Wacker Neuson BS 60-2i Operator's Manual
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Wacker Neuson BS 60-2i Operator's Manual

Rammer
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Operator's Manual
Rammer
BS 60-2i
BS 70-2i
0175280en
005
0910
0
1
7
5
2
8
0
E
N

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Summary of Contents for Wacker Neuson BS 60-2i

  • Page 1 Operator’s Manual Rammer BS 60-2i BS 70-2i 0175280en 0910...
  • Page 2 This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Corporation. Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted. Trademarks All trademarks referenced in this manual are the property of their respective owners.

  • Page 3: Foreword

    Expectations This manual provides information and procedures to safely operate and main- tain the above Wacker Neuson model(s). For your own safety and to reduce the information in risk of injury, carefully read, understand, and observe all instructions described this manual in this manual.
  • Page 4 Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

  • Page 5: Table Of Contents

    BS 60-2i, BS 70-2i Table of Contents Foreword Emission Control System Information Safety Information Machine Description and Intended Use ..........14 Operating Safety ................15 Operator Safety while using Internal Combustion Engines ....17 Service Safety ..................18 Labels Label Locations 20 Safety and Operating Labels ..............
  • Page 6 Table of Contents BS 60-2i, BS 70-2i Servicing the Air Filter .................31 Checking and Changing the Ramming System Oil ......32 Shoe Hardware ...................34 Adjusting the Idle Speed ..............35 Long-Term Storage ................36 Basic Troubleshooting Technical Data Rammer ....................39 Sound Measurements .................40 Vibration Measurements ..............40...

  • Page 7: Emission Control System Information

    Carbon monoxide does not react in the same way, but it is toxic. Wacker Neuson utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons.
  • Page 8 Emission Control System Information Replacement Parts The emission control systems on your Wacker Neuson engine were designed, built, and certified to conform with EPA and California emissions regulations. We recommend the use of genuine Wacker Neuson parts whenever you have maintenance done. These original- design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
  • Page 9 YOUR WARRANTY RIGHTS AND OBLIGATIONS All States Wacker Neuson must warrant the emission control system on your engine for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your engine. Where a warrantable condition exists, Wacker Neuson will repair your engine at no cost to you including diagnosis, parts and labor.
  • Page 10 Warranty repairs will be made without charge for diagnosis, parts or labor. All defective parts replaced under this warranty become property of Wacker Neuson. A list of warranted parts is located on the next page. Normal maintenance items, such as spark plugs and filters, that are on the warranted parts list are warranted up to the required replacement interval only.
  • Page 11 Emission Control System Information TO OBTAIN WARRANTY SERVICE: You must take your Wacker Neuson product along with proof of original purchase date, at your expense, to any Wacker Neuson authorized dealer during their normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
  • Page 12 Emission Control System Information SYSTEMS COVERED PARTS BY THIS WARRANTY DESCRIPTIONS FUEL METERING CARBURETOR ASSEMBLY EXHAUST SYSTEM MUFFLER AIR INDUCTION AIR FILTER HOUSING AIR FILTER ELEMENT* IGNITION FLYWHEEL MAGNETO IGNITION MODULE SPARK PLUG CAP SPARK PLUG* MISCELLANEOUS TUBING, FITTINGS, SEALS, GASKETS PARTS AND CLAMPS ASSOCIATED WITH THESE LISTED ITEMS...

  • Page 13: Safety Information

    BS 60-2i, BS 70-2i Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

  • Page 14: Machine Description And Intended Use

    BS 60-2i, BS 70-2i Machine Description and Intended Use This machine is a vibratory rammer. The Wacker Neuson Rammer consists of a gasoline or diesel engine, a clutch, a fuel tank, a spring- loaded ramming system, a ramming shoe, and a handle. The engine transmits power through the ramming system and ramming shoe, generating percussive impact force to compact soil.

  • Page 15: Operating Safety

    BS 60-2i, BS 70-2i Safety Information Safety Guidelines for Operating the Machine Familiarity and proper training are required for the safe operation of the machine. Machines operated improperly or by untrained personnel can be hazardous. Read the operating instructions contained in this...
  • Page 16 Safety Information BS 60-2i, BS 70-2i 2.3.9 Make sure that all other persons are at a safe distance from the machine. Stop the machine if people step into the working area of the machine. 2.3.10 Be sure operator is familiar with proper safety precautions and operation techniques before using machine.

  • Page 17: Operator Safety While Using Internal Combustion Engines

    BS 60-2i, BS 70-2i Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below.

  • Page 18: Service Safety

    • Only trained personnel shall troubleshoot or repair problems occurring with the machine. • Contact Wacker Neuson Corporation for additional training if necessary. When servicing or maintaining this machine: • Do not allow improperly trained people to service or maintain the machine.
  • Page 19 2.5.11 ALWAYS clean debris from engine cooling fins. 2.5.12 When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material.

  • Page 20: Labels

    Labels BS 60-2i, BS 70-2i Labels Label Locations wc_si000497gb.fm...

  • Page 21: Safety And Operating Labels

    BS 60-2i, BS 70-2i Labels Label Meanings Ref. Label Meaning To start the machine: 1. Move the throttle to the IDLE position. 2. Push the purge bulb 10 times. 3. Close the choke. 4. Pull the starter rope until engine starts.
  • Page 22 Labels BS 60-2i, BS 70-2i Ref. Label Meaning Warning! Springs are compressed. Release cover slowly to avoid spring ejection. See the Repair Manual for proper disassembly instructions. For optimal control, performance, and minimal hand/arm vibration, grasp handle as shown. Read the Operator’s Manual.
  • Page 23 BS 60-2i, BS 70-2i Labels Ref. Label Meaning A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this plate so it will be available should the nameplate become lost or damaged.
  • Page 24 Labels BS 60-2i, BS 70-2i Ref. Label Meaning Turtle = Idle/slow engine speed Rabbit = Full/fast engine speed This label is molded into the cover. If it becomes illegible, the cover must be replaced. Refer to the Parts Book for ordering information.

  • Page 25: Lifting And Transporting

    BS 60-2i, BS 70-2i Lifting and Transporting Lifting and Transporting See Graphic: wc_gr007405 4.1.1 Always shut off the engine and close the fuel valve when transporting the machine. 4.1.2 Make sure the lifting device has enough capacity to hold the machine (see identification plate on the machine for weight).

  • Page 26: Operation

    5.1.2 Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance. 5.1.3 Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for.

  • Page 27: Position Of The Operator

    BS 60-2i, BS 70-2i Operation Position of the Operator For optimal control, performance, and minimal hand/arm vibration follow the guidelines below when using the machine. • Grasp the handle with both hands as shown. Hand/Arm Vibration (HAV) has been opti- mized for the hand position shown.

  • Page 28: Before Starting

    Note: The engine is equipped with a low oil level shutoff switch. If the engine stops running after 15-30 seconds, check the oil level in the oil tank and add Wacker Neuson two-cycle oil or equivalent as necessary. wc_tx000919gb.fm...

  • Page 29: To Stop

    BS 60-2i, BS 70-2i Operation Stopping See Graphic: wc_gr007362 5.6.1 Place throttle in the idle position (c2). 5.6.2 Shut off the engine by moving the throttle through the detent to the off position (c1). The engine will stop and the fuel valve will close.

  • Page 30: Maintenance

    Maintenance BS 60-2i, BS 70-2i Maintenance Periodic Maintenance Schedule The table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. After Every...

  • Page 31: Servicing The Air Filter

    BS 60-2i, BS 70-2i Maintenance Servicing the Air Cleaner See Graphic: wc_gr001168 NEVER use gasoline or other types of low flash point solvents for cleaning the air filter. A fire or explosion could result. WARNING NOTICE: NEVER run engine without main paper filter element (b).

  • Page 32: Checking And Changing The Ramming System Oil

    Maintenance BS 60-2i, BS 70-2i Checking and Changing the Ramming System Oil Background Lubricating oil is distributed throughout the ramming system by the action of the rammer. Holes drilled in the piston carry oil from the bottom of the rammer to the crankcase as the rammer operates. Oil in the ramming system must be maintained at the correct level to ensure the ramming system operates efficiently.
  • Page 33 BS 60-2i, BS 70-2i Maintenance 6.3.4 Remove the sightglass. Clean the threads of the sightglass, then wrap the threads with Teflon tape. 6.3.5 Add oil to the machine through the sightglass opening in the housing. 6.3.6 Stand the machine upright to check the oil level. Add enough oil so that when the machine is upright, oil will fill 1/2 to 3/4 of the sightglass.

  • Page 34: Shoe Hardware

    Maintenance BS 60-2i, BS 70-2i Shoe Hardware See Graphic: wc_gr005385 On new machines, or after replacing shoe, check and tighten shoe hardware after the first 5 hours of operation. Inspect hardware every week thereafter. Torque hardware as specified. Cast Iron Shoe...

  • Page 35: Adjusting The Idle Speed

    BS 60-2i, BS 70-2i Maintenance Adjusting the idle speed See Graphic: wc_gr007402 Refer to Technical Data for correct idle and operating rpm. For best accuracy, use a tachometer when making idle speed adjustments. 6.5.1 Remove the guard (c). 6.5.1 Start the engine and allow it to warm up to operating temperature.

  • Page 36: Long-Term Storage

    Maintenance BS 60-2i, BS 70-2i Long-Term Storage Introduction Extended storage of equipment requires preventative maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily apply to this machine, the basic procedures remain the same.
  • Page 37 BS 60-2i, BS 70-2i Maintenance Storing the machine Perform these remaining steps to store your machine. • Wash the machine and allow it to dry. • Move the machine to a clean, dry, secure storage location. Block or chock wheels to prevent machine movement.

  • Page 38: Basic Troubleshooting

    Basic Troubleshooting BS 60-2i, BS 70-2i Basic Troubleshooting Problem / Symptom Reason / Remedy Engine does not start, or • No fuel in tank. stalls. • Low oil level in tank. • Spark plug fouled. • Fuel valve closed. Engine does not accelerate, is •...

  • Page 39: Technical Data

    8.0–9.7 (120–140) compression (cold) (psi) Air cleaner Three stage with cyclonic precleaner type Engine lubrication Wacker Neuson two-cycle or other oil meet- oil grade ing the NMMA TC-W3 specification Fuel tank capacity 3.0 (3.2) l (qts.) Fuel Regular unleaded gasoline...

  • Page 40: Sound Measurements

    Products are tested for hand/arm vibration (HAV) level in accordance with ISO 5349, EN1033, and EN500-4 where applicable. • HAV BS 60-2i = 7.6 m/s • HAV BS 70-2i = 6.8 m/s Refer to Section Proper Operation for further details.

  • Page 41: Dimensions

    BS 60-2i, BS 70-2i Technical Data Dimensions Machine Item Number mm (in.) mm (in.) 0009339 280 (11.02) 336 (13.25) BS 60-2i 0009393 280 (11.02) 342 (13.45) 0009419 280 (11.02) 336 (13.25) 0009420 280 (11.02) 342 (13.45) 0620613 280 (11.02) 336 (13.25) 0620614 280 (11.02)
  • Page 43 EC DECLARATION OF CONFORMITY WACKER NEUSON CORPORATION, N92W15000 ANTHONY AVENUE, MENOMONEE FALLS, WISCONSIN USA AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION Axel Häret WACKER NEUSON SE Preußenstraße 41 80809 München hereby certifies that the construction equipment specified hereunder: Category: Vibratory Rammer Machine function: This machine is intended to be used for compacting cohesive, mixed, and granular soils in confined areas.
  • Page 44 Fax: +49 - (0)89-3 54 02-390 Wacker Neuson Corporation · N92W15000 Anthony Ave. · Menomonee Falls, WI 53051 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 ·Tel. : (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.

This manual is also suitable for:

Bs 70-2i

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