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SGP-60
Fully Pneumatic Piston Filling Machine
SGP Series
Operation Manual
(Please read it carefully before using the machine!)
ATTENTION:
Machine must be completely torn down, cleaned, sanitized, and
lubricated with H3 food grade lubricant prior to use. A recommended
lubricant has been provided.
This machine requires an air compressor.
We would recommend a 20+ gallon compressor.
The air requirements for this machine are 5cfm@90psi.
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Summary of Contents for Cleveland SGP-60
- Page 1 SGP-60 Fully Pneumatic Piston Filling Machine SGP Series Operation Manual (Please read it carefully before using the machine!) ATTENTION: Machine must be completely torn down, cleaned, sanitized, and lubricated with H3 food grade lubricant prior to use. A recommended lubricant has been provided.
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Page 2: Table Of Contents
Instruction of Fully Pneumatic Filling Machine of SGP Series Table of Contents Chapter 1 Overview ....................3 1-1 Overview ........................3 1-2 Features ........................3 1-3 Parameters ....................... 3 1-4 Working Principle ..................... 3 1-5 Working Process ...................... 4 1-6 Available Range ....................... 4 1-7 Introduction to Parts and Specifications .............. -
Page 3: Chapter 1 Overview
Its reasonable layout enables you to easily disassemble, safely operate, and easily clean the filler. I Due to a total lack of electrical compenents, this fillre can be used safely in a wide array of hazardous or moist environments. 1-3 Parameters Item SGP-60 Available range Cream/Liquid/Paste Cream 5-60ml Filling range... -
Page 4: Working Process
Instruction of Fully Pneumatic Filling Machine of SGP Series 1-5 Working Process Open the inlet valve, adjust the working air pressure and select the working status (automatic or semiautomatic). During the operation, the rotary cylinder linkage is turned (opens a path towards the front while sealing towards the top), the fill head cylinder moves upwards to open the discharge valve, the piston cylinder actuates to move the piston forward, which dispenses material for filling ( the speed can be adjusted by the “Behind”... -
Page 5: Introduction To Parts And Specifications
Instruction of Fully Pneumatic Filli ng Machine of SGP Series 1-7 Introduction to Parts and Specifications Hopper Rotary assembly Adjustable lock handle/sensor Protective covering Crossmember Rotating hand wheel Foot switch Air regulator Air gauge Behind valve Front valve Product Chamber Automatic/Semiautomatic switch Under-chassis Rotary air cylinder... -
Page 6: Chapter 2 Operation Instruction
Instruction of Fully Pneumatic Filling Machine of SGP Series Chapter 2 Operation Instruction 2-1 Preparation 1. Precautions The inlet air pressure should be 0.5-0.8Mpa and the working air pressure should be 0.4-0.5 Mpa. Keep all appendages clear of moving parts during operation. 2. -
Page 7: Operation Method
Instruction of Fully Pneumatic Filli ng Machine of SGP Series 2-2 Operation Method Connect the air source and slide the air inlet collar toward the machine. Check whether the air pressure meter is in the specified range (roughly reading in the “12-3 o’clock” range). If not, draw the air pressure knob outwards to unlock, rotate the pressure regulator until the pressure is in the specified range (0.40.5Mpa) and push the knob back in to lock. -
Page 8: Fault Analysis And Troubleshooting
Instruction of Fully Pneumatic Filling Machine of SGP Series 2-3 Fault Analysis and Troubleshooting Symptom Analysis Troubleshooting Check whether the air pressure collar is open Open it Check whether the air source is open Open it (compressor) Check whether the value on air pressure meter is Adjust it to 0.4-0.5MPa within the correct range Check whether there is leakage on the pipe joint or damage... -
Page 9: Safety Instruction
Instruction of Fully Pneumatic Filli ng Machine of SGP Series 2-4 Safety Instruction You can use soap and warm water to clean the machine. Fill hopper with cleaning agent and water; cycle until discharge is clear of any product; fill hopper with clean water and cycle until water is clear. -
Page 10: Chapter 3 Rotary Breakdown Assembly
Instruction of Fully Pneumatic Filling Machine of SGP Series Chapter 3 Rotary Breakdown Assembly 3-1 Machine Specification – O-ring List Machine comes standard with buna o-rings Piston: 4x16 Rotary: 3.5x28 Fill Head: (Several Pieces) Nozzle: 3x18 Plunger: 3x12 Shaft: 3x5.5 Upper, Outer: 2x18 Upper, Inner: 2.5x13 Rotary to chamber gasket: 1.5 inch TC (tri-clamp) -
Page 11: S Series Filler Breakdown
Instruction of Fully Pneumatic Filli ng Machine of SGP Series S Series Filler Breakdown Page 11... - Page 12 Instruction of Fully Pneumatic Filling Machine of SGP Series Page 12...
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Page 24: How To Rebuild The Rotary
Instruction of Fully Pneumatic Filling Machine of SGP Series 3-3 How to Rebuild the Rotary Page 24... - Page 25 Instruction of Fully Pneumatic Filli ng Machine of SGP Series Page 25...
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Page 30: Seal Breakdown
Instruction of Fully Pneumatic Filling Machine of SGP Series 3-4 Seal Breakdown Page 30... - Page 31 Instruction of Fully Pneumatic Filli ng Machine of SGP Series Page 31...
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