Cleveland SGY-250 Operation Manual

Fully pneumatic piston filling machine
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SGY-250
Fully Pneumatic Piston Filling Machine
SGY Series (Liquid Only)
Operation Manual
(Please read it carefully before using the machine!)
ATTENTION:
Machine must be completely torn down, cleaned, sanitized, and
lubricated with H3 food grade lubricant prior to use. A recommended
lubricant has been provided.
Please note the hose provided is NOT sanitary hose unless specifically
requested. The machine is 316SS Food Grade equipment.
This machine requires an air compressor.
We would recommend a 20+ gallon compressor.
The air requirements for this machine are 5cfm@90psi.

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Summary of Contents for Cleveland SGY-250

  • Page 1 SGY-250 Fully Pneumatic Piston Filling Machine SGY Series (Liquid Only) Operation Manual (Please read it carefully before using the machine!) ATTENTION: Machine must be completely torn down, cleaned, sanitized, and lubricated with H3 food grade lubricant prior to use. A recommended lubricant has been provided.
  • Page 2: Table Of Contents

    2-3 Fault Analysis and Troubleshooting................8 2-4 Safety Instruction ...................... 9 Chapter 3 Machine Specification ................... 10 3-1– SGY-250 O Seal ring Listing Single Head ............10 3-2– SGY Series Machine Capacities ................11 3-2– SGY Series Machine Dimensions ................ 12...
  • Page 3: Chapter 1 Overview

    (min./bottle) (kg) (kg) (ml) (MPa) (㎜ ) 1085×320×280 SGY-250 25-250 0.4-0.6 0-50 20KG 25KG 1-4 Working Principle The cylinder runs in reciprocating and linear manners to drive the piston and generate suction and thrust so as to draw and push your product.
  • Page 4: Working Process

    Instruction of Fully Pneumatic Filling Machine of SGY Series 1-5 Working Process Open the inlet valve, adjust the working air pressure and select the working status (automatic or semiautomatic). During the operation, the rotary cylinder linkage is turned (opens a path towards the front while sealing towards the top), the fill head cylinder moves upwards to open the discharge valve, the piston cylinder actuates to move the piston forward, which dispenses material for filling ( the speed can be adjusted by the “Behind”...
  • Page 5 Instruction of Fully Pneumatic Filli ng Machine of SGY Series 1-7 Introduction to Parts and Specifications 1. Fill head air cylinder 11. Air regulator 2. Fill head reducer nozzle 12. Protective covering 3. Stainless T joint 13. Rotating hand wheel 4.
  • Page 6: Chapter 2 Operation Instruction

    Instruction of Fully Pneumatic Filling Machine of SGY Series Chapter 2 Operation Instruction 2-1 Preparation 1. Precautions The inlet air pressure should be 0.5-0.8Mpa and the working air pressure should be 0.4-0.5 Mpa. Keep all appendages clear of moving parts during operation. 2.
  • Page 7: Operation Method

    Instruction of Fully Pneumatic Filli ng Machine of SGY Series 2-2 Operation Method Connect the air source and slide the air inlet collar toward the machine. Check whether the air pressure meter is in the specified range (roughly reading in the “12-3 o’clock” range). If not, draw the air pressure knob outwards to unlock, rotate the pressure regulator until the pressure is in the specified range (0.40.5Mpa) and push the knob back in to lock.
  • Page 8: Fault Analysis And Troubleshooting

    Instruction of Fully Pneumatic Filling Machine of SGY Series 2-3 Fault Analysis and Troubleshooting Symptom Analysis Troubleshooting Check whether the air pressure collar is open Open it Check whether the air source is open Open it (compressor) Check whether the value on air pressure meter is Adjust it to 0.4-0.5MPa within the correct range Check whether there is leakage on the pipe joint or damage...
  • Page 9: Safety Instruction

    Instruction of Fully Pneumatic Filli ng Machine of SGY Series 2-4 Safety Instruction You can use soap and warm water to clean the machine. Fill hopper with cleaning agent and water; cycle until discharge is clear of any product; fill hopper with clean water and cycle until water is clear.
  • Page 10: Chapter 3 Machine Specification

    Instruction of Fully Pneumatic Filling Machine of SGY Series Chapter 3 Machine Specification 3-1– SGY-250 O Seal ring Listing Single Head SIZE/American Type Size/ metric Material Quty standar φ31mm*φ5mm O Seal ring DASH 323 nitrile rubber 2pcs φ12mm*φ3mm O Seal ring...
  • Page 11: 3-2- Sgy Series Machine Capacities

    1%-2% 0-50 31x10x19 SGY-120 1.0 – 4.0 oz / 30ml - 120ml 0.4-0.6 1%-2% 0-50 34x14x19 SGY-250 1.5 - 8.5 oz / 45ml - 250ml 0.4-0.6 1%-2% 0-50 36x15x19 SGY-500 2.5 - 16.9 oz / 75ml - 500ml 0.5-0.8 1%-2%...
  • Page 12: 3-2- Sgy Series Machine Dimensions

    Instruction of Fully Pneumatic Filling Machine of SGY Series 3-2– SGY Series Machine Dimensions MODELS: SGY - 60 , SGY - 120 , SGY - 250 *Dimensions may vary by model MODELS: SGY - 50 0 , SGY - 1 00 0 *Dimensions may vary by model MODELS: SGY-2500, SGY-5000 *Dimensions may vary by model...

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