FireplaceXtrordinair 564 GSR2 25K CF Installation Manual
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FireplaceXtrordinair 564 GSR2 25K CF Installation Manual

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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2019, T.I.
564 GSR2 25K CF
Deluxe Fireplace
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Built-In Direct Vent
 Natural Gas or Propane
 Residential or Mobile
French language manuals at travisindustries.com
Manuels de langue Française à travisindustries.com
5/8/2019
Tested and Listed by
Report # G103758188-001
ANSI Z21.88-2016
CSA 2.33-2016
Fireplace
Home
www.travisproducts.com
100-01505

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  • Page 1 564 GSR2 25K CF Deluxe Fireplace Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 2: Overview

    This manual details the installation requirements for the 564 GSR2 25K CF fireplace. For operating and maintenance instructions, refer to the 564 GSR2 25K CF Owner's Manual. Listing Details This appliance was listed to ANSI Z21.88. The listing label is attached to the appliance near the gas control valve.

  • Page 3: Table Of Contents

    Approved Vent Configurations ....24   Wiring Diagram ........... 69     Restrictor Position ..........24 Index ............. 70   Exhaust Restrictor Adjustment ......24   Intake Restrictor Adjustment ......25   © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 4 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 5 Travis Gas Fireplaces, Stoves, and Inserts are protected by one or more of the following patents; U.S. 8,469,021, 7,066,170, 6,602,068, 6,443,726, 6,953,037; Canada 2755517 as well as other U.S. and Foreign Patents pending. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 6: Installation Options

    147mm 616mm 28-1/2"* 724mm The bottom of the face is 1/8" (4mm) above the baseplate. 38-1/4" 19-1/8" * 972mm 486mm Framing Opening * See "Clearances" and "Framing Dimensions" for details. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 7: Packing List

    Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 39) and install the grill or face. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 9: Standoff And Drywall Support Preparation

    Bend the three drywall supports up 90 degress (the outer two are concealed when the standoffs are flat). When in place, the standoffs and drywall supports should look as shown to the right. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 10: Top Vent Or Rear Vent Configuration

    Remove the 4 screws securing the exhaust cover plate. Verify the gasket on the cover plate is in place, then attach it to the upper exhaust port with the same screws. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 11 Verify the gasket on the outer flue Make sure the heat shield is assembly is in place, then attach it to properly formed the fireplace using the screws (bend the mounting legs as shown). removed earlier. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 12 (included with the fireplace) as shown below. Remove and discard the exhaust restrictor (keep the screws). Install the exhaust deflector using the screws removed earlier. Note how it angles upwards and fits into the exhaust box. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 13: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (155 Lbs.70 Kg) and vent.  The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 14: Minimum Framing Dimensions

    Finalizing the Installation (for qualified installers only) Minimum Framing Dimensions Max. 3" 77mm MIn. Enclosure 39-1/2" 1004mm 37-1/4" 947mm 38-3/4" 985mm 19-3/8" 493mm Flush Install 18-7/8" 480mm Extended (Tile Over) Install © Travis Industries 6/17/2019 - 1505 564 GSR2 25K CF...

  • Page 15: Nailing Brackets

    - Drywall butts against non-combustible facing material (drywall) in front of - Flush on Framing Dimensions the fireplace. 1/2" (13mm) Drywall Fireplace Rotate the bracket on the rivet 180 degrees. Non-Combustible Facing © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 16: Corner Installations - Top Vent Configuration

    Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 14-1/4" 362mm 47-3/4" Min. 1213mm © Travis Industries 12/11/2019 - 1505 564 GSR2 25K CF...

  • Page 17: Outdoor Fireplace Installations

    (B). Height is measured from the base of the fireplace. For example: if the rooline (B) is 8' above the base of the fireplace, the overhang (A) must be at least 4'. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 18: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 19: Gas Line Location

    4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 20: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 21: Accessing The Area Under The Burner

    LP regulator. (a) Loosen the four nuts. (b) Lift the panel up, rotate it forward and remove. 11/32" Nutdriver © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 22: Vent Requirements

    Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 23: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections.  Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel  Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 1/8/2020 - 1505 564 GSR2 25K CF...

  • Page 24: Approved Vent Configurations

    The rear screw location indicates restrictor position. This restrictor is in position # 4. Tighten the screws to secure the restrictor. WHEN USING POSITION #4 (OR GREATER BEND THIS FLANGE DOWN FLA T © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 25: Intake Restrictor Adjustment

    Position # 1 (open) 1/4" Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 26: Diffuser Plate Adjustment

    (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 27: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)

    3 feet and Install Exhaust Deflector 915mm - Intake Restrictor # 1 (stock) - Diffuser Position # 1 (stock) 0 feet • Max. 12" (102mm) Horizontal Section • No Elbows Allowed © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 28: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 29: Rear Vent Configuration With Vertical Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 30: Top Vent Configuration With Horizontal Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 31: Top Vent Configuration With Vertical Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 32: Masonry Chimney Conversions

    The UL gas liner must only be run Connector with Cover through the fireplace/chimney (included in #934 Masonry (entire length of liner must be Conversion Kit) retained within the fireplace/chimney). Do not run the liner near combustibles. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 33: Class A Chimney Conversion

    Screw the Retro Retro Connector Duravent Direct Connector to the Vent Pipe Sections Additional Required Equipment: Flex Pipe (use adjustable section) 4" Flex (#711 or U.L. 1777) Termination (46DVA-VCH) Co-Axial Sections Fireplace © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 34: Termination Requirements

    Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 35: Hearth Requirements

    A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 36: Optional Tile Stop Removal

    See the illustration below for details on removal. After removing the tile stop, make sure to replace the screws. Tile Stop Phillips Screwdriver © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 37: Facing Requirements

    NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm). Drywall Support (3 total) © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 38: Mantel Requirements

    Mantel (combustible or non- combustible) Combustible mantel columns (legs) must be placed to the side of the fireplace face. Non-combustible mantel columns do not have a minimum clearance. Base of the Fireplace © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 39: Steps For Finalizing The Installation

    NOTE: If using glass firebacks or no firebacks, make sure the media tray covers are in place (see below) Install the ember chunks and emberbed glass (see page 44) Install the logs (see page 47). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 40: Air Shutter Adjustment

    If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 41: Barrier Removal

    Remove the concealment cover. HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 42: Glass Frame Removal And Installation

    (follow the instructions above in reverse). c) Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 43: Glass Frame Removal And Installation (Continued)

    Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 44: Shipping Retaining Nut Removal

    NOTE: Do not reinstall the shipping nuts. The burner brackets sit over the threaded pins and the burner needs to be able to move freely as it expands and contracts with heat. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 45: Ember Bed Glass And Ember Material Installation

    NOTE: We recommend that you use a piece of paper, cardboard as a shield to mask the log grate and burner from overspray (see below). © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 46: Ember Material Installation

    NOTE: Make sure no ember material is placed directly on the burner. HINT: Add a few randomly placed ember chunks over the ember bed glass to produce a more realistic appearance. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 47: Log Set Installation

    Rear Log 250-04915 Left Log Right Twig 250-04918 250-04920 Center Left Twig 250-04922 Right Log 250-04919 Front Ember Chunk Left Twig Center Twig Front Left Log 250-04917 250-04921 250-04923 250-04916 © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 48 Rear Log 250-04925 Left Log Right Twig 250-04928 250-04930 Center Left Twig Right Log 250-04932 250-04929 Left Twig Center Twig 250-04931 Front Left Log 250-04933 Front Ember Chunk 250-04926 250-04927 © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 49 The rear log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 50 The right log has a channel on the bottom that fits over the ridge on the burner. Place the log in place and slide it to the rear. Make sure log placement does not obstruct any burner holes © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 51 The front left log has a channel that fits over the grate. When in place, the knob on the front of the log fits over the grate as well. Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate. Place it as shown below. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 52 The center log has a hole on the back and a fork on the front. Position the log so this fits over the locating pin on the rear log. Make sure the fork on the front of the log fits over the grate as shown below. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 53 The center left twig is flat on the bottom with one hole. Place the twig on the locating pin as shown below. Make sure the twig is positioned so it does not cover any burner holes. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 54 The right twig has a hole and a slot on the bottom that fit over the pins on the right log. When properly positioned, the log will be placed as shown below and to the right. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 55 Do not use the entire bag of rock wool. Use only a small amount and save the remainder. Over-use of rock wool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 56: Lp Conversion Instructions

    When replacing the burner make sure it is properly located. Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 57 Look here for the orifice identification 23.8mm Screw each LP orifice until orifice protrudes 15/16" (23.8mm) 564 Orifice Numbers indicating full insertion (use wrench to support manifold when Front re-attaching orifice). Rear © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 58 Replace the firebox components. Install the logs and embers. Replace the glass. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 59: Special Instructions For Fireback Installation

    The baffle and exahaust restrictor have keyholes, allowing removal without removing the screws. For Glass Firebacks, Slide the Media Tray Covers Outwards. For all other firebacks, discard the media tray covers Black Glass Firebacks All Other Firebacks © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 60 IDB01282 on the burner stand. Discard the Floor Firebacks (if applicable). They are not used with this fireplace. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 61: Optional Coolsmart Tv Kit (Sku#98900778)61

    Min. 1-1/4" Max. 4-1/4" Television Max. 120" Min. 70-7/8" Min. 1/4" Non-Combustible Facing Only 564 25K Fireplace (CF or Std) 564 25K CleanFace 564 25K Standard 41-3/8”(1051mm) 41-3/8”(1051mm) 33-1/8” (842mm) 30-1/4”(769mm) © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 62: 564 25K Installation Requirements

    Minimum 1” air gap behind TV to wall.  The mantel must extend 2” in front of Combustible the TV and 1” to both sides. Mantel 564 25K Min.33-1/4" Fireplace (844mm) (CF or Std) © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 63: 564 25K Framing The Chase

    8-1/2" Max. 120" 216mm 3048mm Min. 70-7/8" 1801mm 564 25K Standard 564 25K CleanFace 37-3/4” (959mm) 38-3/4” (985mm) 17-1/2” (445mm) 19-3/8” (493mm) Flush 18-7/8” (480mm) Extended 37-1/4” (947mm) 37-1/4” (947mm) © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 64: Installation

    Slide the outlet into the gap and allow it to sit level again. The two mounting tabs will support the manifold. Mounting tabs © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 65 Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the edge of the knockout up. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 66 11 You will need to remove a third cover plate on each side. Remove the 2 screws holding the cover plate in place. Reach in and remove the cover plate. You may discard the plates. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 67 Bend the tabs on the bottom of the starter collar up to lock it in place. 13 Install the fireplace into the framed chase. See section “Installation” in the manual. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...
  • Page 68 1-1/2” thick. See fireplace installation manual for finishing details. NOTE: The manifold opening protrudes 7/16" proud of the framing. The wall may be finished to the opening if you do not wish to use the grill trim. © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

  • Page 69: Wiring Diagram

    Integrated Fireplace Control (IFC) Appliance 3 Amp 3.15A Ground Fuse FUSE Flame Detect Rheostat Spark System EmberBed Jumper Lights* IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 1/30/2020 - 1505 564 GSR2 25K CF...

  • Page 70: Index

    Top Vent Configuration with Vertical Termination LP Conversion Instructions ......56 ..............31 Mantel Requirements ........38 Top Vent or Rear Vent Configuration ....10 Masonry Chimney Conversions ....... 32 Vent Requirements .......... 22 © Travis Industries 5/8/2019 - 1505 564 GSR2 25K CF...

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