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Instruction Manual
for Portable Compressors
English
XAHS 146 Dd S3B APP - XAHS 300 DD6 T4I APP
XATS 156 Dd S3B APP - XATS 350 DD6 T4I APP
XAS 186 Dd S3B APP - XAS 375 DD6 T4I APP
XAVS 166 Dd S3B APP - XAVS 340 DD6 T4I APP
XAHS 186 Dd S3B APP - XAHS 375 DD6 T4I APP
Engine
Deutz TCD 3.6
Engine
Deutz TCD 4.1
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Table of Contents
Related Manuals for Atlas Copco XAHS 146 Dd S3B APP
Summary of Contents for Atlas Copco XAHS 146 Dd S3B APP
- Page 1 Instruction Manual for Portable Compressors English XAHS 146 Dd S3B APP - XAHS 300 DD6 T4I APP Engine XATS 156 Dd S3B APP - XATS 350 DD6 T4I APP Deutz TCD 3.6 XAS 186 Dd S3B APP - XAS 375 DD6 T4I APP...
- Page 3 Instruction Manual for Portable Compressors XAHS 146 Dd XATS 156 Dd XAS 186 Dd XAVS 166 Dd XAHS 186 Dd Original instructions Printed matter N° 2954 7660 00 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 04/2014...
- Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.
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Page 5: Table Of Contents
Table of contents Preface 4.1.4 Instructions ball coupling (option)..34 4.1.5 Lifting instructions......... 34 Follow the instructions in this booklet and we guarantee you years of troublefree operation. It is a Starting/Stopping ........35 Safety precautions ........7 solid, safe and reliable machine, built according to Before starting.......... - Page 6 5.6.4 Daily check..........59 Air filter engine/compressor ...... 70 Altitude unit performance curves....89 5.6.5 Check after a longer period without 6.2.1 Cleaning the dust trap ......70 9.4.1 Design data ..........93 running the compressor ......59 6.2.2 Recommendations........70 9.4.2 Dimensions ..........
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Page 7: Safety Precautions
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the unit. INTRODUCTION The policy of Atlas Copco is to provide the users of It is the responsibility of management to appoint Take necessary steps to keep unauthorized persons... -
Page 8: General Safety Precautions
The manufacturer does not accept any liability for any GENERAL SAFETY PRECAUTIONS Care shall be taken to avoid damage to safety damage arising from the use of non-original parts and valves other pressure-relief devices, The owner is responsible for maintaining the unit for modifications, additions or conversions made especially to avoid plugging by paint, oil coke or in a safe operating condition. -
Page 9: Safety During Transport And Installation
SAFETY DURING TRANSPORT AND - check that the wheels are secure and that the Lifting hooks, eyes, shackles, etc., shall never be tyres are in good condition and inflated bent and shall only have stress in line with their INSTALLATION correctly, design load axis. -
Page 10: Safety During Use And Operation
13 Never refill fuel while the unit is running, unless to alert people entering the room, for even otherwise stated in the Atlas Copco Instruction The air line end connected to the outlet valve relatively short times, about the need to wear Book (AIB). -
Page 11: Safety During Maintenance And Repair
18 The unit has parts, which may be accidentally 25 Remember that where there is visible dust, the SAFETY DURING MAINTENANCE AND touched by personal, of which the temperature finer, invisible particles will almost certainly be REPAIR can be in excess of 80°C (176°F). The insulation present too;... -
Page 12: Tool Applications Safety
Atlas Copco or the applied. machine manufacturer. Ascertain that the 22 When using cartridge type breathing filter selected lubricants comply with all applicable equipment, ascertain that the correct type of... -
Page 13: Specific Safety Precautions
The pressure vessel is only to be used for the correct parts supplied by Atlas Copco and in battery if ventilation is poor, and can remain in applications as specified above and in accordance... -
Page 14: Leading Particulars
Leading particulars DESCRIPTION OF SAFETY PICTOGRAMS GENERAL DESCRIPTION Compressor USED IN THIS MANUAL The compressor casing houses two screw-type rotors, mounted on ball and roller bearings. The male rotor, driven by the engine, drives the female rotor. The This symbol draws your attention to element delivers pulsation-free air. - Page 15 Cooling system Bodywork The engine is equipped with a liquid cooler and The bodywork has openings at the shaped front and intercooler. All compressors are equipped with an oil rear end for the intake and outlet of cooling air and cooler.
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Page 16: Main Parts
Main Parts (DPF) (DOC) (FCe) (EP) (IC) (AFe) (FCc) (CT) (AFce) (VI) (OFce) (LV) (OC) (TB) (AR) (RV) (ST) (PS) (FF) (SV) (QDF) (OFe) (PDF) (VV) (OLG) (FT) (WSDF) (FPco) (AC) (MPV) (AOV) (UV) (CP) (DP) (DSe) (FCt) (CE) - 16 -... - Page 17 Reference Name Reference Name Aftercooler Intercooler AFce Air Filter (compressor element) Loading Valve Air Filter (engine) Minimum Pressure Valve Air Outlet Valve Oil Cooler Air Receiver OFce Oil Filter (compressor element) Battery Oil Filter (engine) Compressor Element Oil Level Gauge (compressor element) Control Panel PDx Filter...
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Page 18: Compressor Regulating System
COMPRESSOR REGULATING SYSTEM OVERVIEW (LOAD CONDITION) Reference Name AFce Air Filter (compressor element) Air Filter (engine) (AFe) Air Filter Element (VV) Air Outlet Valve (VI) (OC) (SC) Air Receiver (AFE) (AFce) Blow Off Valve (VI) By-Pass Valve (oil filter) (RV) Compressor Element (AR) (OSE) -
Page 19: Air Flow
AIR FLOW OIL SYSTEM The system comprises: The system comprises: Reference Name Air filter AR/OS Air receiver/oil separator Safety Cartridge AR/OS Air receiver/oil separator Scavenge Line Oil cooler Compressor element Safety Valve Oil filter UA/UV Unloader assembly with unloader valve Temperature Sensor The lower part of the air receiver (AR) serves as an oil Blow-down valve... -
Page 20: Continuous Regulating System
CONTINUOUS REGULATING SYSTEM The system comprises: Regulating valve Unloader assembly The compressor is provided with a continuous regulating system. This system is provided with a blow-down valve, which is integrated in the unloader assembly (UA). The valve is closed during operation by air receiver pressure and opens by air receiver pressure via the compressor element when the (RV) -
Page 21: Exhaust Gas After Treatment
EXHAUST GAS AFTER TREATMENT If the air consumption is equal to or exceeds the In order to comply with Emission legislations for Diesel Oxidation Catalyst (DOC) maximum air output, the engine speed is held at EPA Tier 4I / EU Stage IIIB, the engine is equipped The function of the DOC is: maximum load speed and the unloading valve is fully with an exhaust after treatment system. -
Page 22: Electrical System
ELECTRICAL SYSTEM CIRCUIT DIAGRAM 9822 0028 02 XAHS 146, XATS 156, XAS 186 Desc. 1 Desc. 2 Location Sheet/ Desc. 1 Desc. 2 Location Sheet/ Col. Col. Pressure sensor Engine 02/8 Connector Control panel Machine 04/2 Diode Machine 02/3 Connector Cosmos control panel Optional 04/4... - Page 23 SH 02 ENGINE 9822 0028 02 - 23 -...
- Page 24 SH 03 CONTROLLER 9822 0028 02 - 24 -...
- Page 25 SH 04 CONTROLLER 9822 0028 02 - 25 -...
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Page 26: Circuit Diagram 9822 0893 16
CIRCUIT DIAGRAM 9822 0893 16 XAHS 186, XAVS 166 Desc. 1 Desc. 2 Location Sheet/ Desc. 1 Desc. 2 Location Sheet/ Col. Col. Temperature sensor Compressor element Machine 04/2 Connector Control panel Machine 04/2 temperature X2.1 Connector D2.1 Machine 03/3 Diode Machine 03/9... - Page 27 SH 02 ENGINE 9822 0893 16 - 27 -...
- Page 28 SH 03 CONNECTOR 9822 0893 16 - 28 -...
- Page 29 SH 04 CONTROLLER 9822 0893 16 - 29 -...
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Page 30: Markings And Information Labels
Do not run the compressor with open Danger, hot surface. Runlamp. doors. Electrocution hazard. Airfilter. Lifting permitted. Atlas Copco mineral compressor oil. Compressor temperature too high. Use diesel fuel only. 4.75 bar Atlas Copco synthetic compressor oil. Rotation direction. Tyre pressure. -
Page 31: Operating Instructions
Non-adjustable towbar with standard support leg without Parking position of jockey wheel Only use the jacking points indicated by brakes Atlas Copco. The operator is expected to apply all It must be noted that, with the parking relevant safety precautions, including... -
Page 32: Height Adjustment
HEIGHT ADJUSTMENT (with adjustable towbar) • Remove spring pin (1). • Release locking nut (2) with support tools (Extension tube 3). • Adjust required height of the towbar. • Tighten locking nut (2) by hand first. • Secondly tighten locking nut (2) with a tightening torque corresponding to table. -
Page 33: Towing Instructions
TOWING INSTRUCTIONS Label on towbar Secure jockey wheel (3) or support leg in the highest Before towing the compressor, ensure possible position (see figure). The jockey wheel is that the towing equipment of the vehicle Inspections, prior to each run prevented from turning. -
Page 34: Instructions Ball Coupling (Option)
INSTRUCTIONS BALL COUPLING (OPTION) LIFTING INSTRUCTIONS Coupling: Open coupling jaw by pulling the lever vigorously upwards in the direction of the arrow. Lower the opened coupling onto the ball of the vehicle coupling and the lever will automatically be lowered. Closing and locking are carried out automatically. -
Page 35: Starting/Stopping
STARTING/STOPPING BEFORE STARTING 4. Check that the fuel tank contains sufficient fuel. Top up, if necessary. Consult the Engine Always use low sulphur diesel and low Operation Manual for the type of fuel. SAP engine oils. Sulphur poisons the catalytic coating of the DOC reducing its 5. -
Page 36: Control Panel
Manual or Remote Load Mode. When the unit is stopped with the stop button Emergency stop in Remote Load Mode, it will Xc2002™ module automatically go to Manual Mode. Pressure gauge ON/OFF Power ON/OFF switch To connect remote function, contact Atlas Copco. - 36 -... -
Page 37: Xc2002™ Menu Overview
Following LED´s are used on the Xc2002™ XC2002™ MENU OVERVIEW - Engine RPM At Xc2002™, the LCD will show the following information through the display views: 1. in Normal condition (scroll through the information using UP and DOWN): This view shows the engine running speed (in - Controller type &... - Page 38 - Extra views display - Coolant temperature - Battery voltage This view shows the engine coolant temperature This view shows the extra views available in the This view shows the battery voltage and the and the running hours. controller. running hours. See also "Parameter list"...
- Page 39 - Fuel pressure - LOG list - Parameter list This view shows the fuel pressure and the running This view shows the alarm memory and gives This view shows a number of Parameter settings hours. access to it. and gives access to them. See also "Parameter list"...
- Page 40 - Auto button - Auto NoLoad - Diagnostics When 'Inactive' is selected, pressing the Remote When "no" selected the unit will remain in unload When 'On' is selected, the Xc2002 will activate button of the Xc2002 will have no effect. when not loaded for a certain time.
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Page 41: Xc2002™ Menu Description
- DM1 2. in Alarm condition (scroll through the These special statuses are: information using UP and DOWN): - a list of all active Alarms PREHEAT It is possible to scroll through the views, using the UP and DOWN buttons. The scrolling is continuous. If a special status comes up, the Status Display is WAIT shown. - Page 42 Alarm Display (pop-up window) List of possible alarms: In case an Alarm occurs, a pop-up window will automatically be displayed for as long as the alarm is Vessel Pressure Low Oil Pressure active, no matter which view is active. The flashing red alarm LED will light up.
- Page 43 LOG list Fail Classes The unit will keep an event log of the latest 15 events. All activated alarms of the Xc2002™ have their own predefined fail class. Events are: All alarms are enabled according to one of these three •...
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Page 44: Power On
POWER ON STARTING WARMING UP Press the button "I" (2) When the engine started the warming up is started. (ON/OFF) The compressor can be loaded after the compressor • When the ambient temperature is below has reached a temperature of 40 °C (104 °F), or after 10 °C (50 °F) the display will show: a warming up period of 5 minutes. -
Page 45: During Operation
DURING OPERATION OPERATIONS OVERVIEW It is possible to control the compressor locally with Regularly carry out following checks: the Control Box, remotely with the remote switch (RV) 1. Ensure that the regulating valve (RV) is correctly inputs located on the back of the Control Box, or with adjusted, i.e. -
Page 46: Preventing Low Loads
PREVENTING LOW LOADS GENERAL • Soot load increase: Low loads cause the exhaust All engine parts are designed with tolerances to allow If the compressor is installed as a stand-by unit, then work under full load conditions. When operating at temperatures to drop resulting in inadequate it should be operated at full load for at least 4 hrs./ low load, these tolerances allow more lube oil to pass... -
Page 47: Exhaust Gas Treatment
EXHAUST GAS TREATMENT When stationary regeneration is switched on, the icon Regeneration of the DPF will be shown on the controller display and the In normal working condition, the regeneration will take place continuously. If the soot load increases warning LED will flash. above a preset level, the engine ECU will activate the "heat mode". -
Page 48: Stopping
STOPPING EMERGENCY STOP To turn off the compressor first press the button "0" The emergency stop button (2) is only to be used in (ON/OFF) (1). The engine will run some time at minimum speed emergency situations; not for stopping procedures. to cool down and will stop finally. -
Page 49: Fault Codes
FAULT CODES There are several parameters that are continuously Display text Warning Shutdown Wait to start watched. Engine Fault Codes (Canbus SAE J1939): When one of these parameters exceeds its specified Engine Sensor Failure limit the compressor will react depending the present Fuel Temperature High status of the control box. -
Page 50: Maintenance
2911 0075 00 For the most important subassemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save administration costs and are offered at a reduced price, compared to individual components. Refer to the parts list for more information on the contents of the service kits. - Page 51 Maintenance schedule (running hrs) Daily 50 hrs after initial Every Every Every Yearly (continuation of page 50) start-up 500 hrs 1000 hrs 2000 hrs Check engine oil level (if necessary top up) Check compressor oil level (if necessary top up) Check coolant level Check/Fill fuel level (3) Check control panel...
- Page 52 Replace DD/PD/QD filter (option) Clean oil stop valve Change compressor oil (1) (7) Replace oil separator element Replace air filter element (1) Inspection by Atlas Copco service technician Grease hinges Check emergency stop Analyse coolant (4) (8) Check/Replace safety cartridge...
- Page 53 6. Gummed or clogged filters means fuel starvation and reduced engine performance. 7. See section Oil specifications. 8. The following part numbers can be ordered from Atlas Copco to check on inhibitors and freezing points: • 2913 0028 00 refractometer •...
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Page 54: Maintenance Schedule Undercarriage
MAINTENANCE SCHEDULE UNDERCARRIAGE Maintenance schedule (km) Daily 50 km after initial Every Every Yearly start-up 500 km 2000 km To determine the maintenance intervals, use mileage indication in km or calender time, whichever occurs first. Check drawbar handbrake lever spring actuator, reversing lever, linkage and all movable parts for ease of movement Check coupling head Check safety cable for damage... -
Page 55: Fuel
FUEL For fuel specifications, please contact your Atlas Misfueling with fuels of higher sulfur level can Copco Customer Center. have the following negative effects: • Shorten the time interval between aftertreatment device service intervals (cause the need for more frequent service intervals). DIESEL FUEL RECOMMENDATIONS •... -
Page 56: Oil Specifications
OIL SPECIFICATIONS PAROIL from Atlas Copco is the ONLY oil tested PAROIL has an excellent Total Base Number (TBN) It is strongly recommended to use Atlas and approved for use in all engines built into Atlas retention and more alkalinity to control acid Copco branded lubrication oils for both Copco compressors and generators. -
Page 57: Compressor Oil
COMPRESSOR OIL Synthetic compressor oil PAROIL S Liter US gal Order number 1630 0160 00 1630 0161 00 barrel 55.2 1630 0162 00 container 1000 1630 0163 00 Mineral compressor oil PAROIL M Liter US gal Order number 1615 5947 00 1615 5948 00 barrel 55.2... -
Page 58: Engine Oil
ENGINE OIL Synthetic engine oil PAROIL E xtra Liter US gal Order number 1630 0135 00 1630 0136 00 Mineral engine oil PAROIL E Mission Green Liter US gal Order number 1630 0471 00 1630 0472 00 barrel 55.2 1630 0473 00 Choose your engine oil based on the ambient temperatures in the actual operating area. -
Page 59: Compressor Oil Level Check
COMPRESSOR OIL LEVEL CHECK DAILY CHECK CHECK AFTER A LONGER PERIOD WITHOUT RUNNING THE COMPRESSOR Check the compressor oil level daily, after running 1. Depending on the level indicator, check the oil the compressor. level via: The compressor oil level needs to be •... -
Page 60: Compressor Oil Flushing Procedure
11. Collect all waste lubricant used during the Whenever aged oil is discovered, eg. when changing flushing process and dispose of it in accordance the oil separator, contact Atlas Copco Service dept. to with the applicable procedures for managing have your compressor cleaned and flushed. -
Page 61: Oil And Oil Filter Change
In this case, contact Atlas Copco. Never add more oil. Overfilling results in oil consumption. -
Page 62: Coolant Specifications
Remove the cap slowly and only when overheating and possible failure. Atlas Copco's PARCOOL EG extended life coolant is coolant is at ambient temperature. A the new range of organic coolants purpose-designed... -
Page 63: Handling Parcool Eg
• A refractometer can be ordered from Atlas Copco the benefits of 5 years protection when its used on its with part number 2913 0028 00. -
Page 64: Topping Up Without Draining From The Cooling System
TOPPING UP WITHOUT DRAINING FROM THE COOLING SYSTEM The quantity of PARCOOL EG Concentrate to be topped up can be estimated with the following formula and/or graph: Corrections concentrate in measured system towards 50% volume by using PARCOOL EG Concentrate Example: PN: 1604 8159 00 Liter... -
Page 65: Topping Up After Limited Quantity Draining From The Cooling System
TOPPING UP AFTER LIMITED QUANTITY DRAINING FROM THE COOLING SYSTEM The quantity of PARCOOL EG Concentrate to be topped up after draining a calculated volume from the cooling system, can be estimated with the following formula and/ or graph: Corrections concentrate in measured system towards 50% volume by using PARCOOL EG Concentrate Example: PN: 1604 8159 00 Liter... -
Page 66: Replacing The Coolant
• Using the Atlas Copco Instruction book, Caution: do not top up when the engine determine the amount of PARCOOL EG required is hot. -
Page 67: Battery Care
BATTERY CARE ACTIVATING A DRY-CHARGED BATTERY MAKE-UP DISTILLED WATER • Take out the battery. The amount of water evaporating from batteries is Before handling batteries, read the largely dependant on the operating conditions, i.e. • Battery and electrolyte must be at an equal relevant safety precautions and act temperatures, number of starts, running time between temperature above 10°C (50°F). -
Page 68: Periodic Battery Service
When a compressor element is due for overhaul, it is • Keep the battery clean and dry. specific maintenance measure. recommended to have it done by Atlas Copco. This • Keep the electrolyte level at 10 to 15 mm above guarantees the use of genuine parts and correct tools It guarantees that all necessary parts are replaced at the plates or at the indicated level;... -
Page 69: Adjustments And Servicing Procedures
Adjustments and servicing procedures ADJUSTMENT OF THE CONTINUOUS REGULATING SYSTEM Z1 – Z2 XAHS 146 13.5 13.2 – 13.6 191.5 – 197.5 XATS 156 11.8 10.3 11.7 – 12.2 167 – 173 XAS 186 8.1 – 8.5 120.5 101.5 117.5 – 123.5 XAVS 166 15.5 15.3 –... -
Page 70: Air Filter Engine/Compressor
AIR FILTER ENGINE/COMPRESSOR RECOMMENDATIONS AIR RECEIVER The Atlas Copco air filters are specially designed for the application. The use of non-original air filters may lead to severe damage engine and/or compressor element. Never run the compressor without air filter element. -
Page 71: Fuel System
FUEL SYSTEM DRAINING INSTRUCTIONS Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the Power switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately. Regulary drain water from the fuel filter according to the instructions on the fuel filter (1). -
Page 72: Brake (= Option) Adjustment
BRAKE (= OPTION) ADJUSTMENT Before jacking up the compressor, connect it to a towing vehicle or attach a minimum weight of 50 kg (110 lb) to the towbar. BRAKE SHOE ADJUSTMENT Check the thickness of the brake lining. Remove both black plastic plugs (5), one on each wheel. When the brake lining has been worn down to a thickness of 1 mm (0.039 in) or less, the brake shoes have to be replaced. -
Page 73: Test Procedure Of Brake Cable Adjustment
TEST PROCEDURE OF BRAKE CABLE ADJUSTMENT Correct and wrong position of markings 1. Check if the towing eye rod of the overrun brake mechanism is in the outmost position. 2. Check if the adjustable towbar (= option) is in the actual towing position. -
Page 74: Brake Cable Adjustment
BRAKE CABLE ADJUSTMENT 1. With the towing eye pulled out in the outmost position and the hand brake lever in the downward (4) (2) position (see Figure), loosen the lock nuts (2). Turn adjusting nuts and brake cable nuts (4) clockwise until there is no slack in the brake mechanism. -
Page 75: Wheel Bearing Lubrication
WHEEL BEARING LUBRICATION Tapered type hub cap Greasing bearing race Cylindrical hub cap shape Taper roller bearings and deep groove ball Compact bearings Fill the hub caps to 3/4 full with grease. bearing Fit wheel hubs, adjust the bearing play and fit the hub Compact bearings are recognizable by cylindrical hub Axles fitted with taper roller bearings are... -
Page 76: Wheel Bearing Adjustment
WHEEL BEARING ADJUSTMENT WHEEL BOLTS CHECK Conventional taper roller bearings Taper roller bearings are recognisable by the conical profile of the hub cap. • Lever off hub cap. Remove split pin from axle nut and tighten so that rotation of the wheel is slightly braked. -
Page 77: Towbar Check
TOWBAR CHECK Check the coupling head fastenings Brake play check Towbar Check safety cable (1) for damage; every 5,000 Check coupling head Brake play check kilometres or annually. Check coupling head for wear and correct operation. The check is carried out visually on the stroke (x) of Check Bowden cable (2) on height-adjustable the overrun coupling. -
Page 78: Towbar Lubrication
TOWBAR LUBRICATION Lubrication coupling head Greasing towbar Reversing lever Lubricate the coupling head Towbar bushes on the housing of the Reversing lever overrun coupling Oil ball coupling at regular intervals in the specified Check reversing lever (1) for ease of motion. locations and moving parts. - Page 79 Lubrication points Heigth adjusting device Lubricate all moving parts and pivot pins at Grease sliding locations on the height- the overrun coupling adjusting device All moving parts of drawbar, handbrake lever, spring Oil threaded parts and grease toothed parts. actuator, reversing lever, linkages etc. are to be oiled or greased as required.
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Page 80: Problem Solving
Choked air filter elements (AF). Remove and inspect elements. Clean or replace, if necessary. Regulating valve (RV) defective. Have regulating valve removed and inspected by an Atlas Copco Service representative. Blow down valve stuck in open position. Check and correct as necessary. - Page 81 Possible faults Corrective actions Regulating valve (RV) opens too late or its ball valve spring is broken. Have regulating valve removed and inspected by an Atlas Copco Service representative. Air leaks in regulating system. Check hoses and their fittings. Stop leaks; replace leaking hoses.
- Page 82 Check and correct if necessary. Oil stop valve malfunctioning. Remove and inspect valve. Oil separator element (OS) clogged. Have element removed and inspected by an Atlas Copco Service representative. Alternator precautions 1. Never reverse the polarity of the battery or the alternator.
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Page 83: Available Options
Fixed without brakes Aftercooler + water separator + fine filter Without towbar: Support (without undercarriage) PD + QD Skid (without undercarriage) Lubricator on 7 bar units Towing eyes: Atlas Copco Cold start: -20 °C (-4 °F) Customer colour: Single Ball Double Italian Triple A. -
Page 84: Technical Specifications
Technical specifications TORQUE VALUES FOR GENERAL APPLICATIONS FOR IMPORTANT ASSEMBLIES The following tables list the recommended torques applied for general applications Assemblies Torque value (Nm / lbf.ft) during assembly of the compressor. Wheel bolts see section Wheel bolts check Bolts, axle/beams 205 (151.29) +/- 20 For hexagon screws and nuts with strength grade 8.8 Bolts, towbar/axle... -
Page 85: Settings Of Shutdown Switches And Safety Valves
SETTINGS OF SHUTDOWN SWITCHES AND SAFETY VALVES Designation XAHS 146 XATS 156 XAS 186 XAVS 166 XAHS 186 XAHS 300 XATS 350 XAS 375 XAVS 340 XAHS 375 Engine oil pressure Engine oil temperature °C °F Compressor temperature °C °F Safety valve opening pressure - EC type - ASME type... -
Page 86: Compressor/Engine/Generator Specifications
COMPRESSOR/ENGINE/GENERATOR SPECIFICATIONS REFERENCE CONDITIONS Designation XAHS 146 XATS 156 XAS 186 XAVS 166 XAHS 186 XAHS 300 XATS 350 XAS 375 XAVS 340 XAHS 375 Absolute inlet pressure 14.5 14.5 14.5 14.5 14.5 Relative air humidity Air inlet temperature °C °F Nominal effective working pressure 10.5... -
Page 87: Limitations
LIMITATIONS Designation XAHS 146 XATS 156 XAS 186 XAVS 166 XAHS 186 XAHS 300 XATS 350 XAS 375 XAVS 340 XAHS 375 Minimum effective receiver pressure Maximum effective receiver pressure, compressor unloaded bar 13.5 11.8 15.5 13.5 Maximum ambient temperature no aftercooler °C at sealevel... -
Page 88: Performance Data
PERFORMANCE DATA At reference conditions, if applicable, and at normal shaft speed, unless otherwise stated. Designation XAHS 146 XATS 156 XAS 186 XAVS 166 XAHS 186 XAHS 300 XATS 350 XAS 375 XAVS 340 XAHS 375 Engine shaft speed, normal and maximum r/min 2000 2030... -
Page 89: Altitude Unit Performance Curves
35 40 45 10 15 35 40 45 TEMPERATURE °C TEMPERATURE °C TEMPERATURE °C XAHS 146 XATS 156 XAS 186 Unit limits Unit limits Unit limits Graphic represents working conditions, for starting conditions please contact your Atlas Copco contact. - 89 -... - Page 90 TEMPERATURE °F TEMPERATURE °F 16404 16404 5000 5000 4000 13123.2 4000 13123.2 3000 9842.4 3000 9842.4 2000 6561.6 2000 6561.6 14 bar (30 psi) 12 bar (25 psi) 1000 3280.8 1000 3280.8 10 15 35 40 45 10 15 35 40 45 TEMPERATURE °C TEMPERATURE °C XAVS 166...
- Page 91 Fuel consumption Designation XAHS 146 XATS 156 XAS 186 XAVS 166 XAHS 186 XAHS 300 XATS 350 XAS 375 XAVS 340 XAHS 375 at 100% FAD kg/h 16.9 16.7 17.7 21.1 21.0 lb/h 37.9 36.8 39.0 46.5 46.3 at 75% FAD kg/h 13.9 13.8...
- Page 92 Designation XAHS 146 XATS 156 XAS 186 XAVS 166 XAHS 186 XAHS 300 XATS 350 XAS 375 XAVS 340 XAHS 375 Typical oil content of compressed air mg/m < 5 < 5 < 5 < 5 < 5 oz/10 < 0.005 <...
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Page 93: Design Data
DESIGN DATA Compressor Designation Number of compression stages Engine Designation XAHS 146 XATS 156 XAS 186 XAVS 166 XAHS 186 XAHS 300 XATS 350 XAS 375 XAVS 340 XAHS 375 Make Deutz Deutz Deutz Deutz Deutz Type TCD3.6L4 TCD3.6L4 TCD3.6L4 TCD4.1L4 TCD4.1L4 Coolant... - Page 94 Unit Designation XAHS 146 - XAHS 300 XATS 156 - XATS 350 XAS 186 - XAS 375 XAVS 166 - XAVS 340 XAHS 186 - XAHS 375 Capacity of compressor oil 23.5 system US gal Net capacity of air receiver US gal 11.0 Capacity of fuel tank...
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Page 95: Dimensions
DIMENSIONS Skid version 2755 1490 1071 1390 2662 1500 Support version 2755 1071 1490 1390 2642 1140 Unit dimensions in mm - 95 -... - Page 96 2755 1701 4325 1464 1071 4051 4117,5 Unit dimensions in mm - 96 -...
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Page 97: Data Plate
Data plate Company code Product code Unit serial number Atlas Copco Airpower n.v. Name of the manufacturer EEC or national type approval number Vehicle identification number Undercarriage A Maximum permitted total weight of the vehicle B Maximum permitted load on the towing eye... -
Page 98: Disposal
(for example sand, sawdust) non-recyclable materials. and dispose of it in accordance with local disposal Your Atlas Copco compressor consists for the most regulations. Do not drain into the sewage system or part of metallic materials, that can be remelted in surface water. -
Page 99: Maintenance Log
Maintenance Log Compressor ..................Customer ....................Serial number........................................Service hours Maintenance action Date By initials - 99 -... - Page 100 Following documents are provided with this unit: - Test Certificate - EC Declaration of Conformity: EC DECLARATION OF CONFORMITY We, Atlas Copco Airpower n.v., declare under our sole responsibility, that the product Machine name : Compressor (≥ ≥ 350 kW) Machine type Serial number : Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the...
- Page 101 Notes - 101 -...
- Page 102 Notes - 102 -...