Operation/Maintenance - Graco Check-Mate 1000 Instructions-Parts List Manual

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Pressure Relief Procedure
WARNING
INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:
D are instructed to relieve the pressure,
D stop spraying/dispensing,
D check or service any of the system equipment,
D or install or clean the spray tip/nozzle.
1. Lock the gun/valve trigger safety.
2. Shut off the air supply to the pump.
3. Close all air bleed valves (required in your sys-
tem).
4. Unlock the gun/valve trigger safety.
5. Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail, and trigger the gun/valve
to relieve pressure.
6. Lock the gun/valve trigger safety.
7. Open the drain valve (required in your system),
having a container ready to catch the drainage.
8. Leave the drain valve open until you are ready to
spray/dispense again.
If you suspect that the spray tip/nozzle or hose is
completely clogged, or that pressure has not been fully
relieved after following the steps above, very slowly
loosen the tip guard retaining nut or hose end coupling
and relieve pressure gradually, then loosen completely.
Now clear the tip/nozzle or hose.
Operation
Packing Nut/Wet-Cup
Before starting, fill the packing nut (2) 1/3 full with
Graco Throat Seal Liquid (TSL) or compatible solvent.
See Fig. 4.
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
The packing nut is torqued at the factory and is ready
for operation. If it becomes loose and there is leaking
from the throat packings, relieve pressure, then torque
the nut to 136–149 N.m (100–110 ft-lb) using the
supplied wrench (109). Do this whenever necessary.
Do not overtighten the packing nut.
2
2
19
21
Fig. 4
WARNING
109
20
29
1
Bleed hole must
1
face down.
Torque to 136–149
2
N.m (100–110 ft-lb).
308356
03820
9

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Check-mate 237708Check-mate 237520

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