Graco ChemSafe 1590 Instructions-Parts List Manual

Air-operated diaphragm pump

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Instructions - parts manual (32 pages)

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Instructions-Parts

ChemSafe™ 1590

ChemSafe™

Air - - - Operated

Operated Diaphragm

Air

Operated

1.5–inch

1.5–inch high

1.5–inch

high purity

high

purity pump

purity

pump for

pump

Not approved

approved for

for use

use in in in European

Not

approved

for

use

Important

Important Safety

Important

Safety Instructions

Safety

Read all warnings and instructions in this manual. Save

instructions.

100 psi (0.7 MPa, 7.0 bar) Maximum Air

Supply Pressure

100 psi (0.7 MPa, 7.0 bar) Maximum

Fluid Working Pressure

Tel: 866-777-6060

Fax: 866-777-6383

1590

Diaphragm Pump

Pump

Diaphragm

Pump

for industrial

for

industrial applications.

industrial

applications. For

applications.

European explosive

explosive atmosphere

atmosphere locations.

European

explosive

atmosphere

Instructions

PROVEN QUALITY. LEADING TECHNOLOGY.

Springer Pumps, LLC

For professional

For

professional use

professional

use only.

use

only.

locations.

Save these

Save

these

Website: www.springerpumps.com

334796G

Int'l: +001 267 404 2910

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Summary of Contents for Graco ChemSafe 1590

Page 1 Instructions-Parts ChemSafe™ 1590 1590 ChemSafe™ ChemSafe™ 1590 334796G Air - - - Operated Operated Diaphragm Diaphragm Pump Pump Operated Diaphragm Pump 1.5–inch 1.5–inch 1.5–inch high high purity high purity pump purity pump for pump for industrial industrial industrial applications. applications. For applications.
Page 2: Table Of Contents
Start and Adjust the Pump ......13 Pressure Relief Procedure......14 Performance Charts..........30 Pump Shutdown .......... 14 Technical Data ........... 31 Maintenance ............15 Maintenance Schedule ......... 15 Graco Standard ChemSafe Pump Lubrication........... 15 Warranty..........32 334796G Springer Pumps, LLC Tel: 866-777-6060 Website: www.springerpumps.com...
Page 3: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Page 4 Warnings WARNING WARNING WARNING EQUIPMENT MISUSE MISUSE HAZARD HAZARD EQUIPMENT EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
Page 5 Warnings WARNING WARNING WARNING TOXIC FLUID FLUID OR OR FUMES FUMES HAZARD HAZARD TOXIC TOXIC FLUID FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. •...
Page 6: Configuration Number Matrix
Configuration Number Matrix Configuration Number Number Configuration Configuration Number Matrix Matrix Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. 1590PT 1590PT- - - P01APT3PTPTPOPT 1590PT P01APT3PTPTPOPT P01APT3PTPTPOPT...
Page 7 Configuration Number Matrix Models Models Models Model Model Model Pump Pump Pump Air & & & Fluid Fluid Fluid Fluid Fluid Covers Fluid Covers Covers Balls Balls Balls Diaphragm Diaphragm Diaphragm Manifold Manifold Seal Manifold Seal Seal Connection Connection Connection Threads Threads Threads...
Page 8: Installation
Cavitation in an AODD pump is the formation and selecting and installing system components. Contact collapse of bubbles in the pumped liquid. Frequent your Graco distributor for assistance in planning a or excessive cavitation can cause serious damage, system to suit your needs. Always use Genuine including pitting and early wear of fluid chambers, Graco Parts and accessories.
Page 9: Mount The Pump
Installation Mount Mount Mount The The Pump Pump Pump 1. Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation. 2. For all mountings, be sure the pump is secured with screws through the mounting feet.
Page 10: Ground The System
Installation Ground The The System System Air Lines Lines Lines Ground Ground System 1. Install an air regulator and gauge (C) to control the fluid pressure. The fluid stall pressure will be the same as the setting of the air regulator. 2.
Page 11: Air Exhaust Ventilation
Installation Air Exhaust Exhaust Ventilation Exhaust Ventilation Ventilation To provide provide a a a remote remote exhaust: exhaust: provide remote exhaust: 1. Use Kit 17F612 (NPT) or 17F613 (BSPT), sold separately. 2. Remove the muffler (U) from the pump air exhaust port (K).
Page 12: Fluid Supply Line
Installation Fluid Fluid Supply Fluid Supply Line Supply Line Line 3. For maximum suction lift (wet and dry), see Technical Data, page 31. For best results, always install the pump as close as possible to the 1. Use grounded, flexible fluid hoses (E). See material source.
Page 13: Operation
Operation Operation Start and and Adjust Adjust the the Pump Pump Operation Operation Start Start Adjust Pump NOTICE NOTICE NOTICE Tighten Tighten Tighten Bolts Bolts Bolts To avoid damage to your pump, be certain that all pumped fluids are compatible with wetted parts. Before mounting and using the pump for the Technical Data, page first time, check and retorque all external bolts.
Page 14: Pressure Relief Procedure
Operation Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 2. Open the dispensing valve, if used. 3. Open the fluid drain valve to relieve fluid Follow the Pressure Relief Procedure pressure. Have a container ready to catch the whenever you see this symbol. drainage.
Page 15: Maintenance
See where they are clean, dry, and protected from Torque Instructions, page extreme temperatures, UV radiation, and vibration. Graco recommends an ambient temperature range of 60°F-80°F (15°C-25°C), with a humidity level below 65%. 334796G...
Page 16: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting Problem Problem Problem Cause Solution Cause Cause Solution Solution Pump cycles but will not prime. Pump is running too fast, causing Lower inlet pressure. cavitation before prime. Check valve ball is severely warn Replace ball and seat. or wedged in seat or manifold.
Page 17 Troubleshooting Problem Problem Problem Cause Cause Cause Solution Solution Solution Pump exhausts excessive air at Replace. Spool valve seals are worn or stall. damaged. Pump leaks air externally. Fluid covers are loose. Retorque. Diaphragm is damaged. Replace. Manifold fittings are loose. Retorque.
Page 18: Repair
Repair Repair Repair Repair 6. Inspect both inlet manifold’s (10) wearable seats (35), and replace if worn or damaged. NOTE: NOTE: NOTE: Use a small hammer to tap new wearable seats (36) into the manifold (10). Disassemble Disassemble the Disassemble the Fluid Fluid Section Fluid...
Page 19: Replace The Anchor Strap
Repair 9. Remove the check balls (22), d-rings (21), and wearable seats (19) from the outlet side of each fluid cover (6). Disassemble the the Center Center Section Section Disassemble Disassemble Center Section 10. To remove the nuts (28) and bolts (24), use two 13 mm wrenches to hold on one side and turn the other.
Page 20: Replace The Air Motor
Repair 5. Inspect the mesh baffle spacers (38) and felt 7. Inspect each spool assembly (3) for worn or mufflers (15). Replace as needed. damaged parts. Replace each assembly as needed. Replace the the Air Air Motor Motor Replace Replace Motor 1.
Page 21: Reassemble The Center Section
Repair Reassemble the the Center Center Section Section Reassemble Reassemble Center Section 6. Install the muffler media (alternating felt mufflers (15) and mesh baffle spacers (38), as shown) into the muffler. Use the new felt mufflers (15) 1. Carefully lubricate the spool assembly’s o-rings supplied in the rebuild kit.
Page 22: Reassemble The Fluid Section
Repair 12. Lubricate the shaft, then install it in the air motor 4. Slide the tie bolts (24) through the retainers assembly. Turn the diaphragm as you push it (9), fluid covers (6), and body (1), all oriented in. Then, tighten the other diaphragm onto the as shown.
Page 23 Repair 7. Insert a d-ring (21), check ball (22), ball retainer 8. Align the outlet manifold (8) on the assembly with (20), and o-ring seal (17) on top of each wearable the outlet port facing in the correct direction for seat (19).
Page 24: Torque Instructions
Torque Instructions Torque Torque Instructions Torque Instructions Instructions If fluid cover or manifold bolts have been loosened, 3. Turn each screw by 1/2 turn or less working in a it is important to torque them using the following crisscross pattern to specified torque. procedure to improve sealing.
Page 25: Parts
Parts Parts Parts Parts Lubricate using PFPE grease (17G558); included in all Center and Fluid Section Rebuild kits. Follow Torque Instructions, page 334796G Springer Pumps, LLC Tel: 866-777-6060 Website: www.springerpumps.com Fax: 866-777-6383 Int'l: +001 267 404 2910...
Page 26 Parts NOTE: NOTE: NOTE: Many parts are included in one or more kits. Please see Kits, page 28, for the complete list of available kits and their contents. Part Part Part Description Description Description Part Part Part Description Description Description —...
Page 27 Parts Part Part Part Description Description Description Part Part Part Description Description Description 37† 17F308 CAP, plug; 44–pack 17F796 TOOL, wrench, spool removal; 4–pin 17F078 SPACER, baffle; 6–pack 17F800 TOOL, wrench, air motor — 39† SEAL, glide 44†‡ 17G558 LUBRICANT, PFPE 40▲...
Page 28: Kits
Kits Kits Kits Kits Ref. Ref. Ref. Description Description Description Center Center Center Section Section Section Rebuild Rebuild Rebuild Kit Kit 17F136 17F136 17F136 Kit Includes: D-ring Ref. Ref. Ref. Description Description Description PTFE, Kit 17F140 Sleeve Spool Assembly Modified PTFE, Kits 17G053, 17G054 Felt Muffler UHMW, Kits 17F142, 17F143,...
Page 29: Dimensions
Dimensions Dimensions Dimensions Dimensions Ref. Ref. Ref. Metric Metric Metric A A A 2.4 in. 6.1 cm B B B 15.2 in. 38.6 cm C C C 7.8 in. 19.8 cm D D D 15.5 in. 39.3 cm E E E 13.1 in.
Page 30: Performance Charts
Performance Charts Performance Charts Charts Performance Performance Charts Fluid Pressure Pressure Fluid Fluid Pressure Approximate Cycles Cycles per per Minute Minute Approximate Approximate Cycles Minute (0.69, 6.9) (0.62, 6.2) (0.55, 5.5) (0.49, 4.9) (0.42, 4.2) (0.35, 3.5) (MPa, bar) bar) (MPa, (MPa, bar)
Page 31: Technical Data
Technical Data Technical Technical Technical Data Data Data ChemSafe 1590 1590 Diaphragm Diaphragm Pump Pump ChemSafe ChemSafe 1590 Diaphragm Pump Metric Metric Metric Maximum fluid working pressure 100 psi 0.69 MPa, 6.9 bar Minimum air startup pressure 30 psi 0.21 MPa, 2.1 bar Fluid inlet and outlet size 1 1/2 in.
Page 32: Warranty
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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Graco ChemSafe 1590 Instructions-Parts List Manual

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