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Instructions - Repair - Parts
Check-Mate
Series Displacement
Pumps
Pump with priming piston and Elite Series rod and cylinder. For professional use only.
Model L100CE and L200CE
See Models page 3 for model information,
4200 psi (28.96 MPa, 289.58bar) Maximum Working Pressure.
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
®
Elite
Model L100CE
Model L200CE
3A8564C
EN
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Table of Contents
Related Manuals for Graco Check-Mate Elite Series
Summary of Contents for Graco Check-Mate Elite Series
- Page 1 Instructions - Repair - Parts ® Check-Mate Elite Series Displacement Pumps 3A8564C Pump with priming piston and Elite Series rod and cylinder. For professional use only. Model L100CE and L200CE See Models page 3 for model information, 4200 psi (28.96 MPa, 289.58bar) Maximum Working Pressure. Important Safety Instructions Read all warnings and instructions in this manual before using the equipment.
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Page 2: Table Of Contents
Maintenance ......10 Graco Standard Warranty....30 Pump Lubrication. -
Page 3: Models
Models Models Check your displacement pump’s identification plate To order replacement parts, see Parts section starting (ID) for the 6-digit part number of your displacement on page 22. The digits in the matrix do not correspond pump. Use the following matrix to define the to the Ref. -
Page 4: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 5 Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion: • Use equipment only in well-ventilated area. •...
- Page 6 Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed. • Read Safety Data Sheets (SDSs) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.
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Page 7: Important Isocyanate (Iso) Information
Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions NOTICE Partially cured ISO will reduce performance and the life of all wetted parts. • Always use a sealed container with a desiccant Spraying or dispensing fluids that contain dryer in the vent, or a nitrogen atmosphere. -
Page 8: Component Identification
Component Identification Component Identification Model L200CE Model L100CE . 2: Key: Displacement Rod Intake valve Housing Seal Retainer Intake Cylinder Throat Packing Cartridge Priming Piston Assembly Outlet Housing Grease Fitting Fluid Outlet Grease fitting vent Pump Bleed Valve Pump Cylinder 3A8564C... -
Page 9: Operation
Operation Operation Pressure Relief Procedure 3. For L20c Air Controls: See F . 4. Follow the Pressure Relief Procedure a. Close the bleed type air motor valve and the whenever you see this symbol. elevator director valve. The ram will slowly drop. -
Page 10: Maintenance
If the grease remains a clear and clean liquid the intervals between greasing the pump can be extended. Use Graco 0553-6 grease (138) or equivalent to lubricate pump. To grease the pump 1. Loosen M5 SHS EXT screw (102) two turns to permit grease to circulate through pump correctly. -
Page 11: Troubleshooting
Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 9. 2. Check all possible problems and causes before disassembling pump. Problem Cause Solution Pump fails to operate. Restricted line or inadequate air Clear; increase air supply. Ensure supply; closed or clogged valves. that all valves are open. - Page 12 Troubleshooting Problem Cause Solution Erratic or accelerated pump speed. Exhausted fluid supply. Refill and prime. Fluid is too heavy for pump priming. Use drain/purge valve. Use a ram. See Supply Units Operation manual 313526. Increase ram air pressure. Held open or worn intake valve or Clear valve.
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Page 13: Repair
Repair Repair Required Tools • Torque wrench • Bench vise, with soft jaws • Rubber mallet • Hammer • 400 mm (15.8 in.) adjustable wrench • O-ring pick • Flat head screwdriver • 13 mm (1/2 in.) Dia. brass rod •... - Page 14 Repair 6. Remove remaining assembly using an adjustable NOTE: Model L200CE does not have flats on the wrench to unscrew valve housing (117) from CM200 cylinder (208). . cylinder (116). While the bench vice is secured on the cylinder, pull the valve housing off of the cylinder.
- Page 15 Repair 11. Place flats of the upper displacement rod (118) in a NOTE: Piston guide bearing (120) is press fit into the bench vice. Unscrew the lower shaft assembly piston guide (121), and may require cutting to ease (125) from the outlet check valve seat (124). removal.
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Page 16: Reassembly
Repair Reassembly 15. Unscrew plug (113) completely from valve housing (112). Clean valve threads and bleed hole. it is not necessary to remove the valve housing from the NOTE: All individual parts being reused from any outlet housing (109). See F . - Page 17 Repair using the larger face side of the seal insertion tool the lower shaft seals (220). Also lubricate a suitable (134), or a suitable size socket or dowel. size socket or dowel that will be used to insert the seals. 5.
- Page 18 Repair Outlet Check Assembly L100CE and upper check valve seat through the outlet check L200CE assembly and thread into the upper displacement rod (118). Torque to 50 Ft-lb (67.79 N•m). See F NOTE: Model shown in the following steps is for model L100CE.
- Page 19 Repair 3. Apply anti-seize to the threads on both ends of the cylinder (116) and screw the cylinder into the outlet housing (109). Note the cylinder is symmetrical so either end can be used. See F . 25. Torque to the following specifications: Displacement Pump Torque...
- Page 20 Repair 5. Apply anti-seize to threads and screw the seal check assembly is completely inside of the retainer (103) into the outlet housing (109). See F cylinder. See F . 29. 28. Torque to the following specifications: Displacement Pump Torque 100 cc 53 Ft-lbs (72 N•m) 200 cc...
- Page 21 Repair (117). See F . 30. Torque to the following specifications: Displacement Pump Torque 100 cc 250 Ft-lbs (339 N•m) 200 cc 390 Ft-lbs (529 N•m) . 31 2. Install the plug (113) into the valve body (112). Torque to 10 Ft-lb (48.81 N•m). See F .
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Page 22: Parts
Parts Parts 100 cc Displacement Pump L100CE 139/140 142/140 N•m Torque to 53 ft-lbs (72 N•m Torque to 110 ft-lbs (149 N•m Torque to 250 ft-lbs (339 N•m Torque to 10 ft-lbs (14 Apply thread sealant N•m Torque to 30 ft-lbs (41 Apply anti-seize to threads 72 N•m Torque to 53 ft-lbs (... - Page 23 Parts 100 cc Displacement Pump L100CEAssembly Parts List. Kit Number Kit No. and Description Part No. 130883 FITTING, grease, M5 136249 SCREW, SHS, EXT tip, M5x8 ----- RETAINER, shaft seals, C100, ES1 Kit #1/ #3 PACKING, O-ring 15K234 Kit #1/ #3/ #11 PACKING, O-ring 166623 Kit #2/#3...
- Page 24 Parts Kit Number Kit No. and Description Part No. Kit #8 NUT, shovel, C100, ES1 15N358 TOOL insert, L100 elite Kit #2 TOOL, seal, guide, L100 ELITE 136 All kits 113500 SEALANT, anaerobic, 5 cc pack All Kits LUBRICANT, anti-seize, 7g pack 0553-6 LUBRICANT, synthetic, hi-temp, grease 184090 ▲...
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Page 25: 200 Cc Displacement Pump L200Ce
Parts 200 cc Displacement Pump L200CE 139/140 N•m Torque to 60 ft-lbs (81 N•m Torque to 97 ft-lbs (132 N•m Torque to 255 ft-lbs (346 N•m Torque to 10 ft-lbs (14 N•m Torque to 390 ft-lbs (529 139/140 N•m Torque to 30 ft-lbs (34 Apply thread sealant N•m Torque to 50 ft-lbs (68... - Page 26 Parts 200 cc Displacement Pump L200CE Assembly Parts List. Kit Number Kit No. and Description Part No. 130883 FITTING, grease, M5 136249 SCREW, SHS, EXT tip, M5x8 165702 HOUSING, valve 190128 PLUG 121133 HANDLE, outlet, bleed 121134 CLIP, outlet, bleed ----- RETAINER, shaft, sealsCM200,XL Kit #1/ #3...
- Page 27 Parts Kit Number Kit No. and Description Part No. All Kits LUBRICANT, anti-seize, 7g pack 0553-6 LUBRICANT, synthetic, hi-temp, grease 184090 ▲ LABEL, warning 100508 SCREW, drive 172479 ▲ TAG, warning ★ O-ring kit, 26B931 ✖ Lower Rod Kit, 26B937 ◆...
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Page 28: Dimensions
Dimensions Dimensions 1 In. npt 3/4 In. npt 29.75 In. 28.62 In. 755.7 mm 727 mm Model L200CE Model L100CE . 33 8.0 In. 5.91 In. 203 mm 150 mm Model L200CE Model L100CE . 34 3A8564C... -
Page 29: Technical Specifications
Technical Specifications Technical Specifications ® Check-Mate Elite Series Displacement Pumps Metric Maximum operating temperature 180° F 80° C ... Maximum fluid working pressure 100cc 4200 psi 28.9 MPa, 289.6 bar 200cc 4200 psi 28.9 MPa, 289.6 bar... -
Page 30: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.