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TriangleTube PTRKIT305 Installation Instructions Manual

TriangleTube PTRKIT305 Installation Instructions Manual

Ignition kit for prestige trimax 250

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Prestige Trimax 250
Ignition Kit - Installation Instructions
1.1.
Applicability
Prestige boilers with "PT"-prefixed serial number, as
indicated on data plate.
Kit Part Number
PTRKIT305
Table 1 - PT Ignition Kit Numbers
1.2.
Purpose
This kit (see Fig. 3 for details) replaces the existing TriMax
control module, the igniter and wiring, the internal
venting tube and the heat exchanger insulation.
1.3.
Initial tasks
Confirm the replacement kit is appropriate for the boiler
to be worked on (see Table 1).
Write down all the appliance settings, including the
cascade settings (if the boiler is in a cascade) for reference
before bringing any change to the appliance. A reference
table is provided on the last page of this document.
1.4.
Boiler preparation
1.4.1 Required Tools and Material
Screwdriver, flat head
Screwdriver, cross head
10 mm socket/wrench
Wrench, Torx 20
Flue gas analyzer
1.4.2 Preparation Procedure
1. Turn the boiler off by pressing the on/off power
switch.
2. Allow boiler to cool down.
3. Disconnect electrical power at the external electric box
DANGER
Avoid electrical shock by disconnecting the
electrical supply prior to performing any operation
on the internal parts of the boiler.
Revision Date: 5/4/2020
Model
PT 250
DANGER
Before any operation on the internal components
of the appliance, allow the appliance to cool
down to room temperature. Some components
can be very hot.
Failure to comply will result in substantial property
damage, serious injury, or death.
4. Shut off the gas supply to the boiler at the main manual
shut off valve.
5. Remove boiler front panel as follows:
Remove the thumb screw along the upper
edge of the unit.
Lift the panel up and tilt back slightly to remove
the front panel.
6. Slide left and right tabs of control panel inward and
lower control panel. See Fig. 1.
Œ

Fig. 1 - Opening and Lowering the Control Panel
Fig. 2 - Opening the Retaining Tabs
2020-56 Prestige Trimax 250 Ignition Kit
Œ
Retaining tabs
1

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Summary of Contents for TriangleTube PTRKIT305

  • Page 1 Kit Part Number Model down to room temperature. Some components can be very hot. PTRKIT305 PT 250 • Failure to comply will result in substantial property Table 1 - PT Ignition Kit Numbers damage, serious injury, or death.
  • Page 2 PRESTIGE IGNITION KIT - INSTALLATION INSTRUCTIONS Black Brown Violet White Green W Bk Fig. 3 - Prestige Solo & Excellence - Ignition Kit Item Description Igniter Screws, igniter Gasket, igniter Bracket, spark generator (not illustrated) Spark generator Wiring, spark generator Control Module, TriMax Burner insulation (not illustrated) “PU”...
  • Page 3 PRESTIGE IGNITION KIT - INSTALLATION INSTRUCTIONS NOTICE Before disconnecting any wire connections, mark and label all connections and location of the connections. 7. Pull the retaining tabs on top of the rear cover to remove the rear control box cover. See Fig. 2. 8.
  • Page 4 PRESTIGE IGNITION KIT - INSTALLATION INSTRUCTIONS Gasket Orifice Fig. 6 - PT 250 Orifice location PT version None Required 0.250” – 6.3mm Fig. 7 - Prestige Trimax - New Igniter Table 2 - Orifice Sizes 3. Tighten 2 igniter screws by hand, then torque 1.5.4 Removing the Burner and Insulation screws between 13 and 18 lbf-in.
  • Page 5: Control Module Replacement

    PRESTIGE IGNITION KIT - INSTALLATION INSTRUCTIONS 1.5.7 Control Module Replacement 1. Remove the 2 screws securing the Control Module into the enclosure and remove the Control Module. Retain screws for new Control Module installation. See Fig. 4. ENTER ACCESS CODE 2.
  • Page 6 PRESTIGE IGNITION KIT - INSTALLATION INSTRUCTIONS 1.5.10 Return to Service 1. Reinstall the air intake on the venturi. 2. Close top access panel, as required. 3. Check that all wiring connections are secure. 4. Check that the gas connection is tight. 5.
  • Page 7 PRESTIGE IGNITION KIT - INSTALLATION INSTRUCTIONS Bk. Black Br. Brown Violet W. White Gr. Green To left side casing W Bk grounding tabs Connect to uncon- nected Molex connector in exist- ing boiler wiring DO NOT reconnect original boiler wiring Molex connector here Fig.
  • Page 8 PRESTIGE TriMax Control PRESTIGE IGNITION KIT - INSTALLATION INSTRUCTIONS and/or Display Module Replacement 1.6. Default Values and Adjustments Table 1: TriMax Settings HEATING SETTING FACTORY DEFAULT MINIMUM SETTING MAXIMUM SETTING EXISTING SETTING Heating Operation Enabled Switch & Demand Outdoor Reset Absolute Max CH Setpoint 188°F [87°C] 68°F [20°C]...