TriangleTube PARKIT242 Installation Instructions Manual

Spark ignition kit for prestige solo pa 80-110-155-175-250-299-399, prestige excellence pa 110

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Prestige Solo PA 80-110-155-175-250-299-399
Prestige Excellence PA 110
Spark Ignition Kit - Installation Instructions
Installation shall be performed by a qualified installer, service agency, or the gas supplier.
CONTENTS
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7.1
Igniter and Spark Generator Installation .....................................4

1 - Definitions

The following terms and symbols are used throughout
this manual to bring attention to the presence of potential
hazards or to important information concerning the product.
Indicates the presence of a hazardous situation
which, if ignored, will result in substantial property
damage, serious injury, or death.
Indicates a potentially hazardous situation
which, if ignored, can result in substantial
property damage, serious injury, or death.
Indicates special instructions on installation,
operation or maintenance, which are important
to the equipment but not related to personal
—
This symbol indicates that you need to make a
picture (with your phone or other) for later reporting.
™
This symbol indicates that an instructional
"HOW TO" video is available from Triangle
Tube's website. A direct link to the library is
available at the top left corner of the front cover.
Pub. date: 02/26/2025
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• DANGER
• WARNING
NOTICE
injury hazards.
These instructions shall be kept with the appliance literature for future reference.
• WARNING
7.2
Control Module Replacement .........................................................6
7.3
Display Module Replacement ......................................................... 7
7.4
Configuration Updates ......................................................................9
1
1
8.1
Inspect Condensate Drain Assembly ......................................... 10
1
8.2
Setup ....................................................................................................... 10
8.3
Altitude Setting ................................................................................... 12
3
8.4
Starting Up .......................................................................................... 12
8.5
Condensate Pan Leak Test ............................................................ 13
4
8.6
Starting the Boiler .............................................................................. 13
4
4
9.1
Combustion Setting ........................................................................... 14
9.2
Record and Report ............................................................................ 15

2 - Purpose

This kit (see Fig. 1 for details) replaces the existing igniter
and its wiring, the 2-in-1 insulation, as well as the Control
module, the display module and front cover of the
control box, on PA-prefixed Prestige Solo and Excellence
boilers.
Please also refer to the "How To" video in our
Video library (QR code access available in the top left
corner of this page).
This modification disables the Alarm Relay
function which is used in several system
configurations. Therefore, to allow the heating
system configuration to be operational, some
wire connections must be modified and some
Controller settings changed, as required.

3 - Applicability

Prestige Solo PA 80-110-155-175-250-299*-399*
Prestige Excellence PA 110.
* For 299 and 399 models, please refer to Section 4 on page 3
A1011317 - 664A0730 • B
Triangle Tube
1240 Forest Parkway, Suite 100,
West Deptford NJ 08066
Tel: (856) 228 8881 - Fax: (856) 228 3584
E-mail:
techsupport@triangletube.com
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NOTICE
PARKIT243 (PA 155)
10
14
1

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Summary of Contents for TriangleTube PARKIT242

  • Page 1: Table Of Contents

    Triangle Tube 1240 Forest Parkway, Suite 100, West Deptford NJ 08066 Tel: (856) 228 8881 - Fax: (856) 228 3584 https://triangletube.com/professional- E-mail: techsupport@triangletube.com resources/video-library/ Prestige Solo PA 80-110-155-175-250-299-399 Prestige Excellence PA 110 Spark Ignition Kit - Installation Instructions • WARNING Installation shall be performed by a qualified installer, service agency, or the gas supplier.
  • Page 2 SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS Black Brown Violet White Green 5AT Fuse 5AT Fuse 5AT Fuse Item Description Igniter Screws, igniter Gasket, igniter Bracket, spark generator Spark generator Wiring, spark generator Cover, front, control box Control Module (Printed Circuit Board) Connector, Fast-on (not illustrated) Display Module “PB”...
  • Page 3: Unit Identification

    SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 4 - Unit Identification Refer to the rating label located on the right side of the Before installing the ignition kit, open the front unit and collect the following information: panel (see Fig. 2) and confirm your blower/Venturi configuration for PA 299 and PA 399 by comparing ♦...
  • Page 4: Kit References

    Model Kit reference the external electric box prior to performing any operation on the boiler. PA 80 - 110 (Solo/Excellence) PARKIT242 Before any operation on the internal components PA 155 PARKIT243 of the appliance, allow the appliance to cool PA 175 - 250 PARKIT244 down to room temperature.
  • Page 5 SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS Fig. 6 - New igniter Installation 4. Install spark generator on provided bracket with 2 Fig. 5 - 2-in-1 Insulation Replacement screws. 5. Connect the ignition wire to the spark generator (1). 7.1.3 Replacing the Insulation Slide the protection sleeve (2) over the connector 1.
  • Page 6: Control Module Replacement

    SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 11. Reference Fig. 8 to Fig. 10 for installation and correct position. 12. Connect the power supply connector (3-wire connector) to the spark generator socket (D). Make sure that the brown wire is to the left. 13.
  • Page 7: Display Module Replacement

    SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 2. Disconnect connector from the display module socket (3). 3. Remove six screws (4). Retain for reinstallation 4. Remove the display module (5) and discard according to applicable local regulations. NOTICE The display module holds the keypad in CLICK position.
  • Page 8 5AT Fuse 5AT Fuse SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 5AT Fuse Protect bare pins with Fast- on connectors, then store connector and wiring the rear of control box with retaining clips. 5AT Fuse 5AT Fuse 5AT Fuse Fig. 17 - Control Module Wiring - Pre-modification Bk.
  • Page 9: Configuration Updates

    SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 7.4 Configuration Updates 7.4.1 Configuration Record Flex Relays Functions Preset Pump Flex Flex Flex Flex Flex Flex Config Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6 Pre-Modification Configuration Post-Modification Configuration 7.4.2 Wiring Following the printed circuit board replacement and wiring changes, the ALARM relay function is no longer...
  • Page 10: Boiler Set-Up

    SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 8.2 Setup 8 - Boiler Set-up. 8.1 Inspect Condensate Drain Assembly 8.2.1 Appliance Code Setting Following the replacement of the Control module and Display module, the appliance needs to be set-up to the 1. Inspect and ensure the Condensate Drain Assembly correct parameters.
  • Page 11 SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 10. Validate the code by pressing the OK button. 11. Follow the instructions on the screen until the process is complete. Appliance Setting Enter appliance code _ _ _ _ [0]XXX Appliance Setting Verify appliance code A 132 Press Installer button to con rm 8.2.2 Alarm Relay Setup...
  • Page 12: Altitude Setting

    SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 8.2.2.2. Alarm Relay function moved to the Flex Relay 3 (P3) Boiler Settings Boiler Settings Prestige Model Solo Lockout Temp. 105°C Modbus Address Pump settings Flexible Pump Con g Pump Settings Flex. Relay 1 (CH) Current Pump Con g Modi ed Flex.
  • Page 13: Condensate Pan Leak Test

    SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 5. Set room thermostat(s) to lowest setting. Turn the external manual gas valve handle clockwise “CLOSE” (valve handle must be perpendicular to gas piping). 6. Turn the boiler OFF using the ON/OFF service switch at the front of the boiler.
  • Page 14: Checkout Tasks

    SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS 7. Press the RIGHT button to adjust the firing rate from 9 - Checkout Tasks 1% to 100%. Hold down the RIGHT button to rapidly 9.1 Combustion Setting increase the firing rate. • WARNING Manual Operation Released Combustion testing and adjustments must...
  • Page 15: Record And Report

    SPARK IGNITION KIT - INSTALLATION INSTRUCTIONS — 9.1.3 Test for O 2 (or CO 2 ) and for CO at low firing Print the gas analyzer report and make a rate. picture, or make pictures of the gas analyzer screens (High and Low fire screens) for later 1.
  • Page 16 Triangle Tube freephone 877-574-5036 8 a.m. ACV Code: 05652792 to 5 p.m. ET Monday through Friday or contact (21) A145931 (91) 05652792 (92) 2019 by E-Mail at productrecall@triangletube.com. Fig. 22 - Rating Label Correction DIRECT VENT BOILER or CATEGORY IV APPLIANCE CODES FOR INSTALLATION ON WALL MOUNTING BRACKET FOR CLOSET INSTALLATION.

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