Advertisement
GENERAL SAFETY
1.2.
▲
DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
Keep the welder and cables in good working order and condition. Take immediate action to repair or replace damaged parts.
9
Use genuine parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
9
Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance.
9
Check and spray the gas cup and contact tip regularly with anti-spatter spray, available from your Sealey stockist.
9
Locate welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes can be harmful.
9
Keep work area clean, tidy and free from unrelated materials. Also ensure the working area has adequate lighting and that a fire
9
extinguisher is at hand.
WARNING! Use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. Wear
‰
safety welding gauntlets.
Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
9
Ensure the workpiece is correctly secured before welding.
9
Avoid unintentional contact with the workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
9
Keep unauthorised persons away from the work area. Any persons working within the area must wear a protective head shield and gloves.
9
Operators must receive adequate training before using the welder.
9
Stand correctly keeping a good footing and balance, ensure the floor is not slippery and wear non-slip shoes.
9
DO NOT operate the welder if it or the cables are damaged.
8
DO NOT attempt to fit any unapproved torches or other components to the welder.
8
DO NOT get welder wet or use in damp or wet locations or areas where there is condensation.
8
▲
DANGER! DO NOT weld near flammable solids, liquids or gases and DO NOT weld containers or pipes which have held
flammable materials. Avoid welding materials which have been cleaned with chlorinated solvents or welding near such solvents.
DO NOT stand welder on a metal workbench, car bodywork or similar.
8
DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
8
DO NOT pull the welder by the cable, or the torch. Protect cables from sharp or abrasive items. DO NOT bend, strain or stand on
8
cables or leads. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where they
endanger others.
DO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
8
DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired.
8
When not in use store the welder in a safe, dry, childproof area.
9
1.3.
GAS SAFETY
Store gas cylinders in a vertical position only and ensure the storage area is correctly secured.
9
DO NOT store gas cylinders in areas where the temperature may exceed 50°C. DO NOT use direct heat on a cylinder. Always keep
8
gas cylinders cool.
DO NOT attempt to repair or modify any part of a gas cylinder or valve and DO NOT puncture or damage a cylinder.
8
DO NOT obscure or remove any official labels on a cylinder. Always check the gas identity before use. Avoid getting gas cylinders oily or
8
greasy.
DO NOT lift a cylinder by the cap, guard or valve. Always keep caps and guards in place and close valve when not in use.
8
2. INTRODUCTION
Forced Air Cooling System allows high duty cycle. Latest design chassis remains stable when used with medium size industrial gas
cylinders. Professional contour grip, heat proof non-live torch ensures no sparks until you press the trigger. Proven wire feed system
for trouble-free welding. Welds stainless and aluminium.
IMPORTANT: These instructions contain the information you require to prepare your machine for welding, together with a maintenance
and a troubleshooting section. The instructions are not intended to teach you how to weld. If you have no experience, we recommend that
you seek training from an expert source. MIG welding is relatively easy, but does require a steady hand and supervised practice on scrap
metal, as it is only with continued practice that you will achieve the desired results.
3.
SPECIFICATION
sp
Model No: .......................................................Supermig150.V4
Welding current: .......................................................... 30-150A
Wire Capacity: ...............................................................0.7-5kg
Duty Cycle: .............. 100% @ 47A, 60% @ 60A, 20% @ 105A
Cooling System: ....................................................... Forced Air
Spot Welding Timer: ............................................................. No
Gas Type: ................................... CO2, Argon, CO2/Argon Mix
Torch: .................................................................2m Non-Live
Supply: ...........................................................................230V
Absorbed Power: ........................................................ 4.37kW
Case Size: ................................................................Compact
4. ASSEMBLY
Assemble the wheels as follows. Slide the rear axle through the loops on the underside of the rear tray. Slide a wheel onto each end
4.1.
of the axle and retain with the washers and split pins provided. Attach the front foot to the underside of the welder using the screws
provided.
4.2.
Take the front half of the handle moulding and align the two mounting holes in it with the fixing holes in the top surface of the welder front
moulding (see fig.3A). Secure the handle with the two bolts provided (see fig.3B). Place the rear part of the handle moulding into the back of
the front half and snap it into place. Insert the two self tapping screws provided into the holes in the back of the handle and drive them
fully home but do not overtighten them (see fig.3C).
© Jack Sealey Limited
Original Language Version
fig.1
SUPERMIG150.V4
Issue:1
fig.2
08/07/22
Advertisement
