Nilfisk-Advance HARAM CAPTOR ll Instructions For Use Manual
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Nilfisk-Advance HARAM CAPTOR ll Instructions For Use Manual

Nilfisk-Advance HARAM CAPTOR ll Instructions For Use Manual

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HARAM CAPTOR ll
Instructions for use
11/2012 revised 2/2016 REV D
Form no. 56091064
Model:
56511000(48G Hybrid)
Instructions for Use
Original Instructions
A-English
-B

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Summary of Contents for Nilfisk-Advance HARAM CAPTOR ll

  • Page 1 HARAM CAPTOR ll Instructions for use Instructions for Use Original Instructions A-English 11/2012 revised 2/2016 REV D Form no. 56091064 Model: 56511000(48G Hybrid)

  • Page 3: Table Of Contents

    A-2 / ENGLISH TABLE OF CONTENTS Page Introduction ................... A-2 Parts and Service ................A-3 Nameplate ..................A-3 Delivery ................... A-3 Cautions and Warnings ............A-4 – A-5 General Information ............... A-6 – A-7 Know Your Machine / Control Panel ........ A-8 – A-12 Preparing the Machine for Use Pre-Operational Checklist .............

  • Page 4: Parts And Service

    ENGLISH / A-3 PARTS AND SERVICE Repairs, when required, should be performed by your Authorized Nilfi sk Service Center, who employs factory trained service personnel, and maintains an inventory of Nilfi sk original replacement parts and accessories. Call the Nilfi sk Authorized Service named below for repairs or service. Please specify the Model and Serial Number when discussing your machine.

  • Page 5: Cautions And Warnings

    A-4 / ENGLISH CAUTIONS AND WARNINGS Nilfi sk uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take the necessary steps to protect personnel and property. DANGER! Is used to warn of immediate hazards that will cause severe personal injury or death. WARNING! Is used to call attention to a situation that could cause severe personal injury.
  • Page 6 ENGLISH / A-5 CAUTION! • This machine is not approved for use on public paths or roads. • This machine is not suitable for picking up hazardous dust. • Use care when using scarifi er discs and grinding stones. Nilfi sk will not be held responsible for any damage to fl oor surfaces caused by scarifi...
  • Page 7 A-6 / ENGLISH HOPPER SAFETY BAR WARNING! Make sure the Hopper Safety Bar (23) is engaged whenever attempting to do any maintenance work under or near the raised hopper. The Hopper Safety Bar (23) holds the hopper in the raised position to allow work to be performed under the hopper. See Figure 1. NEVER rely on the machine’s hydraulic components to safely support the hopper.
  • Page 8 ENGLISH / A-7 ENGAGING THE PARKING BRAKE CAUTION! When parking on an incline, turn the steering wheel fully in one direction such that if the parking brake were to be accidentally released or fail the machine would not roll and cause damage or bodily injury, if necessary, block the wheels. A - To Engage Parking Brake: Press the Brake Pedal (38) completely.

  • Page 9: Know Your Machine / Control Panel

    A-8 / ENGLISH KNOW YOUR MACHINE As you read this manual, you will occasionally run across a bold number or letter in parentheses - example: (2). These numbers refer to an item shown on these pages unless otherwise noted. Refer back to these pages whenever necessary to pinpoint the location of an item mentioned in the text.
  • Page 10 ENGLISH / A-9 KNOW YOUR MACHINE (CONTINUED) 24 Recovery Tank Lid Latch 38 Brake Pedal/Parking Brake 25 Recovery Tank Tip-Out Grip 39 Right Scrub Skirt Assy 26 Circuit Breaker Panel (see troubleshooting) 40 Edge Guard Retainer Knob 27 Control Panel 41 Solution Filter 28 Radiator Cap 42 Solution Shut-Off Valve...
  • Page 11 A-10 / ENGLISH CONTROL PANEL Key Switch Solution Flow Increase Switch Emergency Stop Solution Switch LCD Display Solution Flow Decrease Switch Left Turn Indicator W Vacuum/Wand Switch (see IS56090054) Left Turn Signal Detergent Switch Hazard Flasher One-Touch™ Sweep Switch Right Turn Signal Broom Height Raise Switch Right Turn Indicator AA Broom Select Switch...
  • Page 12 ENGLISH / A-11 CONTROL PANEL (CONTINUED) Main Display Screen Broom Adjustment Screen LCD Display C1 Detergent Indicator C2 Solution Tank Level C4 Engine Run Time C6 Fuel Level C7 Recycle System (if so equipped) C8 Main Broom Position C9 Broom(s) Selected C10 Broom Direction FORM NO.
  • Page 13 A-12 / ENGLISH CONTROL PANEL (CONTINUED) IF ANY OF THE WARNING / ATTENTION ICONS MARKED (X) BELOW ARE DISPLAYED PLEASE CONTACT YOUR NILFISK AUTHORIZED SERVICE CENTER. LCD Display C18 Low Engine Starting Battery Warning Icon C11 Non-Critical Fault C19 Engine Fault C12 Battery Low Indicator C20 Low Fuel Warning Icon (low battery pack voltage)

  • Page 14: Pre-Operational Checklist

    ENGLISH / A-13 PRE-OPERATIONAL CHECKLIST Before Each Use: Inspect the machine for damage, oil or coolant leaks. Squeeze the rubber dust cup on the Engine Air Filter (48) to release built-up dust. Check the Air Filter Service Indicator (29). Check the engine coolant level (22). Check the engine oil level (50).

  • Page 15: Engine Coolant

    A-14 / ENGLISH PRE-OPERATIONAL CHECKLIST ENGINE COOLANT CAUTION! Do not remove the radiator cap when the engine is hot. To check the engine coolant level, unlatch the Engine Compartment Access Panel Latch (10) and remove the side panel, and observe the coolant level in the Engine Coolant Reservoir (22).

  • Page 16: Main Broom

    ENGLISH / A-15 MAIN BROOM Several different main brooms are available for this machine. Contact your Nilfi sk dealer if you need help selecting the best broom for the surface and litter that you will be sweeping. Note: Reference broom maintenance for installation steps. SCRUB BRUSHES Make sure the Key Switch (B) is OFF (O).

  • Page 17: Filling The Solution Tank

    A-16 / ENGLISH FILLING THE SOLUTION TANK See Figure 6. Fill the solution tank with a maximum of 60 gallons (227 Liters) of water. When the water level is at the top of the sight gauge on the rear of the machine, there are 60 gallons of fl uid in the tank. When the water level is at the bottom of the sight gauge, there are 55 gallons of fl uid in the tank.

  • Page 18: Operating The Machine

    ENGLISH / A-17 OPERATING THE MACHINE The HARAM CAPTOR II is a rider-type automatic fl oor sweeping and scrubbing machine. It is designed to sweep up debris, lay down cleaning solution, scrub the fl oor, and vacuum dry all in one pass. The sweeping and scrubbing operations can also be performed separately. The controls were designed with one touch operation in mind.

  • Page 19: Detergent System (Ecoflex™)

    A-18 / ENGLISH DETERGENT SYSTEM PREPARATION AND USE (ECOFLEX) The Detergent Cartridges (47) are located below the Operator’s Seat (2). Fill the detergent cartridge with a maximum of 2.2 gallons (8.32 Liters) of detergent. SERVICE NOTE: Remove the detergent cartridge from the detergent box prior to fi lling to avoid spilling detergent on the machine. It is recommended that a separate cartridge be used for each detergent you plan to use.
  • Page 20 ENGLISH / A-19 DETERGENT SYSTEM PREPARATION AND USE (ECOFLEX) FIGURE 7 FORM NO. 56091064 - HARAM CAPTOR II - A-19...

  • Page 21: Sweeping

    A-20 / ENGLISH SWEEPING WARNING! Be sure you understand the operator controls and their functions. While on ramps or inclines, avoid sudden stops when loaded. Avoid abrupt sharp turns. Use low speed down hills. Follow the instructions in preparing the machine for use section of this manual. Start the engine following the instructions in the appropriate “Starting the …...
  • Page 22 ENGLISH / A-21 FIGURE 8 FORM NO. 56091064 - HARAM CAPTOR II - A-21...

  • Page 23: Scrubbing

    A-22 / ENGLISH SCRUBBING WARNING! Be sure you understand the operator controls and their functions. While on ramps or inclines, avoid sudden stops when loaded. Avoid abrupt sharp turns. Use low speed down hills. Follow the instructions in preparing the machine for use section of this manual. Start the engine following the instructions in the appropriate “Starting the …...
  • Page 24 ENGLISH / A-23 FIGURE 9 Q R S FORM NO. 56091064 - HARAM CAPTOR II - A-23...

  • Page 25: Shutting Down The Engine

    A-24 / ENGLISH AFTER USE Raise the scrub brushes and the brooms. Shake the dust control fi lter and empty the hopper. Drain and fl ush the recovery tank. Check that the drain hose cap is sealed. Flush the vacuum hose and squeegee by opening the recovery tank lid and running water down the pickup tube on the rear of the tank. SERVICE NOTE: The recovery tank can be tipped out to the side for cleaning after emptying.

  • Page 26: Maintenance Schedule

    ENGLISH / A-25 MAINTENANCE SCHEDULE Keep the machine in top condition by following the maintenance schedule closely. Maintenance intervals given are for average operating conditions. Machines used in severe environments may require service more often. MAINTENANCE ITEM PERFORM DAILY PERFORM WEEKLY Perform the “After Use”...
  • Page 27 A-26 / ENGLISH LUBRICATING THE MACHINE – FIGURE 11 Once a month, pump a small amount of grease into each grease fi tting on the machine until grease seeps out around the bearings. Grease fi tting locations (or apply grease to) (DE): •...

  • Page 28: Charging The Battery Pack

    ENGLISH / A-27 CHARGING THE BATTERY PACK The engine runs a generator which is the main source of electrical power. The battery pack (32) is used as a back-up. If the engine is not running, the machine can operate for a limited time using only the battery pack. Charge the battery pack whenever the Battery Low Indicator (C12) is displayed (signifying a low-voltage cutout state).

  • Page 29: Main Broom Maintenance

    A-28 / ENGLISH MAIN BROOM MAINTENANCE Since the Main Broom Motor always turns in the same direction, the bristles on the broom eventually become curved, reducing sweeping performance. Sweeping performance can be improved by removing the broom and turning it around (end-for-end). This procedure, known as “rotating”...
  • Page 30 ENGLISH / A-29 MAIN BROOM MAINTENANCE To Adjust the Main Broom Height... Drive the machine to an area with a level fl oor and set the parking brake. See Figure 14. Press the One-Touch™ Sweep Switch (Y) to lower the main broom. DO NOT move the machine. Lightly press the Drive Pedal (37) to start the main broom and let it run in place for 1 minute.

  • Page 31: Side Broom Maintenance

    A-30 / ENGLISH SIDE BROOM MAINTENANCE The side brooms move dirt and debris away from walls or curbs and into the path of the main broom. Adjust the side brooms so that the bristles are contacting the fl oor from the (FG) to (FH) area shown in Figure 14 when the broom is down and running. To adjust the Side Broom...

  • Page 32: Squeegee Maintenance

    ENGLISH / A-31 SQUEEGEE MAINTENANCE If the squeegee leaves narrow streaks or water, the blades may be dirty or damaged. Remove the squeegee, rinse it under warm water and inspect the blades. Reverse or replace the blades if they are cut, torn, wavy or worn. To Reverse or Replace the Rear Squeegee Wiping Blade...

  • Page 33: Hopper Dust Control Filter

    A-32 / ENGLISH HOPPER DUST CONTROL FILTER The hopper dust control fi lter must be cleaned regularly to maintain the effi ciency of the vacuum system. Follow the recommended fi lter service intervals for the longest fi lter life. CAUTION! Use only the approved Nilfi...

  • Page 34: Side Skirt Maintenance

    ENGLISH / A-33 SIDE SKIRT MAINTENANCE CAUTION! Turn the key switch off (O) and remove the key, before changing the brushes, and before opening any access panels. The side skirt’s function is to channel the waste water to the squeegee, helping contain the water within the machines cleaning path. During normal use the blades will wear in time.

  • Page 35: Troubleshooting

    A-34 / ENGLISH TROUBLESHOOTING If the possible causes listed below are not the source of trouble, it is a symptom of something more serious. Contact your Nilfi sk Service Center immediately for service. TRIPPING THE CIRCUIT BREAKERS The circuit breakers are located on the Circuit Breaker Panel in the operator’s compartment; they protect electrical circuits and motors from damage due to overload conditions.
  • Page 36 ENGLISH / A-35 GENERAL MACHINE TROUBLESHOOTING Before you start troubleshooting , check to make sure: • the emergency stop switch (B) on the operator control panel is disengaged (rotate clockwise). • the seat switch is closed. • the battery stop plate (AC) is in place (battery models). •...
  • Page 37 A-36 / ENGLISH Problem Possible Cause Remedy No FWD/REV wheel drive Parking brake set Release parking brake Emergency Stop activated Rotate Emergency Stop knob clockwise to reset. Tripped circuit breakers Reset any tripped circuit breakers Vacuum shuts off and display Plugged squeegee hose Clear debris shows “FULL”...

  • Page 38: Material Composition And Recyclability

    ENGLISH / A-37 TECHNICAL SPECIFICATIONS (as installed and tested on the unit) Model HARAM CAPTOR II Model No. 56511000 Protection Grade IPX4 Sound Pressure Level (ISO 11201) 82dB LpA, 3dB u(L Sound Power Level (ISO 3744) 103dB L Gross Vehicle Weight 4530 lbs.
  • Page 39 B-2 / 2- ..................3- ..............3- ................. 3- ..................5- – 4- ............. 7- – 6- ..............12- – 8- ..........13- .............. 13- ................14- ..............14- ..............14- ..................15- ................. 15- ................16- ............17- ................17- ..............
  • Page 40 / B-3 Nil sk .Nil sk Nil sk Nil sk Inc. _________________________________________ • Nil sk Nil sk • (38) • • FORM NO. 56091064 - HARAM CAPTOR II - B-3...
  • Page 41 B-4 / Nil sk • • • • • • • • • • • B-4 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 42 / B-5 Nil sk • • • • FORM NO. 56091064 - HARAM CAPTOR II - B-5...
  • Page 43 B-6 / (23) (23) .(23) (21) .(23) (21) B-6 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 44 / B-7 • .(33) ..• .(33) • • 3 - 2) 5 - 3 FORM NO. 56091064 - HARAM CAPTOR II - B-7...
  • Page 45 B-8 / .(2) : B-8 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 46 / B-9 (EcoFlex) FORM NO. 56091064 - HARAM CAPTOR II - B-9...
  • Page 47 B-10 / (IS56090054 One-Touch (IS56090038 (IS56090061 (EcoFlex) One-Touch Q R S B-10 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 48 / B-11 FORM NO. 56091064 - HARAM CAPTOR II - B-11...
  • Page 49 B-12 / Nil sk (a & 23b C23a C23b C23a C23b B-12 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 50 / B-13 (48) .(29) .(22) .(50) .(6 ) .(L) .(38) SAE 10W-30 SAE 30 °25) °77 SAE 10W-30 SAE 20 ( SAE 10W-30 SAE 10W FORM NO. 56091064 - HARAM CAPTOR II - B-13...
  • Page 51 B-14 / (10) .(22) (29) 6.89) 2.75) • • • • • • (P1) B-14 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 52 / B-15 Nil sk .(O) (AE) (AF) FORM NO. 56091064 - HARAM CAPTOR II - B-15...
  • Page 53 B-16 / 227) 54.4) 60 Gallons 55 Gallons B-16 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 54 / B-17 HARAM CAPTOR II « » (37) (37) 1900) “ ” 2500) “ ” 2700) “ ” « « « » « » « » HARAM CAPTOR II (37) FORM NO. 56091064 - HARAM CAPTOR II - B-17...
  • Page 55 B-18 / ECOFLEX 8.32) .(2) (47) (BC) (BC) (C12) (C12) (37) (C1) :EcoFlex (P1) – .« » (P1) – .« » « » – (P1) (X1) (R) OneTouch (P1) (X1) 0.25) .( 3.8 (C1) (R) OneTouch ) (P1) (X1) (C1) B-18 - FORM NO.
  • Page 56 / B-19 ECOFLEX FORM NO. 56091064 - HARAM CAPTOR II - B-19...
  • Page 57 B-20 / .« » (37) .(38) (II) (Y) One-Touch (FF) (CC) .(37) (GG) (GG) (FF) (FF) (EE) (17) (FF) (EE) .(Y ) One-Touch 228.6) (EE) (HH) .(HH) (JJ) .(38) (21) (23) (KK) (23) (21) (II) B-20 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 58 / B-21 FORM NO. 56091064 - HARAM CAPTOR II - B-21...
  • Page 59 B-22 / .« » (37) .(38) .(R) One-Touch (R ) One-Touch .(37) (EcoFlex) .( ) One- (EcoFlex .(R) Touch 7.62-5.08) (39 8) (AE) (52) .(52) (C22) (R) One-Touch « » B-22 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 60 / B-23 Q R S FORM NO. 56091064 - HARAM CAPTOR II - B-23...
  • Page 61 B-24 / (25) .(38) (49) .(34) (35) ) MAX ( ) MIN 10W30 B-24 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 62 / B-25 « » (51) 1000 20 - 15 EcoFlex)) 2000 1900 1500 FORM NO. 56091064 - HARAM CAPTOR II - B-25...
  • Page 63 B-26 / – :(DE) ( • .Chevron Open Gear Lube 250 NC (Nil sk PN 56510412) – • :(DF) • • • • B-26 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 64 / B-27 (32) ) (C12) .(35) .(DH) (DG) .(DH) FORM NO. 56091064 - HARAM CAPTOR II - B-27...
  • Page 65 B-28 / 20 - 15 « » 6.35) 1/2 - 2 9.5) 3/4-3 .(36) .(EF) .(36) (EG) (EH) ( 6.35) .(EJ) (EF) .(36) B-28 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 66 / B-29 (Y) One-Touch « » (37) 7.62) 5.08) (C) LCD (Y1) (AA) .(C9) (C8) (BB) .( 7.62-5.08) Nil sk FORM NO. 56091064 - HARAM CAPTOR II - B-29...
  • Page 67 B-30 / (FH) (FG) (Y ) One-Touch (C) LCD (AA) (BB) 7.62) B-30 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 68 / B-31 (GA) .(GB) (GC) (44) (45) (GD) .(GF) (GE) (46) FORM NO. 56091064 - HARAM CAPTOR II - B-31...
  • Page 69 B-32 / Nil sk (16) (HA) (HB) .(HC) (17) (17) « » « » « » (HD) B-32 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 70 / B-33 (JD) (JA) (40) (JD) (JC) .(JB) (JG) (JA) (40) (JF) (JE) (JG) FORM NO. 56091064 - HARAM CAPTOR II - B-33...
  • Page 71 B-34 / Nil sk 25 / CB1) VACC1 30 / CB2) VACC2 25 / CB3) VACC3 5 / CB4) 15 / CB5) 20 / CB6) VACC6 25 / CB7) 20 / CB9) 25 / CB10) 15 / CB12) ( ) ACC Nil sk 25 / CB8) Nil sk...
  • Page 72 / B-35 • • • • Nil sk Nil sk .EcoFlex (CB4) FORM NO. 56091064 - HARAM CAPTOR II - B-35...
  • Page 73 B-36 / (EcoFlex) B-36 - FORM NO. 56091064 - HARAM CAPTOR II...
  • Page 74 / B-37 HARAM CAPTOR 56511000 IPX4 (ISO 11201) (ISO 3744) 2054) 4530 1619) 3570 0.33 (ISO 5349-1) 0.03 (ISO 5349-1) 0.03 (ISO 2631-1) 227) 227) 0.524 / 0.517 / 0.862 / (° 12) 21 (° 17.6 0.5% 53.8% 1.1% 0.7% 1.5% –...
  • Page 80 Nilfi sk A/S Kornmarksvej 1 · DK-2605 Brøndby · Denmark Tel.: +45 43 23 81 00 · Fax: +45 43 43 77 00 mail.com@nilfi sk.com www.nilfi sk.com...

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