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SamplexPower Evolution EVO-RC Owner's Manual

Remote control for inverter/ charger, 120/230 vac

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Remote Control for
Evolution
Series
TM
Inverter/ Charger
Model: EVO-RC
For use with:
(i) 120 VAC Model Nos. EVO-2212 /
EVO-3012 / EVO-2224 / EVO-4024
(ii) 230 VAC Model Nos. EVO-2212E /
EVO-3012E / EVO-2224E / EVO-4024E
Owner's
Please read this
manual BEFORE
Manual
operating.
Firmware:
Rev 029

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Summary of Contents for SamplexPower Evolution EVO-RC

  • Page 1 Remote Control for Owner's Please read this manual BEFORE Manual Evolution Series operating. Inverter/ Charger Model: EVO-RC For use with: (i) 120 VAC Model Nos. EVO-2212 / EVO-3012 / EVO-2224 / EVO-4024 (ii) 230 VAC Model Nos. EVO-2212E / Firmware: EVO-3012E / EVO-2224E / EVO-4024E Rev 029...
  • Page 2 SECTION 1 | Introduction and Layout The following safety symbols will be used in this manual to highlight safety and information: CAUTION! Indicates possibility of damage to the equipment in case of non-compliance. INFO Indicates useful supplemental information. 1.0 INTRODUCTION AND LAYOUT The EVO-RC Remote Control allows you to monitor and customize the operating parameters of Samlex Evolution™...
  • Page 3 SECTION 1 | Introduction and Layout 1.1 LAYOUT AND DIMENSIONS 1.2 CONNECTING CABLE Connecting cable shown in Fig 1.2(a) has been provided to connect the EVO-RC Remote Control to the EVO Inverter/ Charger Models (i) 120 VAC Model Nos. EVO- 2212 / EVO-3012 / EVO-2224 / EVO-4024 and (ii) 230 VAC Model Nos.
  • Page 4 SECTION 2 | Installation 2.1 INSTALLATION GUIDELINES The remote control is provided with 10M/33ft, Connecting Cable (See Section 1.2). Check the proposed routing distance of the wire and use longer wire, if necessary. • Flush mounting of the Remote requires appropriate cut-out in the wall/panel (Dotted line in Fig 2.1) For this, a paper template has been provided with the unit.
  • Page 5 SECTION 2 | Installation 14. Take the other end of remote cable and plug it into the RJ-45 Jack at the back of the EVO-RC (Fig. 2.3). 15. Check the remote display to ensure the Power-up self test initiates. 16. If the self test is successful, secure the EVO-RC to the wall using the four screws (Fig 2.2) Flush mounting the EVO-RC on the wall with 4pcs, Φ3mm self-tapping, flat head screws (supplied with the unit).
  • Page 6 SECTION 3 | Operation 3.1 NAVIGATING THE REMOTE The EVO-RC provides menu items and adjustable settings to configure your EVO Inverter/Charger to your specific ™ parameters. Please refer to the layout at Fig 1.1. • LCD Display (1) – The 2-line (16 characters each) LCD display with programmable backlight level shows status and information for the EVO Inverter/Charger.
  • Page 7 SECTION 3 | Operation 3.2.1 Power ON - AC INPUT IS NOT PRESENT The sequence given below in Fig 3.1(a) is applicable when there is no AC input and the unit is switched ON. Press On/Off Key and hold for 2 second to turn the EVO Inverter/Charger ON.
  • Page 8 SECTION 3 | Operation 3.3 DATE AND TIME SETUP Set date and time as per procedure given at Section 4.10: “Group 6 Parameter Setup: Time Setting”. 3.4 STANDBY MODE When the EVO™ is in Standby Mode, inverting or charging / AC pass through will be suspended. INFO Standby Mode may be used to temporary halt normal operation of the Inverter/Charger without switching OFF the unit completely.
  • Page 9 SECTION 3 | Operation S T A N D B Y B A T T E R Y 1 2 . 0 0 0 i. On the EVO-RC: The LCD will show the 1 screen of the 7 Standby Mode Screens (See Screens 1 to 7 of screens shown under Group 1, Standby Mode in Fig 3.2) and Status LED (3, Fig 1.1) will blink once every 5 sec ii.
  • Page 10 SECTION 3 | Operation Table 3.1 Operating Modes and Associated Menu Maps/ LCD Display Screens Section and Fig No. of Operating Mode Description Associated Menu Map Standby Mode: No output, No AC bypass, No Charging Section 3.6.2 STANDBY MODE Fig 3.2 Unit is operating as an inverter Section 3.6.2 INVERTING MODE...
  • Page 11 SECTION 3 | Operation CC for Constant Current Stage • CV for Constant Voltage 2 Stage in 3-Stage / 2-Stage Charging Profiles • E-CVA for Constant Voltage Absorption Stage in 4-Stage Adaptive Charging Profile for Equalization • E-CVE for Constant Voltage Equalization Stage in 4-Stage Adaptive Charging Profile for Equalization •...
  • Page 12 SECTION 3 | Operation NOTE: See Table 7.1 for fault messages Fault Message Fault Fault GROUP 1: GROUP 2: GROUP 3: GROUP 4: DISPLAY STANDBY MODE INVERTING MODE CHARGING MODE POWER SAVING MODE SCREEN NO. S T A N D B Y I N V E R T I N G C H A R G I N G 0 - C C...
  • Page 13 SECTION 3 | Operation NOTES FOR FIG 3.2: 1. • The 3-digit No. XXX in “RC-XXX” indicates the Firmware Revision No. for the Remote Control EVO-RC • The 4-digit No. XX.X in EVO-VX.XX denotes the Firmware Revision No. for the EVO™ Inverter/Charger •...
  • Page 14 SECTION 3 | Operation C H A R G I N G 0 . C C C H A R G I N G O N L I N E P O W E R S A V I N G P W R S A V E O N L I N E...
  • Page 15 SECTION 3 | Operation DISPLAY SCREENS IN DISPLAY SCREEN DISPLAY DISPLAY CHARGER ONLY MODE SCREEN NO. SCREEN NO. (NO AC INPUT) C H A R G I N G 0 - C C 1 2 0 . 0 0 S T A N D B Y B A T T E R Y 1 2 .
  • Page 16 SECTION 3 | Operation 3.9 MENU MAP FOR “CHARGER STOP BY BMS” DISPLAY SCREEN DISPLAY SCREEN NO. MODE SCREENS C H G R S T O P B M S 1 2 0 . 0 0 ò ñ DOWN INFO C H G R S T O P B M S...
  • Page 17 SECTION 3 | Operation 3.10 MENU MAP FOR “INVERTER STOP BY BMS” DISPLAY SCREENS IN DISPLAY CHARGER ONLY MODE MODE SCREENS SCREEN NO. (NO AC INPUT) I N V S T O P B M S B A T T E R Y 1 2 .
  • Page 18 SECTION 4 | Parameter Setup 4.1 PARAMETER SETUP MENU MAPS 4.1.1 General Information Up to 63 operating parameters (Figs 4.1 and 4.2) can be programmed to suit the desired operating conditions. The 63 programming parameters have been arranged under 7 "PARAMETER GROUPS" (Displayed under heading"SELECT GROUP") as shown in Parameter Setup Menu Map for "PARAMETER GROUPS"...
  • Page 19 SECTION 4 | Parameter Setup PARAMETER GROUP NO.1 PARAMETER GROUP NO.2 PARAMETER GROUP NO.3 PARAMETER GROUP NO.4 UP KEY UP KEY UP KEY UP KEY PARAMETER ð ð ð ð S E L E C T G R O U P S E L E C T G R O U P S E L E C T...
  • Page 20 SECTION 4 | Parameter Setup PARAMETER GROUP NO.5 PARAMETER GROUP NO.6 PARAMETER GROUP NO.7 PARAMETER GROUP NO.8 UP KEY UP KEY UP KEY PARAMETER ð ð ð S E L E C T G R O U P S E L E C T G R O U P S E L E C T G R O U P...
  • Page 21 SECTION 4 | Parameter Setup 4.1.2 Navigating Through Parameter Setup Menu Maps at Figs 4.1 & 4.2 a) Values or parameters shown are the default values for the 12V versions i.e. EVO-2212/3012. b) For details of programmable ranges and default values of each of the parameters, please refer to Tables and names of PARAMETER GROUP NOS.
  • Page 22 SECTION 4 | Parameter Setup 4.2.1.1 Example for Setting Parameter "BULK CURRENT" Referring to Parameter Setup Menu Maps at Figs 4.1/ 4.2, it is seen that parameter "BULK CURRENT" appears under PARAMETER GROUP NO.1 named "CHARGE CURVE" & PARAMETER SETUP SCREENS NO.1 for parameter "BULK CURRENT".
  • Page 23 SECTION 4 | Parameter Setup 4.2.2 Changing/ Entering Parameter Values Each parameter has a programmable range of values specific to the model number of the EVO™. Please refer to Tables 4.1 and 4.4 to 4.8 and Sections 4.10 and 4.11 for details. During parameter programming, the displayed numerical value of the parameter consists of multiple digits that are necessary to display the highest numerical value within the programmable range.
  • Page 24 SECTION 4 | Parameter Setup When the required parameter screen is reached and is displayed and Enter Key is pressed to modify the parameter value, the system will request a 4-digit Password. The Password is 8052. Once you Enter the Password correctly, you don’t need to enter the Password again until until any key is not pressed for over 60 seconds.
  • Page 25 SECTION 4 | Parameter Setup The 1 screen of parameter “BULK CURRENT” setting appears as shown on the left. For B U L K C U R R E N T 0 4 0 EVO-2212/3012/4024, the upper limit of the programming range of parameter “BULK CURRENT”...
  • Page 26 SECTION 4 | Parameter Setup 4.4 PROGRAMMING INFORMATION FOR PARAMETER GROUP NO.1 – CHARGE CURVE 4.4.1 Programming Ranges & Default Values of Parameters Under Parameter Group No.1 - Charge Curve Table 4.1 below gives details of programming ranges and default values of parameters under Parameter Group No.1 - "CHARGE CURVE".
  • Page 27 SECTION 4 | Parameter Setup "MODE" 0 = Normal……Grid/Gen priority 0 = Normal (Also called Off-Line Mode) 1 = On-Line……Inverter priority (Also called On-Line Mode) 2 = Charger Only…Charging & AC bypass only, no inverting "ONLINE OPTION" 0 = Option 1 (Available only when parameter 0 = Option 1 1 = Option 2...
  • Page 28 SECTION 4 | Parameter Setup INFO 1. Automatic Reduction of "BULK CURRENT" Setting when Operating in Higher Ambient Temperature In order to protect against over temperature shut down when operating in higher ambient temperatures, the set value of "BULK CURRENT" is automatically reduced as follows based on temperature sensed at the Power Transformer and at the Heat Sink for the Power Mosfets: Power Transformer Temperature >...
  • Page 29 SECTION 4 | Parameter Setup 4.4.2.3.1 Programming Steps for Parameter "EQUALIZE VOLTAGE" Enter Key Enter Key Up Key x 2 times Enter Key ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P B U L K C U R R E N T...
  • Page 30 SECTION 4 | Parameter Setup 4.4.2.5.1 Programming Steps for Parameter "COMPENSATE" Enter Key Enter Key Up Key x 4 times Enter Key ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P B U L K C U R R E N T C O M P E N S A T E...
  • Page 31 SECTION 4 | Parameter Setup 4.4.2.8.1 Programming Steps for Parameter "LOW VOLT ALARM" Enter Key Enter Key Up Key x 7 times Enter Key ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P B U L K C U R R E N T...
  • Page 32 SECTION 4 | Parameter Setup b1) The unit will automatically switch to “Charging Mode” only under the following conditions: i. If qualified AC input is available that is within the limits of voltage (Sections 4.6 and 4.7) and frequency (Sections 4.5.2.4 and 4.5.2.6) ii.
  • Page 33 SECTION 4 | Parameter Setup 4.4.2.11.2 Value of "LV CUT OFF TIME": 0 sec 4.4.2.11.2.1 When the value of parameter "LV CUT OFF TIME" is set at 0 sec, activation and resetting of Battery low voltage!" fault condition (Section 7, Srl.1 of Table 7.1) will be as described in Section 4.4.2.9.2. 4.4.2.11.3 Programming Steps for Parameter "LV CUT OFF TIME"...
  • Page 34 SECTION 4 | Parameter Setup TABLE 4.2 CHARGING PROFILE FOR 4-STAGE ADAPTIVE CHARGING FOR EQUALIZATION Options under Programming Charging Stages Battery Type Parameter “EQUALIZE–4 STAGES” 1. Stage 1 – Bulk Stage (See Section 5.8.2 of the EVO Owner’s − Lead Acid: Flooded only EQUALIZE –...
  • Page 35 SECTION 4 | Parameter Setup 4.4.2.12.1 Programming Steps for Parameter “EQUALIZE-4STAGES” Enter Key Enter Key Up Key x 11 times Enter Key ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P B U L K C U R R E N T E Q U A L I Z E - 4 S T A G E S...
  • Page 36 SECTION 4 | Parameter Setup through to the AC Output and at the same time, the Internal AC Charger will start charging the battery. If an external Solar Charge Controller is also connected to the External Charging Terminals (3, 4 in Fig 2.1 of the EVO Owner's Manual), the internal AC Charger will limit the charging current as follows: Value of charging current produced by EVO...
  • Page 37 SECTION 4 | Parameter Setup If attempt is made to exit Standby Mode by momentarily pressing the On/Off Key, the following message will be seen for some time and the screen will revert back to Standby Mode Screen C H A R G E R O N L Y I N V E R T E R O F F For various display screens under this mode, refer to Figs 3.4(a) &...
  • Page 38 SECTION 4 | Parameter Setup For Parameter “CHARGING PROFILE” (Section 4.4.2.21) set for 2 Stage Charging Profile as per “Option “4 = 2 Stage Type 2” The Transfer Relay will be de-energized to exit Charging Mode and revert to Inverting Mode •...
  • Page 39 SECTION 4 | Parameter Setup • Automatic Starting and Stopping of Generator: Switching ON (energizing) the Status Relay to initiate Generator starting • On-Line Mode: Switching ON of the Transfer Relay to transfer from “Inverting” Mode to “Charging” Mode 4.4.2.16.1 Programming Steps for Parameter “GS DETECT TIME” Enter Key Enter Key Up Key x 15 times...
  • Page 40 SECTION 4 | Parameter Setup INFO When using Charging Profile options (i) “1=3Stage Type 1” or (ii) “3=2Stage Type1, a nearly fully charged battery may be overcharged / boil if the programmed duration of “ABSORP TIME” is excessively long. Care should be taken to determine the time the battery is required to remain in Absorption Stage (“ABSORP TIME”) based on the application and then, set programming parameter “ABSORP TIME”...
  • Page 41 SECTION 4 | Parameter Setup 3-Stage Adaptive Charging Profile option “0 = 3 Stage Adaptive (Shown as “0=3 Stg Adaptive” in the programming screen)” is the default charging profile applicable for Lead Acid Batteries Details of the 6 programmable charging profiles under programming parameter “CHARGING PROFILE” are given in TABLE 4.3 below.
  • Page 42 SECTION 4 | Parameter Setup TABLE 4.3 CHARGING PROFILE OPTIONS FOR 3 AND 2-STAGE CHARGING Options under Programming Parameter Charging Stages Battery Type “CHARGING PROFILE” 0 = 3 Stage Adaptive 1. Stage 1 – Bulk Stage (See Section 5.7.1.1 of the EVO Owner's Manual for details): −...
  • Page 43 SECTION 4 | Parameter Setup 2=3Stage Type2 1. Stage 1 – Bulk Stage (See Section 5.7.1.1 of the EVO Owner's Manual for details): − Lead Acid: Flooded • Charge at constant current = the programmed value of parameter “BULK and Sealed – AGM/ CURRENT”...
  • Page 44 SECTION 4 | Parameter Setup 4=2Stage Type2 1. Stage 1 – Bulk Stage (See Section 5.7.1.1 of the EVO Owner's Manual for details): − Lithium (See Section • Charge at constant current = the programmed value of parameter “BULK 5.11 of the EVO CURRENT”...
  • Page 45 SECTION 4 | Parameter Setup a) Option 1 - “0=Lead Acid” (Default setting): With this default setting, the RJ-45 Jack will be set to accept input from the Battery Temperature Sensor EVO-BCTS [Fig 2.5(a) in the EVO Owner’s Manual] when Lead Acid or Nickel-Zinc (Ni-Zn) batteries are being used.
  • Page 46 SECTION 4 | Parameter Setup Batt Temp Internal to DSP Schematic of EVO 5.1K 1 2 3 4 5 6 7 8 Pinout of RJ-45 Jack marked "Battery Temp. Sensor" on the Front Panel of EVO Inverter/Charger (6, Fig 2.1 in the EVO Owner’s Manual) When the Drain-Source terminals of the BMS close, Pins 1/2/3/4 and 5/6/7/8 of RJ-45 Jack will be shorted.
  • Page 47 SECTION 4 | Parameter Setup NOTE: Parameter “CHARGING PROFILE” has been set at default option "0=3 Stage Adaptive" for Lead Acid Bat- teries. This parameter will be required to be programmed to select the desired charging profile for the Lithium Ion Battery from the following options: •...
  • Page 48 SECTION 4 | Parameter Setup 4.4.2.23.3 Operating Sequence 1) AC input power is available – EVO operates in “Charging Mode” 2) AC input power fails: EVO transfers from “Charging Mode” to “Inverting Mode” 3) The battery continues to get discharged. When battery voltage (i) drops to value equal to / lower than the “BATT LOW VOLTAGE”...
  • Page 49 SECTION 4 | Parameter Setup 4.4.2.23.4 Programming Steps for Parameter "SAFE CHARGING" Enter Key Enter Key Up Key x 22 times Enter Key ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P B U L K C U R R E N T...
  • Page 50 SECTION 4 | Parameter Setup TABLE 4.4 Programming Information for Parameter Group No.2 - INPUT SETTING Parameter Programming Range/Options Default Value Setup Screen EVO- EVO- EVO- EVO- EVO- EVO- EVO- EVO- No. for Parameter 2212 / 3012 / 2224 / 4024 / 2212 / 3012 /...
  • Page 51 SECTION 4 | Parameter Setup EVO™ Series has a very powerful battery charger that will require a proportionate higher AC input current from the AC input source. The Input Branch Circuit will also be required to provide current to the AC loads. The desired maximum value of input current from the AC input terminals marked "GRID"...
  • Page 52 SECTION 4 | Parameter Setup 4.5.2.4.1 Programming Steps for Parameter "HIGH CUT OFF" Enter Key Up Key Enter Key Up Key x 3 times Enter Key ð ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P S E L E C T...
  • Page 53 SECTION 4 | Parameter Setup Parameter “SYNC GRID” is used to program the desired sensitivity of frequency and phase synchronization of the Inverter Section with the AC input voltage fed at the AC Input Terminals marked “GRID” (4,5,6 in Fig 2.3). 2 programming options are available for this parameter: (i) Option “0= Fine”...
  • Page 54 SECTION 4 | Parameter Setup 4.5.2.9 SYNC GEN (Table 4.4, Parameter Setup Screen No.9) In EVO™, the frequency and phase of the Inverter Section are always kept synchronized with the AC input source connected to terminals marked “GEN” (7,8,9 in Fig 2.3). This facilitates faster and safer transfer of power between the Inverter Section and the AC input source.
  • Page 55 SECTION 4 | Parameter Setup 4.5.2.9.1 Programming Steps for Parameter "SYNC GEN" Enter Key Up Key Enter Key Up Key x 8 times Enter Key ð ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P S E L E C T...
  • Page 56 SECTION 4 | Parameter Setup When the EVO™ is in “Battery low voltage!” condition (Section 7, Table 7.1, Srl.1) or in “Battery ultra low voltage!” condition (Section 7, Table 7.1, Srl.2) and if AC input is made available before expiry of time set by parameter “LV CUT OFF TIME”...
  • Page 57 SECTION 4 | Parameter Setup 4.6.2 Description of Parameters Under Group 3 – INPUT LOW LIMIT INFO The values shown under various screens are the Default Values for EVO-2212 4.6.2.1 RESET VOLTAGE (Table 4.5, Parameter Setup Screen No.1) This is the reset voltage at which the unit will revert to "Charging Mode" after it has switched over to "Inverting Mode" due to input voltage falling to "CUT-OFF VOLT 1 (Section 4.6.2.2), or CUT-OFF VOLT 2 (Section 4.6.2.4), or CUT-OFF VOLT3"(Section 4.6.2.6).
  • Page 58 SECTION 4 | Parameter Setup 4.6.2.5 DETECT TIME 2 (Table 4.5, Parameter Setup Screen No.5) This is the time limit in cycles up to which low AC input voltage "CUT-OFF VOLT 2"(Section 4.6.2.4) is allowed. 4.6.2.5.1 Programming Steps for Parameter "DETECT TIME 2" Enter Key Up Key x 2 times Enter Key...
  • Page 59 SECTION 4 | Parameter Setup TABLE 4.6 GROUP 4 PARAMETER SET UP: INPUT HIGH LIMIT Parameter Programming Range Default Value Setup Screen No. for EVO- EVO- EVO- EVO- EVO- EVO- EVO- EVO- Parameter 2212 / 3012 / 2224 / 4024 / 2212 / 3012 / 2224 /...
  • Page 60 SECTION 4 | Parameter Setup 4.7.2.3.1 Programming Steps for Parameter "DETECT TIME 1" Enter Key Up Key x 3 times Enter Key Up Key x 2 times Enter Key ð ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P S E L E C T...
  • Page 61 SECTION 4 | Parameter Setup 4.8 GROUP 5 PARAMETER SET UP: OTHER FUNCTIONS 4.8.1 Programming Ranges and Default/ Factory Preset Values of Parameters Under Group 5 – OTHER FUNCTION Table 4.7 gives details of programming ranges and default values of parameters under Parameter Group 5 - OTHER FUNCTION.
  • Page 62 SECTION 4 | Parameter Setup 4.8.2 Description of Parameters Under Group 5 – OTHER FUNCTION INFO The values shown under various screens are the Default Values for EVO-2212/2212E 4.8.2.1 POWER SAVING (Table 4.7, Parameter Setup Screen No.1) INFO For more information on use and application of Power Save Functions, please refer to Sections 4.8.3 & 4.8.4 in the attached "EVO Owner's Manual."...
  • Page 63 SECTION 4 | Parameter Setup On/Off Logic Diagram is shown in Fig 4.4 below: Option “0 = Button” External 12VDC signal is fed through Push Button Type of Switch. (Default) • Momentary contact of Push Button > 2 sec will switch EVO Inverter Charger ON 12VDC input After power ON, After power ON,...
  • Page 64 SECTION 4 | Parameter Setup 4.8.2.4.1 Programming Steps for Parameter "REMOTE SWITCH" Enter Key Up Key x 4 times Enter Key Up Key x 3 times Enter Key ð ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P S E L E C T...
  • Page 65 SECTION 4 | Parameter Setup output terminals of the Generator are wired to the Generator Input Terminals on the EVO™ (7, 8, 9 in Fig 2.3 in the Owner’s Manual). For installation details, please refer to Section 3.17 / Fig 3.14 and Section 3.18 / Fig 3.15A & B in the EVO Owner’s Manual.
  • Page 66 SECTION 4 | Parameter Setup The Status Relay will be de-energized to stop the Generator as soon as the battery bank is charged to • the voltage threshold set by parameter “FLOATING VOLTAGE” (Section 4.4.2.4) For Parameter “CHARGING PROFILE” (Section 4.4.2.21) set for 2 Stage Charging Profile as per “Option “3 = 2 Stage Type 1”...
  • Page 67 SECTION 4 | Parameter Setup 4.8.2.5.2.3 Option 4= Generator 2 This option will start the Generator at “LOW VOLT ALARM” (Section 4.4.2.8) and stop the Generator after the desired programmed value of run time of the Generator = “GEN ON TIME” (Section 4.4.2.17) counted from the time the Status Relay is switched ON (energized).
  • Page 68 SECTION 4 | Parameter Setup 4.8.2.8 DISCHARGE BEEP (Table 4.7, Parameter Setup Screen No.8) When EVO™ Inverter/Charger is operating in "Inverting Mode", the batteries will be discharging. An audio alarm buzzer has been provided inside the EVO™ Inverter/Charger that will provide pulsing beep once every 3 sec to signal discharging of batteries under "Inverting Mode"...
  • Page 69 SECTION 4 | Parameter Setup 4.8.2.11 PARAMETER SAVE (Table 4.7, Parameter Setup Screen No.11) Save all parameters to SD Card. (See Details at Section 5.4) 4.8.2.11.1 Programming Steps for Parameter "PARAMETER SAVE" Enter Key Up Key x 4 times Enter Key Up Key x 10 times Enter Key ð...
  • Page 70 SECTION 4 | Parameter Setup TABLE 4.8 GROUP 6 PARAMETER SET UP: RC SETTING Parameter Programming Range/Options Default Option Setup Screen No. for EVO- EVO- EVO- EVO- EVO- EVO- EVO- EVO- Parameter 2212 / 3012 / 2224 / 4024 / 2212 / 3012 / 2224 /...
  • Page 71 SECTION 4 | Parameter Setup 4.9.2.2.1 Programming Steps for Parameter "IDLE LCD LIGHT" Enter Key Up Key x 4 times Enter Key Up Key x 1 time Enter Key ð ð ð ð ð ð A N Y O P E R A T I N G S E L E C T G R O U P S E L E C T...
  • Page 72 SECTION 4 | Parameter Setup Once SD Card is being used, it should be removed/ejected only after the operation of the Card has been stopped as shown below and message "Please remove SD Card" appears. If the SD card is not removed within 30 sec, it will reset. After the card is removed, it reverts to the original operating screen.
  • Page 73 SECTION 5 | SD Card 5.2 DATA LOGGING 5.2.1 General Information Data Logging uses external SD Card (See Section 5.1 above) to record the values of various Operating Parameters / Events/Errors with Date and Time stamp controlled by an internal Real Time Clock (RTC). It is, therefore, necessary that before starting data logging, the current Date and Time should be set (if not set already) by using parameter “TIME SETTING”...
  • Page 74 SECTION 5 | SD Card 5.2.3 Operating Screens when SD Card is Inserted for Data Logging Data logging will be carried out automatically as soon as the SD Card is inserted in the SD Card Slot of EVO-RC-PLUS. [Provided parameter “DATALOG TIME” (Section 4.8.2.10) has NOT been set to “0 = Disable”)]. Operating screens are shown below: F i l e c r e a t i n g .
  • Page 75 SECTION 5 | SD Card TABLE 5.1 Example of Data Log Folder in SD Card's Root Directory 5.3.2 Table 5.2 shows an example of the contents of one of the ".txt" files opened with a general purpose Text Reader, e.g. Microsoft Notepad. The 1st Row shows the Model No. (EVO-4024 in this example).The 2nd Row shows Data Logging Fields separated by semicolon i.e.
  • Page 76 SECTION 5 | SD Card TABLE 5.2 Example of Data Log Text File "0716007.txt" for Model No. EVO-4024 as seen through Text Editor "Notepad" 5.3.2.1 Follow procedure given below to open Data Log Files in Microsoft Excel (Version used is 2016): •...
  • Page 77 SECTION 5 | SD Card Fig 5.2 Screen Showing ".txt" Files downloaded from SD Card into Computer Directory • Click "Open" Button (Bottom right corner of Fig 5.4). "Text Import Wizard – Step 1 of 3" will be shown (Fig 5.3). Choose "Delimited"File Type". •...
  • Page 78 SECTION 5 | SD Card • Text Import Wizard – Step 2 will appear (See Fig 5.4). Choose "Semicolon" and click 'Finish' button. Fig 5.4 Screen showing Step 2 of 3 of "Text Import Wizard" in Excel • Data as in Fig 5.5 will be displayed on your Worksheet, with the Log Data stored in Columns and Rows. NOTE: Example of data shown in Fig 5.5 is for 120VAC Model No.
  • Page 79 SECTION 5 | SD Card 5.4 SAVING / UPLOADING PROGRAMMED PARAMETERS 5.4.1 Saving Programmed Parameters All the programmed parameters can be saved on an SD Card (FAT 16 / FAT 32 Format, up to 32 GB capacity). The parameters will be saved in File named “xxxx_yyy.cfg”, where the first group of 4 digits xxxx is the Model No. e.g. 2212 or, 2224 or, 3012 or, 4024 and the second group of 3 digits YYY is the Revision No.
  • Page 80 SECTION 6 | Monitoring of Operation Using LED and Buzzer Table 6.1 LED & BUZZER INDICATIONS FOR OPERATION MONITORING Status Green LED "Status" Red LED "Fault" Buzzer (See Note 1) Seen during Power-On Sequence Blink 3 times & then turn off OFF Refer to Section 3.2.1 Seen during Power-Off Sequence Refer to Section 3.2.2...
  • Page 81 SECTION 7 | Fault Messages and Troubleshooting Guide CAUTION! The cause of the fault should be removed before the unit is restarted. TABLE 7.1 FAULT MESSAGES AND TROUBLESHOOTING GUIDE NOTES: 1. Please see Table 6.1 for LED indications in EVO-RC and buzzer indications in EVO™ Inverter/Charger 2.
  • Page 82 SECTION 7 | Fault Messages and Troubleshooting Guide Srl. Fault Message Symptoms and Troubleshooting • EVO™ is in FAULT MODE because the battery voltage has dropped momentarily for 1 ms to (i) 9V or below for EVO-2212/3012/2212E/3012E or, (ii) 18V or below for EVO- 2224/4024/2224E/4024E.
  • Page 83 SECTION 7 | Fault Messages and Troubleshooting Guide Srl. Fault Message Symptoms and Troubleshooting EVO™ Inverter/Charger is in FAULT MODE because the battery voltage has risen to the set upper threshold of “BATT OVER VOLTAGE” (Section 4.4.2.6) (a) AC input is not available and EVO™ Inverter/Charger is operating in Inverting Mode: •...
  • Page 84 SECTION 7 | Fault Messages and Troubleshooting Guide Srl. Fault Message Symptoms and Troubleshooting EVO™ Inverter/Charger is in FAULT MODE because of overload conditions in Inverting Mode: • There will be no AC output because the Inverter Section will be switched OFF. The Green LED O u t p u t marked “Status”...
  • Page 85 SECTION 7 | Fault Messages and Troubleshooting Guide Srl. Fault Message Symptoms and Troubleshooting EVO™ Inverter/Charger is in FAULT MODE because the internal heat sink in the EVO™ Inverter/Charger has overheated to 70°C • The Green LED marked “Status” will be switched OFF and the Red LED marked “Fault” will be steady ON.
  • Page 86 SECTION 8 | Specifications 8.1 SPECIFICATIONS MODEL NO. EVO-RC COMPATIBLE MODEL NUMBERS EVO-2212, EVO-3012, EVO-2224, EVO-4024 INVERTER/CHARGERS EVO-2212E, EVO-3012E, EVO-2224E, EVO- 4024E DISPLAY LCD DISPLAY 2 Rows, 16 Character each, Alpha-Numeric LCD Display LED INDICATORS Green (Status); Red (Fault / Alarm) INPUT / OUTPUT CABLE SET RJ-45 Data Cable (Straight Wired);...