Alliance Laundry Systems Cissell CTS97AWN Service Manual
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Alliance Laundry Systems Cissell CTS97AWN Service Manual

Alliance Laundry Systems Cissell CTS97AWN Service Manual

Home stacked washer/dryers
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Stacked
Washer/Dryers
Refer to Page 3 for Model Numbers
SWD443C
Part No. 802108R1
www.comlaundry.com
May 2005

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Summary of Contents for Alliance Laundry Systems Cissell CTS97AWN

  • Page 1 Home Stacked Washer/Dryers Refer to Page 3 for Model Numbers SWD443C Part No. 802108R1 www.comlaundry.com May 2005...

  • Page 3: Table Of Contents

    All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 4 Section 6 – Adjustments 81. Cabinet Leveling Legs .........105 82. Washer Loading Door ........106 83. Washer Motor Belt Tension ......107 84. Washer Door Catch ........108 85. Shipping Braces ...........109 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 5: Model Identification

    Model Identification Information in this manual is applicable to these stacked washer/dryers. CTS97AWN CTS97AWN1500 CTS99AWN 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 6 Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 7: Section 1 - Safety Information

    • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the machine is properly grounded and to reduce the risk of fire, electric shock, serious injury, or death. W284 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 8: Locating An Authorized Servicer

    Locating an Authorized Servicer Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.

  • Page 9: Section 2 - Introduction

    When calling or writing about your product, be sure to mention model and serial numbers. Model and serial Nameplate numbers are located on nameplate(s) as shown. SWD1134P 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 10: How Your Stacked Washer/Dryer Works

    Pressure Switch (Located inside control cabinet) Control Mixing (Located inside Valve control cabinet) Inner Basket Outer Inverter Control (Mounted to base of washer) SWD1677S Electric Drain Pump Motor © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 11 4 short 500 RPM spins. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 12 Section 2 Introduction Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 13: Section 3 - Troubleshooting

    Windings White Gray 5 4 3 2 1 Tach. Circuit Resistance Values: Windings: Tachometer Circuit: Terminals 1–2, 2–3, 1-3 Terminals 4–5 Approx. 4.5 ohms Approx. 115 ohms 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 14: Troubleshooting Knocking Noise

    The knocking sound is made when the flat spot hits the pulley. The knocking may occur during a pulse spin and fade after reaching a higher RPM. To correct this condition, replace the belt. Refer to Paragraph 42. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 15: Dryer

    • Firmly press connection block onto motor switch. Broken, loose, or incorrect wiring. • Refer to wiring diagram. Power cord is miswired. • Refer to wiring diagram for the correct wiring. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 16: Dryer Stops In Cycle; Quits After The First Few Loads; Has A Burning Smell; Cycles On Motor Thermal Protector

    Motor switch functions inoperative. • Refer to Paragraph 89 to check switch and windings. Short in motor winding. Clothes item caught in fan. • Check fan for obstruction. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 17: Dryer Motor Runs But Cylinder Does Not Turn

    • Remove dust or lint and spray with a cleaner and lubricant. lint. Inoperative door switch. • Test switch and replace if inoperative. Inoperative timer. • Test timer and replace if inoperative. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 18: Dryer Runs Only When Door Is Open

    Inoperative cycling thermostat. • Test thermostat and replace if inoperative. Inoperative timer. • Test timer and replace if inoperative. Broken, loose, or incorrect wiring. • Refer to wiring diagram. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 19: Igniter Does Not Glow (Gas Supply Sufficient) - Gas Dryer Models

    • Loosen screw and properly position igniter and bracket on tube assembly. burner tube assembly. Sensor installed improperly on burner housing. • Loosen screw and properly position the sensor on the burner housing. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 20: Dryer Heater Assembly Or Burner Shuts Off Prematurely

    Air leak at blower seal. • Check and replace seal if necessary. Air leak at cylinder seal(s). • Check and replace seal(s) if necessary. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 21: Dryer Heater Assembly Or Burner Does Not Shut Off

    4 inch water column, ask Gas Company to correct. Improper belt installation (Low RPM). • Check for proper installation. Refer to Figure 43. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 22: Timer Does Not Advance In Automatic Cycle

    2. Seal between front panel and front bulkhead. 3. Seal between blower cover and air duct. 4. Seal between cylinder and front or rear bulkhead. 5. Gap between air duct and filter mounting. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 23: Clothes Are Too Hot When Removed From Dryer

    • If the abnormal operating noise is loudest at the vent exit, the problem is originating from the blower housing. Replace the current housing and cover. Refer to Figure 42. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 24 Section 3 Troubleshooting (Dryer) Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 25: Washer Control

    RINSE LEDs one second on/one second off to indicate an SPI communications error. This is a fatal error. The machine must be powered down at this point. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 26: Washer Will Not Start - No Leds/Lights Lit (No Response To Start Switch)

    Correct wiring terminals "H9-3" to "H9-7" to and/or replace on the machine control when start switch. the start switch is depressed? Replace machine control. FLW1726S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 27 Section 3 Troubleshooting (Washer Control) WASHER WILL NOT START – NO LEDS/LIGHTS LIT (NO RESPONSE TO START SWITCH) 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 28: Washer Will Not Start - Door Open Error (Wash/Rinse Leds Flashing - Door Must Be Closed And Attempting To Lock)

    Is there 120 VAC from Replace the the BLK wire on the secondary door secondary door switch. switch to neutral? Correct wiring to the secondary door switch. FLW1721S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 29 Section 3 Troubleshooting (Washer Control) WASHER WILL NOT START – DOOR OPEN ERROR (WASH/RINSE LEDS FLASHING – DOOR MUST BE CLOSED AND ATTEMPTING TO LOCK) 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 30: Washer Will Not Start - No Door Lock (Door Led Flashing)

    120 Volts Correct wiring at the door lock between machine between the WHT/RED control and door and the PNK/BLK lock assembly. wires? Replace door lock assembly. FLW1722S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 31 Section 3 Troubleshooting (Washer Control) WASHER WILL NOT START – NO DOOR LOCK (DOOR LED FLASHING) 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 32: Washer Motor Will Not Run (Door/Final Spin Leds Flashing)

    Tach. Circuit: Approx. 115 ohms (Terminals 4-5) control. Refer to values Windings: Approx. 4 - 5 ohms (Terminals 1-2, 1-3, 2-3) at right. Replace motor. FLW1712S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 33 Section 3 Troubleshooting (Washer Control) WASHER MOTOR WILL NOT RUN (DOOR/FINAL SPIN LEDS FLASHING) 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 34: Washer Will Not Fill - No Communication Error (Wash/Door Leds Flashing)

    Replace terminals "H9-1" to pressure "H1-1" on the motor switch. control board? Is there Replace 120 Volts motor at the control. mixing valve? Replace mixing valve. FLW1713S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 35 Section 3 Troubleshooting (Washer Control) WASHER WILL NOT FILL – NO COMMUNICATION ERROR (WASH/DOOR LEDS FLASHING) 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 36: Washer Overflows

    Is there 120 Volts and replace across the coil of inoperative either the hot or cold pressure switch water solenoid? if necessary. Replace inoperative mixing valve. FLW1665S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 37 Section 3 Troubleshooting (Washer Control) WASHER OVERFLOWS 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 38: Pump Does Not Operate

    Is there Correct wiring 120 Volts from between pump "H6-2" to "H6-5" on the machine control? machine control. Replace machine control. FLW1670S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 39 Section 3 Troubleshooting (Washer Control) PUMP DOES NOT OPERATE 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 40: Serial Communication Error (Final Spin/Rinse Leds Flashing)

    Replace the harness. FLW1714S *NOTE: Machine must be restarted to check voltage. Voltage is intermittently present for the first 15 seconds until error mode is displayed. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 41 Section 3 Troubleshooting (Washer Control) SERIAL COMMUNICATION ERROR (FINAL SPIN/RINSE LEDS FLASHING) 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 42 Section 3 Troubleshooting (Washer Control) Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 43: Section 4 - Grounding

    V.A.C. V.A.C. other than that illustrated, the qualified electrician should correct the Round 115 ± 12 problem. Grounding V.A.C. Prong H008GE3A Washer Power Cord Figure 1 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 44: Ground Wires From Power Cord To Rear Bulkhead And From Rear Bulkhead To Control Cabinet - Check Wall Receptacle Polarity (Gas Dryer Models Only)

    Check Wall Receptacle Polarity (Gas Dryer Models Only) Refer to Figure 2. Ground Ground Wires 115±12 V.A.C. V.A.C. 115±12 V.A.C. Neutral Side Dryer Power Cord D354SE3A Figure 2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 45: Ground Wire From Terminal Block To Rear Bulkhead And From Rear Bulkhead To Control Cabinet - (Electric Dryer Models Only)

    31. GROUND WIRE FROM TERMINAL BLOCK TO REAR BULKHEAD AND FROM REAR BULKHEAD TO CONTROL CABINET (Electric Dryer Models Only) Refer to Figure 3. Ground Wires H006GE3A Figure 3 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 46: Washer Ground Connections

    Ground Power Cord to Control Cabinet Grounding Hardware to Control Cabinet Ground to Electric Drain Pump Ground to Outer Tub Ground to Outer Tub Front Ground to Outer Tub to Cabinet © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 47 Section 4 Grounding Ground Wire from Dryer SWD6G Figure 4 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 48: Dryer Ground Connections

    Terminal Block and Rear Bulkhead to Control Cabinet Motor Terminal Block to Base Motor to Base Ground to Control Panel Assembly Terminal Block and Rear Bulkhead to Control Cabinet to Control Panel © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 49 Section 4 Grounding SWD4G Figure 5 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 50 Section 4 Grounding Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 51: Section 5 - Service Procedures

    Remove control panel and disconnect molex plug. e. Slide dryer forward, until leveling legs slide into notch on security cabinet. f. Lift dryer and place on level surface. SWD1678S Figure 6 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 52: Control Panel And Controls

    NOTE: DO NOT pull on wires. Instead, unplug by m. Remove control panel from unit. pulling on disconnect blocks. Use a pliers if necessary. NOTE: Refer to wiring diagram when rewiring switch. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 53 Temperature Screw Switch Dryer Temperature Switch Push-to- Start Switch Control Cabinet Bottom Timer Knob Rocker Switch Control Panel Overlay Temperature Timer SWD1153P Switch Knob Knob Figure 7 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 54: Washer Control

    Step “c”. Refer to Figure 7. NOTE: For proper control alignment, tighten the top two screws first then tighten the bottom screws. Refer to Figure 7. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 55: Pressure Switch

    Refer to Figure 7. g. Carefully lift control cabinet assembly off washer. h. Remove screws holding left, right and rear control cabinets together. Refer to Figure 7. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 56: Inverter Control

    Remove screws holding inverter control to base of washer. Refer to Figure 9. h. Place old control in the anti-static wrapping that new control was supplied in. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 57: Electric Drain Pump

    NOTE: Refer to wiring diagram when rewiring drain pump. d. Remove three mounting screws holding pump to base and remove pump out through front of washer. Refer to Figure 10. FLW1753 Figure 10 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 58: Washer Belt

    Belt Installation – Refer to Paragraph 83. a. Attach belt to pulley with a wire tie or tape. Pulley Rear Access Panel Belt Access Motor SWD1679S Figure 11 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 59: Mixing Valve

    Refer to Figure 12. solenoids. Mixing Valve-To- Dispenser Hose Hose Clamp Wire Harness Disconnect Mixing Blocks Valve Mixing Valve Plate Screws Inlet Hose H165SE3B Figure 12 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 60: Washer Front Panel

    Refer to Figure 8. f. Gently lower access panel to disengage panel locators from bottom edge of front panel. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 61 STEP 1: Pull seal up. STEP 2: Pull seal out. STEP 4: Pull seal out and remove STEP 3: Pull seal down. from front panel. FLW1190B Figure 14 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 62 Switch Door Latch Switch Attaching Dispenser Screws Drawer Wire Harness and Wires Screws SWD1680S Figure 15 Screw Wire Clamp Ring Spring Screw Door Seal FLW1751S Figure 16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 63: Washer Loading Door

    Refer to Figure 17. Door Bezel Inner Hinge Door And Assembly Glass Lockwasher Door Glass Screw FLW1756S Figure 17 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 64: Washer Door Seal And Hose Assembly

    While supporting the front panel assembly, remove the two bottom front corner screws. Refer to Figure 15. Remove front panel (with loading door attached) away from washer as far as wire permit. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 65 Door Latch Switch Wire Harness Hose Clamp Hose Large Clamp Door Seal When Installing Door Seal, Align Connecting Hose In SWD1681S Vertical Position Large Clamp Figure 18 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 66: Washer Door Switch

    NOTE: To avoid damage to spring, use screwdriver on wire clamp ring to right or left of spring. c. Grasp loading door seal lip. Refer to Figure 14, Step 1. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 67: Washer Motor

    Refer to Figure 19. c. Install new wire tie holding small harness connector to motor frame. This is necessary to prevent future service calls. Refer to Figure 19. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 68 Section 5 Service Procedures Pivot Bolt Adjusting Bolt Rear Access To Motor Pivot Bolt Metal Adjusting Bolt SWD1682S Wire Harness Figure 19 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 69: Outer Tub Front Panel

    Be sure to orientate seal with the tab in the 12 o’clock position. When installing wire clamp ring to front panel, be careful not to overstretch tension spring. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 70 Screw Washers Outer Tub Front Panel Clamp Ring Seal FLW1116S Ground Wire Figure 20 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 71: Washer Inner Basket Pulley

    Using a circular motion, pull seal up (Figure 14, Step 1), out (Figure 14, Step 2), and down (Figure 14, Step 3). 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 72 Refer to Figure 20. v. Carefully remove inner basket out through p. Remove rubber seal from outer tub front panel front of washer. and discard seal. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 73 Leave the nuts loose. Figure 22 IMPORTANT: Always use new nylon locknuts. g. Carefully center trunnion on basket and torque nuts to about 50 inch-pounds. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 74 NOTE: When installing new cap screw, apply a thread locking compound to screw threads and torque new cap screw to 240 minimum to 260 maximum inch pounds (27.5 to 29.7 Nm). © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 75 (Left Hand Washer Thread) Lockwasher Outer Flat Inner Washer Basket Pulley Inner Bolts Mounting Plate and Pressure Hose Clip Bearing Housing Assembly Pressure Hose SWD1665S Figure 24 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 76 STEP 1: Push shaft into bearings STEP 2: Pull out about 1/4 inch STEP 3: Push into bearings Seal Lip Rolled 1/4 Inch Over FLW1733S Trunnion Shaft Figure 26 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 77: Bearing Housing

    Refer to Figure 15. Remove front panel (with loading door attached) away from washer as far as wires permit. NOTE: Refer to wiring diagram when rewiring door switch. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 78 Figure 25. Make sure seal lips also are packed front of washer. with grease. Refer to Figure 25. x. Remove three screws holding bearing housing arms to outer tub. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 79: Dryer Access Panel

    NOTE: When installing new cap screw, apply a thread locking compound to screw threads and torque new cap screw to 240 minimum to 260 maximum inch pounds (27.5 to 29.7 Nm). 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 80: Cabinet Top

    NOTE: While servicing, cabinet top may be raised and hinged on the rear hold-down brackets or supported against wall behind dryer. Front Panel Attaching Screws Rear Hold-Down Brackets D352SE1A SWD1674S Figure 30 Figure 28 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 81: Lint Filter

    57. DRYER LOADING DOOR a. Open loading door. b. Remove screws holding loading door to hinges. Lint Refer to Figure 31. Filter Front Bulkhead SWD1683S Figure 31 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 82: Dryer Inner And Outer Door Panels And Door Pull

    Door Door Strike Strike Bracket Outer Door Panel Screw Wedge Door Pull Inner Door Panel and Seal Assembly Screw Door Hinge Front Panel D387PE3A Screws Figure 32 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 83: Dryer Door Seal

    Refer to Figure 33. Door Seal Door Seal Inner Door Panel Slot Bottom Of Door Inner Door Panel H182SE3A Figure 33 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 84: Dryer Front Panel And Panel Seal

    Figure 34. NOTE: Refer to wiring diagram when rewiring switch. H183SE1A e. Depress tabs on top and bottom of catch and push out of front panel. Figure 34 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 85 Hold-Down Door Clip Front Switch Panel Locator Seal Sticker Door Catch Nameplate Front Panel Hinge Hole Plugs Screw Screw Locator Lower Access Panel Screw SWD648P Figure 35 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 86: Dryer Door Hinge

    Refer to Figure 35. f. Remove four screws holding four locators to Figure 36 access panel or front panel. Refer to Figure 35. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 87: Burner System Components (Gas Models)

    Screw Igniter Wires Disconnect Block Secondary Coil Lead-In Holding Pipe Booster Coil Sensor Valve Sensor Nipple Shut-Off Terminals Union Valve (Shown in closed position) D241SE3G Figure 37 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 88 (2) Remove screw holding sensor to burner of dryer. housing. Refer to Figure 37. Attaching Screw Igniter and Bracket White Ceramic Portion Burner Tube Burner Tube Shutter D242SE3A Figure 38 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 89: Burner Housing And Heat Shroud (Gas Models)

    Gas Valve Handle Burner Tube Limit (Shown in Closed Limit Thermostat Position) Thermostat Burner Tube Screw Base Burner Screw Housing Thermal D244SE3B Fuse Screw D243SE3A Figure 39 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 90: Heater Assembly (Electric Models)

    Open loading door and remove screw from end Screw of lint filter. Refer to Figure 31 Thermostat d. Lift lint filter out of air duct, paying close D400SE1F attention to orientation. Figure 40 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 91: Dryer Motor And Exhaust Assembly

    Screws motor. Refer to Figures 46 and 47. i. Remove two screws holding motor mounting Thermostat D400SE1E bracket to dryer base. Refer to Figure 42. Figure 42 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 92 Be sure the belt has been installed slide out through front of dryer. on the correct side of the idler lever. Refer to Figure 43. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 93 (2) Pry two motor clamps off motor mounting bracket with screwdriver, then lift motor out of mounting bracket. Refer to Figure 44. Exhaust Housing Attaching Screws D249SE3A Figure 45 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 94 (with wire securely crimped in place) into back side of connection block. Push terminal into connection block until locking tab on terminal spreads and holds terminal in place. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 95: Dryer Front Bulkhead Assembly

    Screws Screws Cylinder Seal Cylinder Slot Glide Slot D394S Cabinet Attaching Cabinet Screw Duct Attaching Screw Screws Cylinder Glide Bracket D256SE3C Figure 48 Figure 49 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 96 No. 22506P Sealant. This is accomplished by applying a bead of sealant around the entire flanged area where the felt seal contacts the bulkhead. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 97: Cylinder Belt

    Refer to Figure 52. to Figure 35. After installing belt, manually rotate cylinder counterclockwise to check that belt is properly aligned. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 98: Dryer Cylinder Assembly

    To reduce the risk of serious injury or death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section. W005 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 99: Dryer Rear Seal

    Remove four screws holding bulkhead to front flange of cabinet. Then, lift complete bulkhead assembly out of slots in cabinet. Refer to Figure 48. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 100 Section 5 Service Procedures Rear Outlet Seal Cover Rear Bulkhead Attaching Screws Rear Bulkhead Attaching Screws Cylinder Roller Cylinder Roller Heater Exhaust Duct Screw D405S Figure 53 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 101: Cylinder Rollers

    Pull cylinder forward allowing rear of cylinder D260SE3B to drop down exposing rollers. Refer to Figure 54 Figure 54. h. Refer to Figure 54 for removal of roller from bulkhead. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 102: Rear Bulkhead And Heater Duct

    Refer to Figure 37. instructions given in this section. W005 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 103 Remove heater duct from rear bulkhead. Refer rewiring terminal block.) to Figure 55. Rear Bulkhead Heater Duct Attaching Screws Heater Duct Attaching Screws Heater Duct D261SE3B Figure 55 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 104: Terminal Block Or Power Cord

    NOTE: Refer to wiring diagram when rewiring when removing the block. Insulation must be in switch. place when reinstalling block. Cabinet Terminal Block Terminal Block Attaching Screw D353SE3A Figure 56 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 105 NOTE: Reinstall screw and ground wires into same hole in bulkhead when reinstalling power cord. Ground Ground Wires 115±12 V.A.C. V.A.C. 115±12 V.A.C. Neutral Side Dryer Power Cord D354SE3A Figure 57 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 106 Section 5 Service Procedures Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 107: Section 6 - Adjustments

    W185 d. Place rubber feet on all four leveling legs. Refer to Figure 58. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 108: Washer Loading Door

    Refer to Figure 59. Door Bezel Inner Door And Glass Lockwasher Inner Door And Glass Hinge Loading Assembly Door and FLW1756S Attaching Screw Figure 59 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 109: Washer Motor Belt Tension

    Refer to Figure 60. Inner Basket Pulley Pivot Bolt Adjusting Belt Bolt 1/4 Inch Motor Mounting Bracket Motor Pulley Pivot Bolt Metal Wire Harness SWD1684S Adjusting Bolt Figure 60 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 110: Washer Door Catch

    Reinstall door bezel. Funnel Door Catch 685429 Door Lock Alignment of These Two Edges 685430 Catch H250SE3A SHOWN CLOSED Figure 61 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 111: Shipping Braces

    Removal of supports prior to final installation may cause Shock Absorber Shipping Support Shock Absorber Shipping Support Shipping Bracket FLW821S Figure 62 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 112: Burner Flame (Gas Models)

    Air Shutter Shut-Off Valve Lockscrew Handle (Shown in open position) Shutter 1/8 Inch Pipe Plug (For checking manifold pressure) D265SE3A Figure 63 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 113: Section 7 - Dryer Test Procedures

    Ground motor should run. Terminal Timer NOTE: Timer Motor Resistance: Motor 120 Volt, 60 Hz 2,460 – 3,100 Ohms Wires Figure 64 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 114: Fabric Selector Switch

    NOTE: Refer to proper model wiring diagram when reconnecting wires. – FABRIC SELECTOR SWITCH 3 Position L1-2 L1-3 L1-1 No Heat – – Delicate – Perm. Press/Regular – – X indicates closed © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 115: Drive Motor

    2,460 – 3,100 Ohms b. Disconnect motor wire harness at motor disconnect block. Motor Motor Switch Disconnect Block Motor and Exhaust Assembly Drive Motor D326SE3A Figure 65 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 116 Inoperative start F. Manually depress actuator. switch. Replace switch. Continuity exists between switch Refer to Section 5. terminal 1 and switch terminal 2. Motor switch checks O.K. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 117 Replace motor. orange or copper wire on back Paragraph 72 Refer to of switch and brown or blue wire in terminal 4. All motor windings check O.K. 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 118: Motor Switch

    Figure 66. Mounting Thermal Overload Protector Motor Switch D029KE3A Figure 66 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...
  • Page 119 Step “b”. Refer to Figure 71. Thermal Overload Protector Plastic Clip Top Of Motor Switch Motor Switch D359SE3A Figure 67 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 120: Burner System Operation

    The is turned off. heat from the burner flame causes the sensor contacts (located on burner housing beside the © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 121: Electrical Circuit To Ignition System (Gas Models)

    NOTE: If meter registers any other readings than those listed above, the respective coil(s) should be replaced. Holding D270SE3A And Booster Coil GAS VALVE FOR SILICON CARBIDE IGNITION Figure 69 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 122: Sensor Check (Gas Models)

    NOTE: If meter does not read appropriate Ohms, then replace the igniter. IMPORTANT: Always examine all wires, terminals and connectors to be sure wiring is correct before replacing any components. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 123: Thermal Fuse (Electric Models)

    Set meter to read Ohms. Apply meter probes to the heater assembly terminals. Refer to Figure 39. Meter should read as follows: (Cold Ohms). 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 124: Door Switch

    Apply probes to terminals 1 and 2 with door closed. The meter should read “infinite”. g. Open door. Meter should read “infinite” between 1 and 3 and “zero” between 1 and 2. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

  • Page 125: Section 8 - Internal Wiring Of Dryer Motor Switch

    • Washer motor not grounded! Disconnect electric power before servicing motor. W502 MAIN START ORANGE/COPPER CUSTOMER CIRCUIT PUSH TO START LINE Motor Switch Attaching Screws SWITCH SHOWN IN START POSITION R.S.P.C. D329SE3D Figure 71 802108 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 126 Section 8 Internal Wiring of Dryer Motor Switch Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802108...

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