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Summary of Contents for Air Lift 1000 60818
- Page 1 Kit 60818 Dodge 1500 Pickup, 2 & 4WD INSTALLATION GUIDE For maximum effectiveness and safety, please read these instructions completely before proceeding with installation. Failure to read these instructions can result in an incorrect installation.
- Page 2 Air Lift 1000 MN-704...
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Page 3: Table Of Contents
Notation Explanation ..........2 Installing the Air Lift 1000 System ....3 Hardware List . -
Page 4: Introduction
Air Lift Company reserves the right to make changes and improvements to its products and publications at any time. Contact Air Lift Company at (800) 248-0892 or go online to www.airliftcompany.com for the latest version of this manual. -
Page 5: Installing The Air Lift 1000 System
5/16” Flat washer ........2 21236 Tee ............. 1 21455 Valve ............2 Missing or damaged parts? Call Air Lift customer STOP! service at (800) 248-0892 for a replacement part. Installing the Air Lift 1000 System GETTING STARTED 1. Jack up the rear of the vehicle or raise on a hoist. Support the frame with safety stands (fig. -
Page 6: Installing The Air Spring
Air Lift 1000 INSTALLING THE AIR SPRING 1. Insert the air spring into the removed coil spring with the stem at the top (fig. 2). Insert air spring into coil spring with stem at top fig. 2 2. Push the air spring to the bottom of the coil and insert the protector at the top (fig. 3). -
Page 7: Installing The Air Line
Air Lift 1000 INSTALLING THE AIR LINE A tee air line installation is recommended. If the weight in the vehicle varies from one side to the other and unequal pressures are needed to level the load or compensate for axle torque transfer in racing applications, use dual air lines (see page 7). - Page 8 Air Lift 1000 7. Push the remaining air line over the last fitting on the tee and route it along the frame to the desired inflation valve location. Attach the air line with plastic straps or wire. 8. Select a location for the inflation valve in the gas cap well, the trunk, rear bumper, fender flange or behind the license plate, insuring that the valve will be protected and accessible with an air hose (fig.
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Page 9: Dual Air Line Routing
Air Lift 1000 DUAL AIR LINE ROUTING TO PREVENT AIR LINE FROM MELTING, KEEP IT AT LEAST 8” FROM EXHAUST CAUTION SYSTEM. 1. Select a location for the inflation valves in the rocker panel flange, or rear bumper, assuring that each valve will be protected and accessible with an air hose. -
Page 10: Maintenance And Servicing
Air Lift 1000 Maintenance and Servicing Minimum Air Pressure Maximum Air Pressure 5 PSI 35 PSI FAILURE TO MAINTAIN CORRECT MINIMUM PRESSURE (OR PRESSURE PROPORTIONAL TO LOAD), BOTTOMING OUT, OVER-EXTENSION OR RUBBING AGAINST ANOTHER COMPONENT WILL VOID THE WARRANTY. MAINTENANCE GUIDELINES By following these steps, vehicle owners will obtain the longest life and best results from their air springs. -
Page 11: Product Use
No. Adding air springs will not change the weight ratings (GAWR, GCWR and/or GVWR) of a vehicle. Exceeding the GWVR is dangerous and voids the Air Lift warranty. Q. Is it necessary to keep air in the air springs at all times and how much pressure will they need? The minimum air pressure should be maintained at all times. -
Page 12: Guidelines For Adding Air
Air Lift 1000 GUIDELINES FOR ADDING AIR 1. Start with the vehicle level or slightly above. 2. When in doubt, always add air. 3. For motorhomes, start with 50-100 PSI in the rear because it can be safely assumed that it is heavily loaded. -
Page 13: Warranty And Return Policy
Air Lift at (800) 248-0892 in the U.S. and Canada (elsewhere, (517) 322-2144) for a Returned Materials Authorization (RMA) number. Returns to Air Lift can be sent to: Air Lift Company • 2727 Snow Road • Lansing, MI • 48917. -
Page 14: Replacement Information
Air Lift 1000 Replacement Information If you need replacement parts, contact the local dealer or call Air Lift customer service at (800) 248-0892. Most parts are immediately available and can be shipped the same day. Contact Air Lift Company customer service at (800) 248-0892, first if: •... - Page 15 Air Lift 1000 Notes MN-704...
- Page 16 Thank you for purchasing Air Lift products — the professional installer’s choice! Air Lift Company • 2727 Snow Road • Lansing, MI 48917 or PO Box 80167 • Lansing, MI 48908-0167 Toll Free (800) 248-0892 • Local (517) 322-2144 • Fax (517) 322-0240 • www.airliftcompany.com...
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