Air Lift  1000 60815 Installation Manual

Air Lift 1000 60815 Installation Manual

Honda odyssey, honda pilot, & acura mdx

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Kit 60815
Honda Odyssey,
Honda Pilot, &
Acura MDX
Cover illustration
may not depict
actual kit.

InstallatIon GuIdE

For maximum effectiveness and safety,
please read these instructions completely
before proceeding with installation.
Failure to read these instructions can result in an
incorrect installation.

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Table of Contents
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Summary of Contents for Air Lift Air Lift 1000 60815

  • Page 1: Installation Guide

    Kit 60815 Honda Odyssey, Honda Pilot, & Acura MDX Cover illustration may not depict actual kit. InstallatIon GuIdE For maximum effectiveness and safety, please read these instructions completely before proceeding with installation. Failure to read these instructions can result in an incorrect installation.
  • Page 2 1000 MN-692...
  • Page 3: Table Of Contents

    Installing the Air Lift 1000 System . . . . . . . . . . . . . . . . .
  • Page 4: Introduction

    Air Lift Company reserves the right to make changes and improvements to its products and publications at any time. Contact Air Lift Company at (800) 248-0892 or go online at www.airliftcompany.com for the latest version of this manual.
  • Page 5: Installing The Air Lift 1000 System

    Spray bottle with dish soap/water solution ..... 1 21455 Valve ............4 33107 Heat shield kit ..........1 Missing or damaged parts? Call Air Lift customer STOP! service at (800) 248-0892 for a replacement part. Installing the air lift 1000 system PREPARING THE VEHICLE 1.
  • Page 6: Installing The Air Spring

    1000 Coil spring Jounce bumper Remove tire Remove Shock bolt flange bolt Locate jack under fig. 2 knuckle/control arm attaching flange bolt INSTALLING THE AIR SPRING 1. Cut out the template provided on page 11 and attach it with tape to the underside of the lower control arm, aligning the template so that the hole to be drilled is toward the inside of the vehicle (fig.
  • Page 7: Installing The Air Line

    1000 6. Raise the control arm up far enough to just pick the vehicle up off the safety jacks and torque the flange bolt to 33 ft/lbs. 7. Reattach the shock if previously removed. 8. Repeat “Preparing the Vehicle” and “Installing the Air Spring” steps 1-6 for the other side of the vehicle.
  • Page 8 1000 7. Push the remaining air line over the last fitting on the tee and route it along the frame to the desired inflation valve location. Attach the air line with plastic straps or wire. 8. Select a location for the inflation valve in the gas cap well, the trunk, rear bumper, fender flange or behind the license plate, insuring that the valve will be protected and accessible with an air hose (fig.
  • Page 9: Dual Air Line Routing

    1000 13. Raise the axle or lower the vehicle body until the air springs lightly touch the upper spring seat and lower spacers. 14. Check the tail pipe clearance and insure that it is at least 2-3 inches from the air spring.
  • Page 10: Maintenance And Servicing

    1000 Maintenance and servicing Minimum Air Pressure Maximum Air Pressure 5 PSI 35 PSI FAILURE TO MAINTAIN CORRECT MINIMUM PRESSURE (OR PRESSURE PROPORTIONAL TO LOAD), BOTTOMING OUT, OVER-ExTENSION OR RUBBING AGAINST ANOTHER COMPONENT WILL VOID THE WARRANTY. MAINTENANCE GUIDELINES By following these steps, vehicle owners will obtain the longest life and best results from their air springs.
  • Page 11: Product Use

    No. Adding air springs will not change the weight ratings (GAWR, GCWR and/or GVWR) of a vehicle. Exceeding the GWVR is dangerous and voids the Air Lift warranty. Q . Is it necessary to keep air in the air springs at all times and how much pressure will they need? The minimum air pressure should be maintained at all times.
  • Page 12: Guidelines For Adding Air

    Unlevel Replacement Information If you need replacement parts, contact the local dealer or call Air Lift customer service at (800) 248-0892. Most parts are immediately available and can be shipped the same day. Contact Air Lift Company customer service at (800) 248-0892, first if: •...
  • Page 13: Template

    1000 template 3.75" 2.35" Hole Location 1.88" MN-692...
  • Page 14 1000 MN-692...
  • Page 15: Warranty And Return Policy

    Air Lift 1000 ....Lifetime Limited Load Controller (I) ... . 2 Year Limited RideControl .
  • Page 16 Thank you for purchasing Air Lift products — the professional installer’s choice! Air Lift Company • 2727 Snow Road • Lansing, MI 48917 or PO Box 80167 • Lansing, MI 48908-0167 Toll Free (800) 248-0892 • Local (517) 322-2144 • Fax (517) 322-0240 • www.airliftcompany.com...

Table of Contents