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Kit No. 60740
Please read these instructions completely before proceeding with the installation.
Air Spring Kit Parts List
Item
Part number
Description
A
46160
Air Spring
B
34365
Heat Shield Kit
B
Air Line Assembly Parts List
Item
Part number
AA
20315
BB
10466
CC
21230
DD
18405
EE
21234
FF
18411
GG
21233
HH
21236
JJ
10638
KK
21455
CC
DD
Quantity
Description
Quantity
Air Line Assembly
Tie Strap
Valve Caps
5
/
" Flat Washer
16
Rubber Washer
Star Washer
5
/
" Hex Nut
16
Plastic Tee
Line Clips
Inflation Valve
EE
FF
1-800-248-0892
A
2
1
AA
15'
6
2
2
2
2
4
1
6
BB
2
GG
HH
Customer Service
MN-439
by
(04606)
ECR 5715
JJ
KK
1
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Table of Contents
Related Manuals for Air Lift 1000
Summary of Contents for Air Lift 1000
- Page 1 MN-439 (04606) ECR 5715 Kit No. 60740 Please read these instructions completely before proceeding with the installation. Air Spring Kit Parts List Item Part number Description Quantity 46160 Air Spring 34365 Heat Shield Kit Air Line Assembly Parts List Item Part number Description Quantity...
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Page 2: Tools Needed
Tools Needed Hoist or Floor Jacks Open-end or box wrenches Safety Stands Pliers Safety Glasses Drill and ", ", and " bit Air Compressor, or Compressed Air Source Sharp Knife Spray Bottle with Dish Soap/Water Solution Aluminum Shears File, Air Grinder, Dremmel Tool I. - Page 3 II. Installing the Air Bag 1. Cut out the template provided, and stick it to the underside of the lower control arm, aligning the template so that the hole to be drilled is towards the inside of the vehicle. See Figure 5.
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Page 4: Installing The Air Lines
III. Installing the Air Lines 1. Slide one line clip (JJ) over one end of the hose. Insert hose onto barbed end of the cylinder. Using pliers, slide line clip over barbs (Figure 10). Figure 10 2. Route hose up to cross member. Tie off with tie strap (BB) to existing hole forward of lower control arm (Figure 11). - Page 5 Hex Nut 6. Drill a " hole for inflation valve, (or valves) and mount as Inflation Valve Body Sheet illustrated (rubber washer is for outside weather seal). See Metal Figure 15. Slide hose clip onto free end of remaining line, Flat push line onto inflation valve and put on hose clip to secure Star Washer...
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Page 6: Troubleshooting Guide
At this point the problem is most likely a failed air spring - either a factory defect or an operating problem. Please call Air Lift at 1-800-248-0892 for assistance or a replacement air spring. Figure 21... - Page 7 V. Post Installation Checklist (to be completed by owner) 1. Overnight Leakdown Test: Recheck air pressure after vehicle has been used for 24 hours. If pressure has dropped more than 5 p.s.i., there is a leak that must be fixed. Either fix the leak yourself or return to the installer for service.
- Page 8 Customer Service 1-800-248-0892...
- Page 9 '99 - '00 Honda Odyssey Template 3.75" 2.35" Hole Location 1.88" Customer Service 1-800-248-0892...
- Page 10 Thank you for purchasing Air Lift Products Mailing Address: Street Address: AIR LIFT COMPANY AIR LIFT COMPANY P.O. Box 80167 2710 Snow Rd. Lansing, MI 48908-0167 Lansing, MI 48917 Local Phone: (517) 322-2144 Fax: (517) 322-0240 For Technical Assistance call 1-800-248-0892 “The Choice of the Professional Installer”...
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