ClimateMaster GENESIS LARGE Series Manual
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ClimateMaster GENESIS LARGE Series Manual

Commercial horizontal & vertical packaged heat pump
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Genesis Large (GL) Series
Commercial Horizontal &
Vertical Packaged
Heat Pump
Revision: 13 April, 2009B
I N S T A L L A T I O N , O P E R A T I O N & M A I N T E N A N C E
G E N E S I S L A R G E ( G L ) S E R I E S

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Summary of Contents for ClimateMaster GENESIS LARGE Series

  • Page 1: Table Of Contents

    Genesis Large (GL) Series Commercial Horizontal & Vertical Packaged Heat Pump Revision: 13 April, 2009B G E N E S I S L A R G E ( G L ) S E R I E S Table of Contents Model Nomenclature Model Nomenclature Electrical - Low Voltage...

  • Page 3: Model Nomenclature

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 4: Physical Data

    C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 5: Dimensional Data

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 6 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 7 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 8 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 9 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 10 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 11 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 12 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 13: General Information

    fi le all necessary claims with the blower section. carrier. Notify the ClimateMaster Traffi c Department of all damage within fi fteen (15) days of shipment. WARNING! Storage...

  • Page 14: Horizontal Unit Installation

    C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 15 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 16: Vertical Unit Installation

    fl oor level closet or in a small ClimateMaster will not warrant, or accept responsibility mechanical room. Refer to Figure 2b for an illustration of for products which fail, have defects, damage or a typical installation.
  • Page 17 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 18: Piping Installation

    fi nger-tight plus one quarter turn. Tighten steel fi ttings as necessary. Table 1: Metal Hose Minimum Bend Radii Optional pressure-rated hose assemblies designed specifi cally for use with ClimateMaster units are available. Hoses in Inches Minimum Bend Radius Similar hoses can be obtained from alternate suppliers.

  • Page 19: Condensate Installation

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 20: Water-Loop Heat Pump Applications

    2.25 and 3.5 gpm per ton [2.9 l/m piping system, therefore air elimination equipment is and 4.5 l/m per kW] of cooling capacity. ClimateMaster a major portion of the mechanical room plumbing. In recommends 2.5 gpm per ton [3.2 l/m per kW] for most piping systems expected to utilize water temperatures applications of water loop heat pumps.

  • Page 21: Ground-Loop Heat Pump Applications

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 22: Ground-Water Heat Pump Applications

    C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 23: Water Quality Standards

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 24: Electrical Data

    C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 25 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 26: Electrical - Power Wiring

    C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 27 300 psig and a cut-in pressure of 250 psig. This pressure switch can be ordered from ClimateMaster with a 1/4” internal fl are connection as part number 39B0005N02. Water Solenoid Valves When using external solenoid valves on ground water installations, a slow closing valve may be desired.

  • Page 28: Cxm/Dxm Lonworks Or Mpc Control Operation

    C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 29: Wiring Schematic

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 30 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 31 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 32 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 33 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 34 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 35 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 36 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 37 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 38: Climadry Reheat Sequence Of Operation

    - 1st Stage Cooling modes, cooling, cooling with reheat, and heating. The - 2nd Stage Cooling cooling/heating modes are like any other ClimateMaster - 1st Stage Heating WSHP. The reversing valve (“O” signal) is energized in - 2nd Stage Heating...
  • Page 39 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 40 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 41: Blower Adjustment

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 42: Tensioning V-Belt Drives

    C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 43: Blower Sheave Information

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 44: Blower Performance

    C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 45 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 46 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 47 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 48 C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.
  • Page 49 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 50: Unit Starting & Operating Conditions

    fi nishing of the interior space or before in the expansion tank. access to all connections is limited. ClimateMaster will 6. Set the boiler to raise the loop temperature to approxi- not be responsible or liable for damages from water mately 85°F [29°C].

  • Page 51: Unit & System Checkout

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 52: Unit Start Up Procedure

    20°F [11°C] and 30°F [17°C]. Heat 5. Two factors determine the operating limits of a of extraction can be calculated and compared to ClimateMaster GL System– (a) return air temperature, and specifi cation catalog. (b) water temperature. When any one of these factors is at f.
  • Page 53 T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 54: Unit Operating Conditions

    C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 55: Preventive Maintenance

    T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y T H E S M A R T S O L U T I O N F O R E N E R G Y E F F I C I E N C Y G e n e s i s L a r g e ( G L ) S e r i e s G e n e s i s L a r g e ( G L ) S e r i e s R e v.

  • Page 56: Revision History

    ClimateMaster works continually to improve its products. As a result, the design and specifi cations of each product at the time of order may be changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000 for specifi...

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