Assembling The Manual Starter - Yamaha E40G Service Manual

Assembling the manual starter

1. Install the starter rope 1 into the sheave
drum 2.
2. Install the drive pawl and springs.
3. Install the manual starter handle 3.
2
a
NOTE:
9 Tie a knot at the end of the starter rope as
shown in the illustration.
9 Be sure to leave 5.0—10.0 mm (0.2—0.4
in) at the end a of the starter rope.
4. Wind the starter rope 1-1/2 around the
sheave drum in the direction of the arrow
shown in the illustration.
NOTE:
After winding the starter rope around the
sheave drum, install the starter rope in the
notch b.
6F65G11
1
3
6F650060
b
6F650070
5. Install the spiral spring 4 into the starter
case.
NOTE:
Install the outer end c of the spiral spring
onto the pin d of the starter case.
6. Install the sheave drum into the manual
starter case 5.
NOTE:
Install the sheave drum, then set the spiral
spring by turning the sheave drum.
7. Install the drive pawl spring 6, drive pawl
7, spring 8 and drive plate 9.
7
6
Power unit
1
d
c
2
4
6F650080
3
4
5
5
6F650090
6
7
9
8
8
9
6F650100
5-14