GEDA 300 Z Manuals

Manuals and User Guides for GEDA 300 Z. We have 4 GEDA 300 Z manuals available for free PDF download: Assembly And Operating Manual, Operating Manual

GEDA 300 Z Assembly And Operating Manual

GEDA 300 Z Assembly And Operating Manual (128 pages)

Construction hoist for material transport

Brand: GEDA | Category: Lifting Systems | Size: 8 MB

Table of Contents

EU Declaration of Conformity
3
Table of Contents
5
General Information
11
Information on the Operating Manual
11
Safe Working
12
Abbreviations
13
Identification Data
13
Manufacturer's Name and Address
14
Information about the Author and Industrial Property Rights
14
Information for the Employer
15
Intended Use
16
Requirements for Assembly Personnel
16
Assembly, Service/Maintenance Specialist
17
Operating Personnel
17
Improper Use
17
General Safety Information
18
Residual Risks
18
Safety Instructions for Operating Personnel
19
Safety Instructions for Transport
20
Safety Instructions for Operation
21
Safety Instructions for Maintenance and Troubleshooting
22
Safety When Working on the Electric System
24
Technical Data
25
Operating and Environmental Conditions
25
Emissions
25
Electrical Connected Loads
26
Mains Connection
27
Speeds
27
Lifting Speed
27
Heights
27
Mast
28
Fig. 1: Mast Section
28
Load Capacity, Dimensions and Weights
29
Fig. 2: Space Required in Front of Scaffolding
30
Fig. 3: Space Required in Front of a Wall
30
Transport
31
Inspection on Receiving the Machine
31
Loading and Unloading the Machine
31
Fig. 4: Crane Lug
31
Transport with Single Axle Trailer
32
Fig. 5: Transport with Single Axle Trailer
32
Assembly
33
Safety Instructions for Assembly
33
Requirements for the Assembly Site
35
Substructure
35
Ground Pressure
35
Anchoring Requirements
36
Fig. 6: Anchoring Diagram
36
Anchoring Forces
37
Fig. 7: European Wind Regions
37
Fig. 8: Assembly in Front of a Wall
38
Fig. 9: Assembly in Front of a Scaffolding
40
Assembly Plan
42
Assembling the Base Unit
43
Assembling Switch Cabinet with Main Switch
44
Fig. 10: Switch Cabinet with Main Switch
44
Replacing the Cable bin
45
Fig. 11: Replacing the Cable bin 1
45
Fig. 12: Replacing the Cable bin
45
Extending the Mast
47
Anchoring the Mast
47
Fig. 13: Anchoring to a Wall 1
47
Fig. 14: Anchoring to a Wall 2
48
Fig. 15: Anchoring to Scaffolding
49
Installing the Mast Elements
50
Fig. 16: Opening the Fall Protection
50
Fig. 17: Opening the Loading Ramp
50
Fig. 18: Key Switch in Assembly Position
51
Fig. 19: Assembly Control
51
Fig. 20: Open the Assembly Guard Plate
51
Fig. 21: Place the First Mast Element Onto the Base Mast
52
Trailing Cable Guides
53
Fig. 22: Assemble Cable Guides
53
Stop Bars
54
EMERGENCY-LIMIT Stop Bar
54
Installation
54
Fig. 23: Installing the EMERGENCY LIMIT Stop Bar
54
LANDING LEVEL Stop Bar
55
Fig. 24: Installing the Landing Level Stop Bar
55
Special Features When Using as a Scaffold Hoist
56
Fig. 25: Proximity Switch on the Overrun Protection
56
Securing Loading and Unloading Points
57
Fig. 26: Using as a Scaffold Hoist
57
Check after Assembly and before each Operation
58
Operation
59
Safety During Operation
59
Commissioning
60
Fig. 27: Ground Station Switch Box
60
Fig. 28: Activating the Operating Controls
60
Safety Check before Starting Work
61
Operation/Function
62
Fig. 29: Overview 1
62
Fig. 30: Overview 2
63
Functional Description
64
Platform Access Ramp
65
Fig. 31: Opening/Closing the Loading Ramp
65
Securing the Lowest Stop Position (Ground Station)
66
Cordon
66
Controls for Normal Operation
67
Ground Control/Manual Control
67
Fig. 32: Ground Control/Manual Control (Position I)
67
Assembly Control/Maintenance Control
69
Fig. 33: Activating the Assembly Control
69
Fig. 34: Overview Assembly Control
69
Swivelling the Platform
71
Fig. 35: Swivel Lever
71
Fig. 36: Swivelling the Platform
71
Securing Loading and Unloading Points
72
Landing Level Safety Gate ECO
72
Fig. 37: Key for the Landing Level Safety Gate
72
Fig. 38: Inserting the Key into the Lock
72
Fig. 39: Unlocking the Landing Level Safety Gate
73
Landing Level Module
74
Overload Indication
74
Fig. 40: Electric Module for Landing Level Safety Gate
74
Fig. 41: Overload Indicator
74
Emergency Shutdown
75
Interrupting Work - End of Work
75
Fig. 42: EMERGENCY STOP Button
75
Fig. 43: Main Switch Secured
75
Equipment
76
Standard Push-In Frame for the Platform
76
Fig. 44: Push-In Frame for Scaffolding Parts
76
Special Push-On Frames
77
Fig. 45: Special Push-On Frames for Scaffold Components
77
Fig. 48: Assembly for Load Platform with Ramp 3
78
Overrun Protection
79
Fig. 49: Assembling the Pipe Bracket
79
Fig. 50: Overrun Protection
79
Accessories
80
Spindle
80
Manoeuvrable Bogie
80
Fig. 51: Aligning the Base Unit with Spindles
80
Fig. 52: Transport Frame
80
Operating Hours Counter
81
M Base Enclosure with Barrier
82
Fig. 53: 1.10 M Base Enclosure with Barrier
82
Underrun Protection
83
Fig. 54: Underrun Protection
83
Cable bin Cover
84
Single Axle Trailer
84
Fig. 55: Cable bin Cover
84
Fig. 56: Single Axle Trailer
84
Maintenance - Checking - Cleaning
85
Inspection Schedule
85
Cleaning
87
Inspections
88
Documenting the Results
88
Checks before Initial Operation
89
Checks after Assembly/Daily before Starting Operation
89
Recurring Checks
89
Dynamic Tests
89
Structural Testing
90
Checks after Extreme Weather Conditions
91
Replenishment and Inspection Tasks
92
Lubrication of the Gear Rack/Drive Pinion
92
Manual Lubrication
92
Fig. 57: Lubricating the Gear Rack Manually
92
Automatic Lubrication Device
93
Fig. 58: Lubrication Device
93
Fig. 59: Filling Gun
93
Coating the Trailing Cable with Lubricant
94
Fig. 60: Applying Talcum Powder
94
Gearboxes
95
Checking the Threaded Connections
95
Checking for Wear
96
Mastsegments / Gear Racks
96
Fig. 61: Mast Section
96
Fig. 62: Wear Limit Rack
97
Fig. 63: Change to the Contour Due to Wear
97
Fig. 64: Material Abrasion Due to Wear
97
Fig. 65: Wear Limit Racks
97
Gearwheels
98
Fig. 68: Determining Wear 3
98
Track Rollers
99
Fig. 69: Drive Pinion
99
Fig. 70: Track Roller 11626
99
Motor/Motor Brake
100
Fig. 71: Track Roller with an Eccentric Shaf
100
Function Tests
101
Overload Adjustment
101
Inspecting the Safety Gear
101
Fig. 72: Overload Indicator
101
Fig. 73: Releasing the Brake
102
Check the Safety Gear for Damage
103
Fig. 74: Ground Control/Manual Control (Position I)
103
Malfunctions - Diagnosis - Repair
105
Fault Table
105
Rectify Fault
107
Motor Is Not Delivering Full Power
107
Phase Sequence or Phase Failure
107
Platform Has Travelled too High
107
Fig. 75: Plug with Phase Inverter
107
Platform Moved too Low
108
Fig. 76: Action if the Platform Has Travelled too Low
108
Fig. 77: Predetermined Breaking Point on the Gear Rack of the Base Mast
108
Overload Detection Device Has Triggered
109
Safety Gear Has Triggered
109
Fig. 78: Overload Indicator
109
Fig. 79: Resetting the Safety Gear
110
Rescuing the Platform
111
Basic Conduct in the Event of a Rescue/Malfunction
111
Rescue Action Plan
112
Fig. 80: Manual Control / Ground Control
112
Fig. 81: Releasing the Brake
112
Repair
114
Disassembly
115
Disposal
116
Summary of Instruction Signs
117
Fig. 82: Item No.: 05242 (All Switch Boxes)
117
Fig. 83: Item No.: 14657 (Trolley)
117
Fig. 84: Item No.:33697(Trolley)
117
Fig. 85: Item No.: 16688 (Manual Control)
117
Fig. 86: Item No.: 14523 (Trolley Switch Box)
117
Fig. 87: Item No. 11935 Only with a 400 V Drive (Switch Cabinet with Main Switch)
117
Fig. 88: Item No. 07223 (DE) Only with a 230 V Drive (Sliding Carriage Switch Cabinet)
117
Fig. 89: Item. No. 15431) (Safety Gear)
117
Fig. 90: Item No. 16521 (Assembly Guard Plate)
117
Fig. 91: Item No. 14565 (Assembly Guard Plate)
118
Fig. 92: Item No.16688 (Manual Control)
118
Documenting the Checks
119

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GEDA 300 Z Operating Manual

GEDA 300 Z Operating Manual (101 pages)

Construction Hoist / Transport Platform For loads and persons

Brand: GEDA | Category: Lifting Systems | Size: 2 MB

Table of Contents

Table of Contents
3
Guide
7
Images
7
Warning Notices
7
Overview of Warnings in the Manual
8
Electric Shock
8
Crushing by Car
8
Do Not Use the Hoist in the Event of Fire
8
Reaching into the Travel Path During Operation
8
Secure Machine against Being Switched on
9
Falling Tools / Parts
9
Fall and Trip Hazard
9
Suspended Loads
9
Prevent Access for Unauthorised Persons
9
Wear Safety Clothing
10
Abbreviations
11
Imprint
11
Identification Data
12
Machine
12
Manufacturer
12
Geda Representatives
13
Ordering Spare Parts
13
Technical Data
14
Speeds
14
Drives
14
Assembly Height
14
Emissions
14
Dimensions and Weight
15
Base Unit / Platform / Cable Box
15
Mast Section
15
Landing-Level Safety Gates
15
Mast
16
Inclination of Mast
16
Technical Information on Assembly
16
Foundation
16
Soil Pressure
16
Tightening Torques
17
Mechanical Screw Connections Without Torque Control
17
Mechanical Screw Connections with Torque Control
17
Electrical Screw Connections (Metal Screw Connections)
17
Safety Distance from Live Wires
17
European Wind Regions
18
Assembly Geometry
19
Anchoring Forces
22
Stiffener Tubes
24
Operating Materials
25
Electrics
25
Tests
26
Operating and Environmental Conditions
26
Safety Information
27
Proper Use
27
Machine Limits
27
Modifications / Alterations
27
Linking to Other Machinery
28
Prohibition of Certain Activities
28
Machine Operation
28
Foreseeable Misuse
28
Machine Hazards
29
Hazard Sources / Existing Residual Hazards
29
Moving, Rotating, Pointed and Sharp-Edged Parts
29
Energies
29
Operating Materials
29
Emergency
29
Other Relevant Documents
30
Export Licence
30
Warranty
30
Geda Training Sessions
30
Obligations of the Operating Company
31
Obligation of Training / Qualification
31
Accessibility to Necessary Information
32
Checking the Correct and Proper Condition and Use
32
Identifying Hazards at the Place of Use
32
Machines / Systems Requiring Registration
32
Recurring Inspections
32
Transporting Suspended Loads over the Machine
33
Preparing an Emergency / Evacuation Plan
33
Training Assembly Engineers from Other Companies
33
Following the Instructions of Geda Assembly Engineers
33
Provision of Personal Protective Equipment
33
Regarding Use by Authorised People
34
Operator
34
Attendant / Platform Operator
34
Professionals for Maintenance / Servicing
34
Protection of Particular Groups of People
34
Young People, Pregnant Women, Disabled Persons
34
People with Pacemakers and Metal Implants
34
Obligatory Safety Instructions
35
Basic Conduct When Working with the Machine
35
Transporting the Machine / Disposing of the Machine
36
Set-Up and Connection / Installation
37
First Commissioning / Daily Commissioning
38
Transporting People
39
Transporting Material
40
Servicing / Repairs / Maintenance / Work on Electrical Components
41
Cleaning
42
Conduct in an Emergency
42
Hazard Area Can be Left
43
Hazard Area Cannot be Left
43
Supplementary Safety Instructions - Components from Other Manufacturers
43
Brief Description of the Machine
44
Operating and Control Elements
46
Master Switch
46
Car Control
46
Manual Control
47
Overload Control Lamp and Socket Outlet
47
Ground Station Car Access Ramp
48
Building Car Access Ramp
49
Drop-Test Control Unit
50
Safety and Emergency Equipment
51
Emergency Stop
52
Triggering an EMERGENCY STOP / Machine Shut-Down in Events of Emergency
52
Ending the Emergency Stop Situation
52
Defect after an Emergency Stop Situation
52
Location of the Emergency Stop Buttons
53
Safety Stop
54
Safety Gear
54
Emergency Limit Switch
54
Emergency Lowering (Brake Release Lever)
55
Country-Specific Equipment Variants / Accessories
56
Collision Grille
56
Roof
56
Assembly Bridge
57
Replace the Cable Box
57
Converting Access to the Front End / Adding a Second Access
58
Enclosure with Barrier
59
Holder for Individual Support Frames
60
Cold Package
60
Operating Time Indicator
60
Daily Inspections before Starting Work
61
Visual Inspections
61
Function Tests
62
Test Run with an Empty Car
62
Test Run by Platform Operator / Person Authorised to Carry out Tests and Inspections
62
Rescuing People Trapped Inside
63
Basic Conduct in the Event of a Rescue / Malfunction
63
Rescue Measures Plan
64
Rescuing People from the Car
65
Cleaning
66
Cleaning the Machine Inside and out
66
Cleaning the Area Around the Machine
66
Assembly
67
Transport to the Assembly Location
69
Assembly Plan
70
Assembling the Base Unit
71
Mounting the First Mast Tie
71
Transport through Narrow Spaces
72
Dismantling the Accesses
73
Dismantling the Front Wall
74
Folding up the Car
74
Remove Protective Buffers
75
Unscrew Foot Section
75
Installation at the Assembly Location
75
Inspection after Assembly
75
Assembly / Anchoring of the Mast
76
Assembling the Mast Fixture
77
Trailing Cable Guide
78
Using the Assembly Bridge
79
Assembling the EMERGENCY Limit Switch Bar
80
Landing-Level Limit Switch Bar
80
Securing Loading and Unloading Points
80
Checks after Assembly / Checks Prior to Initial Commissioning
81
Disassembly
81
Disposing of the Machine
81
Maintenance
82
Warnings and Safety Instructions to be Complied with During Maintenance / Servicing
82
Maintenance Plan
83
Visual Inspections
85
Test Run with an Empty Car
86
Test Run by Platform Operator / Person Authorised to Carry out Tests and Inspections
86
Refilling and Inspection Jobs
87
Lubrication Device
87
Checking for Wear
88
Drive Pinion
88
Gear Rack
88
Tracks Rollers
89
Motor Brake
90
Function Tests
91
Safety Gear
91
Drop Test Passed
92
Drop Test Not Passed
92
Check Safety Gear for Damage
93
Safety Gear Replacement
93
Fault Table
94
Documenting the Checks
95

GEDA 300 Z Operating Manual

GEDA 300 Z Operating Manual (104 pages)

Construction Hoist/Transport Platform

Brand: GEDA | Category: Industrial Equipment | Size: 7 MB

Table of Contents

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GEDA 300 Z Assembly And Operating Manual

GEDA 300 Z Assembly And Operating Manual (92 pages)

Rack and pinion hoist For loads

Brand: GEDA | Category: Lifting Systems | Size: 4 MB

Table of Contents

Table of Contents
5
Section Page
6
General Information
7
Information about the Operating Manual
7
Information about the Machine
7
Name and Address of the Manufacturer
8
Notes about the Author and Industrial Property Rights
8
Instructions for the Operating Company
9
Proper Use
10
Requirements of Assembly Personnel
11
Operating Personnel
11
Improper Use
11
General Safety Information
12
Residual Risks
12
Safety Instructions for Operating Personnel
13
Safety Instructions for Transport
14
Safety Instructions for Operation
15
Safety Instructions for Servicing, Maintenance and Troubleshooting
16
Safety During Work on the Electrics
18
Checks
19
Documenting the Results
19
Checks before Initial Commissioning
20
Checks after Assembly / Daily before Starting Operation
20
Recurring Inspections
20
Dynamic Tests
21
Static Test
21
Checks after Extreme Weather Conditions
22
Technical Description
23
Description of Function
23
Machine Equipment
25
Equipment as Accessories
30
Standard Push-On Frame for the Load Platform
30
Special Push-On Frames
31
Spindle
33
Manoeuvrable Bogie
33
Single Axle Trailer
34
Small On-Site Main Cabinet
34
Technical Data
35
Data for 230 V Drive
36
Data for 400 V Drive
36
Load Platform
36
Extension to Base Unit
37
Anchoring and Spatial Requirement
38
Requirements for the Site of Installation
44
Foundation
44
Ground Pressure
44
Mains Connection
45
Transport
46
Installation
47
Safety During Installation
47
Assembling the Base Unit
48
Extending Mast Sections and Anchoring to the Building
50
Trailing Cable Guide
55
Limit Switch Approach Bar
56
Safeguarding Loading and Unloading Points
57
Electric Module for the Landing Level Safety Gate
57
Limit Switch Approach Bar for Landing Level Stop
58
Inspections after Assembly and before Commissioning
59
Special Features When Using as a Scaffold Hoist
60
Operation
61
Safety During Operation
61
Safety Inspection before Starting Work
62
Using the Platform Access Point, Turning Lever and Landing Level Safety Gate
63
Ramp
63
Turning Lever
63
ECO" Landing Level Safety Gate
64
Operating the Hoist
65
Emergency Shutdown
67
Interrupting Work - End of Work
67
Dismantling (Disassembly)
68
Servicing and Cleaning
69
Daily Cleaning
69
Weekly Servicing
69
Monthly Servicing
70
Quarterly Servicing
71
Six Monthly Maintenance
72
Annual Maintenance
72
Servicing Every 6 Years
72
Inspecting the Overspeed Safety Brake in the Context of the Recurring Inspection
73
Faults - Diagnosis - Repairs
74
Potential Faults During Operation
76
Power Failure or Defective Motor
76
Load Platform Has Been Driven too High
77
Platform Has Descended too Low
77
Overload Warning Device Has Triggered
78
Overspeed Safety Brake Has Been Triggered
79
Repairs
80
Disposing of the Machine
80
Appendix A Summary of Instruction Notices
81
Appendix B Entries for Recurring Inspections
83

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