JinkoSolar MM400-54HLD-MBV Installation Manual
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JinkoSolar MM400-54HLD-MBV Installation Manual

Photovoltaic module
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Photovoltaic Module
Installation Manual

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Summary of Contents for JinkoSolar MM400-54HLD-MBV

  • Page 1 JinkoSolar Photovoltaic Module Installation Manual...

  • Page 2: Table Of Contents

    Contents General Information 1.1 Overview 1.2 Warnings 2. Installation 2.1 Installation Safety 2.2 Installation Condition 2.2.1 Climate Condition 2.2.2 Site Selection 2.2.3 Tilt Angle Selection 2.3 Mechanical Installation Introduction 2.3.1 Mounting with Bolts 2.3.2 Mounting with Clamps 3 Wiring and Connections Maintenance and Care 4.1 Visual Inspection 4.2 Cleaning...

  • Page 3: General Information

    1. General Information 1.1 Overview Thanks for choosing Jinko Solar PV modules. In order to ensure the PV modules are installed correctly, please read the following installation instructions carefully before modules are installed and used. Please remember that these products generate electricity and certain safety measures need to be taken to avoid danger.
  • Page 4  All instructions should be read and understood before attempting to install, wire, operate and maintain the module. Don’t lift up PV modules using the attached cables or the junction box.   Do not touch live terminals with bare hands. Use insulated tools for electrical connections. ...

  • Page 5: Installation

     Do not disconnect any of the modules when under load.  When looking at PV modules with anti-reflection (AR) coating technology, it will be normal to see some cells with a slight color difference at different angles. Modules with LRF(light reflective film) and without LRF should not be built in the same array or roof.

  • Page 6: Installation Condition

    done in a way to avoid the connector from scratching or impacting the back sheet of the module.  Do not touch the junction box and the end of the interconnect cables (connectors) with bare hands during installation or under sunlight, regardless if the PV module is connected to or disconnected from the system.

  • Page 7: Tilt Angle Selection

    guidelines concerning installation, operation and maintenance recommendations. In general, the battery (or battery bank) should be away from the main flow of people and animal traffic. Select a battery site that is protected from sunlight, rain, snow, debris, and is well ventilated. Most batteries generate hydrogen gas when charging, which can be explosive.

  • Page 8: Mounting With Bolts

    2) Before installation, the following items should be addressed: a) Visually check the module for any damage. Clean the module if any dirt or residue remains from shipping . b) Check if module serial number stickers match. 3) Jinko modules are designed to meet a maximum positive (or downward) pressure of 3600Pa (Only refer to the mentioned module type in this manual) and negative (or upward) pressure of 1600Pa.
  • Page 9 2.3.1.1 Mounting with Bolts（eight mounting holes） Figure 2: PV module installed with bolt fitting method（eight mounting holes） Max. Design Pressure: 3600Pa Max. Design Pressure: 3600Pa (positive ) &1600Pa (negative) (positive ) &1600Pa (negative) Module type mechanical load mechanical load Module dimensions(mm) Height of the frame（mm）...
  • Page 10 1840*998 & 1841*1002 Group 16 Height of the frame（mm） 2163*995 & 2167*997 & 2167*998 Group 11 & 2166*1002 2194*1008 & 2190*1005 Group 13 2163*995 & 2167*997 & 2167*998 Group 15 & 2166*1002 Table 1: Mechanical dimensions for bolt fitting method（eight mounting holes） Note：Group 1~20 refer to appendix 1 for details.
  • Page 11 Group 18 2274*1134 Height of the frame（mm） 1840*998 & 1841*1002 Group 12 1868*1008 & 1865*1005 Group 14 1840*998 & 1841*1002 Group 16 Height of the frame（mm） 2163*995 & 2167*997 & 2167*998 & 2166*1002 Group 11 2194*1008 & 2190*1005 Group 13 2163*995 &...

  • Page 12: Mounting With Clamps

    Table 3: Mechanical dimensions for bolt fitting method (NEX) Note：The installation method of bolt fitting (NEX) is based on the experimental results in Jinko. The design of the Nextracker tracking bracket, the selection of accessories and the installation of modules should be completed by a professional system installer, which can refer to Jinko's mechanical load.
  • Page 13 As shown in the figure on the right, the minimum length L of the clamps is 50mm. Fringe modules installation Middle modules installation Figure 5: PV module installed at the side with Clamp fitting method Clamp type Dimension(mm) Composition material End Clamp 39 x 50 x 42 (40 mm thickness)
  • Page 14 installation locations are shown in figure 7 and table 6. When installing modules using clamps on the long side & short side of the frame, the applicable product types and installation locations are shown in figure 8 and table 7. When installing modules using clamps on the long side of the frame, the applicable product types and installation locations (The without C transparent backsheet series module) are shown in figure 9 and table 8.
  • Page 15 Height of the frame（mm） Group 6 1956*992 & 1979*1002 Group 7 1987*992 & 2008*1002 L/4± 50mm( L is the Group 8 1956*992 & 1979*1002 length of the long side of the module) Group 9 1987*992 & 2008*1002 Group 10 1987*992 & 2008*1002 & 2031*1008 Height of the frame（mm）...
  • Page 16 Group 21 1722*1134 Height of the frame（mm） Group 1 1650*992 & 1665*1002 Group 2 1665*992 & 1684*1002 Group 3 1650*992 & 1665*1002 Group 4 1665*992 & 1684*1002 1665*992 & 1684*1002 Group 5 1672*992 & 1704*1008 Height of the frame（mm） Group 6 1956*992 &...
  • Page 17 Module dimensions(mm) Height of the frame（mm） L/4± 50mm( L is the length of the Group 21 1722*1134 long side of the module) Height of the frame（mm） 1650*992 & Group 1 1665*1002 1665*992 & Group 2 1684*1002 1650*992 & Group 3 1665*1002 1665*992 &...

  • Page 18: Wiring And Connections

    Table 7: Mechanical dimensions of modules installed with clamps on short side of frame Note：The installation method of clamps on long and short sides is based on the internal results in Jinko. The load described in this manual is the design load. When calculating the maximum test load, 1.5 times of safety factor should be considered.
  • Page 19 together to create a voltage higher than the permitted system voltage. The maximum number of modules in series depends on system design, the type of inverter used and environmental conditions. c) The maximum fuse rating value in an array string can be found on the product label or in the product datasheet.

  • Page 20: Maintenance And Care

    Figure 11 (1): The full module junction box Figure 11 (2): The half–cut module/SWAN bifacial module junction box i) It is recommend to use negatively grounded inverters to avoid the PID effect for non-PID free modules. j) If modules are connected in series, the total voltage is equal to the sum of individual voltages. The recommended as below, System voltage≥N*Voc[1+TCVoc* (Tmin-25)] Where...

  • Page 21: Cleaning

    Inspect the modules visually to find if there are any visual defects, If there are, the following items should be evaluated: a) If modules are observed having slight cell color differences at different angles, this is a normal phenomenon of modules with anti-reflection coating technology. b) Whether the glass is broken.

  • Page 22: Disclaimer Of Liability

    more or less voltage or current than rated value in uncertainty condition. 6. Disclaimer of Liability Because the use of the manual and the conditions or methods of installation, operation, use and maintenance of photovoltaic (PV) product are beyond Jinko’s control, Jinko does not accept responsibility and expressly disclaims liability for loss ,damage, or expense arising out of or in any way connected with such installation, operation, use or maintenance.
  • Page 23 MMxxx-60HLA-BBV MMxxx-60HLA-BB (xxx =315~355,in increment of 5) Group 6 MMxxx-72LA-MB MMxxx-72LA-AB SMMxxx-72LA-MB SMMxxx-72LA-MB-TI MMxxx-72LA-MBV MMxxx-72LA-ABV SMMxxx-72LA-MBV SMMxxx-72LA-MBV-TI SMMxxx-72LA-AB-TI SMMxxx-72LA-ABV-TI (xxx =335~410，in increment of 5) Group 7 MMxxx-72HLA-MB MMxxx-72HLA-AB SMMxxx-72HLA-MB-TI SMMxxx-72HLA-AB-TI MMxxx-72HLA-MBV MMxxx-72HLA-ABV SMMxxx-72HLA-MBV-TI SMMxxx-72HLA-ABV-TI (xxx =335~425,in increment of 5) Group 8 SMMxxx-72LA-MB-MX3 SMMxxx-72LA-MBV-MX3 SMMxxx-72LA-AB-MX3...
  • Page 24 MMxxx-60HLD-MBV (xxx = 400-450,in increment of 5) Group 18 MMxxx-72HLD-MBV (xxx = 475-540,in increment of 5) Group 19 MMxxx-72HLM- MBV (xxx = 420-455,in increment of 5) Group 20 MMxxx-60HLM- MBV (xxx = 350-375,in increment of 5) Group 21 MMxxx-54HLD-MBV (xxx = 360-415,in increment of 5) Notes: ...

  • Page 25: Appendix2：Electrical Specifications

    Appendix 2：Electrical Specifications Maximu Rated Max. Rated Max. Maximum Maximum Open- Short- m Power output output Module Power Power circuit circuit at STC voltage current Type Voltage(V Current(Im Voltage( Current(I (Pmax, (Optimized) (Optimized mp,V) p, A) Voc,V) sc,A) [V]: ) [A]: 31.4 8.60 38.4...
  • Page 26 31.4 8.60 38.4 9.29 33.6 12.0 31.6 8.71 38.5 9.40 33.6 12.0 31.8 8.81 38.6 9.51 33.6 12.0 32.0 8.91 38.7 9.63 33.6 12.0 32.2 9.02 39.5 9.76 33.6 12.0 32.4 9.11 39.7 9.88 33.6 12.0 32.6 9.21 40.1 9.98 33.6 12.0 Group 3...
  • Page 27 42.9 9.80 50.9 10.88 43.2 9.85 51.2 10.94 34.36 8.44 44.50 8.87 34.63 8.52 44.60 8.93 34.89 8.60 44.80 9.01 35.14 8.68 45.00 9.08 35.43 8.75 45.20 9.15 35.68 8.83 45.40 9.21 35.96 8.90 45.60 9.28 36.20 8.98 45.80 9.37 36.47 9.05 46.00...
  • Page 28 39.83 9.92 48.26 10.23 40.01 10.00 48.35 10.32 40.19 10.08 48.45 10.42 40.38 10.16 48.56 10.51 40.50 10.25 48.64 10.61 40.65 10.33 48.74 10.70 40.80 10.42 48.84 10.80 42.91 9.44 51.07 10.20 43.03 9.53 51.16 10.27 43.10 9.63 51.25 10.34 43.17 9.73 51.34...
  • Page 29 44.14 10.31 52.20 10.96 36.72 9.26 43.56 10.12 36.82 9.37 43.64 10.20 36.92 9.48 43.67 10.28 37.02 9.59 43.71 10.36 37.12 9.70 43.75 10.44 Group 14 37.21 9.81 43.83 10.52 37.30 9.92 43.92 10.60 37.39 10.03 44.00 10.68 37.48 10.14 44.11 10.76 37.57...
  • Page 30 40.18 12.57 48.86 13.36 40.26 12.67 48.94 13.43 40.33 12.77 49.02 13.50 40.41 12.87 49.10 13.57 40.48 12.97 49.18 13.64 40.56 13.07 49.26 13.71 40.63 13.17 49.34 13.79 40.70 13.27 49.42 13.85 40.17 10.46 48.07 11.11 40.37 10.53 48.27 11.18 40.57 10.60 48.47...
  • Page 31 Note ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ -29-...
  • Page 32 Zhejiang Province, China 314416 Tel: +86 21 5183 8777 Tel:+86 793 858 8188 Tel: +86 573 8798 5678 Fax: +86 21 5180 8600 Fax:+86 793 846 1152 Fax: +86 573 8787 1070 www.jinkosolar.com | Technic Support: technic@jinkosolar.com | After-sales: cs@jinkosolar.com...

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