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JinkoSolar JKM M-72HL4-BDVP Series Installation Manual

Dual glass photovoltaic module
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Summary of Contents for JinkoSolar JKM M-72HL4-BDVP Series

  • Page 1 JinkoSolar Dual Glass Photovoltaic Module nstallation Manual...

  • Page 2: Table Of Contents

    Contents General Information 1.1 Overview 1.2 Warnings 2. Installation 2.1 Installation safety 2.2 Installation Condition 2.2.1 Climate condition 2.2.2 Site selection 2.2.3 Tilt angle selection 2.3 Mechanical Installation introduction 2.3.1 The installation of Dual Glass modules without frame 2.3.2 The installation of Dual Glass modules with frame Wiring and connection Maintenance and care 4.1 Visual Inspection...

  • Page 3: General Information

    1. General Information 1.1 Overview Thanks for choosing Jinko Solar PV modules. In order to ensure the PV modules are installed correctly, please read the following installation instructions carefully before modules are installed and used. Please remember that these products generate electricity and certain safety measures need to be taken to avoid danger.
  • Page 4  Do not use this module to replace or partly replace roofs and walls of living buildings.  Do not install modules where flammable gas may be present.  Do not touch live terminals with bare hands. Use insulated tools for electrical connections. ...
  • Page 5  During all transportation situations, never drop the module from a vehicle, house or hands. This will damage module.  Modules (glass, junction boxes, connectors, etc.) shall be protected from long-term exposure to environments containing sulfur, strong acid, strong alkaline, etc., which may pose a risk of corrosion to the product.

  • Page 6: Installation

    2. Installation 2.1 Installation Safety  Always wear protective head gear, insulating gloves and safety shoes (with rubber soles) and other protective measures during installation.  When installing or maintaining the photovoltaic system, please do not wear metal rings, watches and other metal products, so as not to cause electric shock danger and damage the modules.

  • Page 7: Installation Condition

     When installing modules on roof mounted structures, please try to follow the “from top to bottom” and/or “from left to right” principle, and don’t step on the module. This will damage the module and would be dangerous for personal safety. ...

  • Page 8: Tilt Angle Selection

    When solar modules are used to charge batteries, the battery must be installed in a manner, which will protect the performance of the system and the safety of its users. Follow the battery manufacturer’s guidelines concerning installation, operation and maintenance recommendations. In general, the battery (or battery bank) should be away from the main flow of people and animal traffic.
  • Page 9 should meet local code requirements in order to achieve the specified System Fire Class Rating for a non-BIPV module or panel. A minimum slope of 22.5° is required for installations in roof mounted systems in order to maintain the fire class ratings.

  • Page 10: Mechanical Installation Introduction

    2.3 Mechanical Installation Introduction Jinko Frameless Dual glass modules usually can be mounted by the clamps. Jinko Dual glass modules of frame usually can be mounted by the clamps and bolts. According to IEC61215 for a maximum positive design loading of below 3600Pa, and negative design loading 1600Pa, with 1.5 times safety factor.
  • Page 11 Group 1~8 Type1 Mechanical design load Length Manual direction pressure Front surface: ≤1600 Pa 120mm Back surface: ≤1600 Pa Front surface: ≤3600 Pa 200mm Back surface: ≤1600 Pa Group 9~12 Type2 Front surface: ≤1600 Pa 200mm Back surface: ≤1600 Pa Front surface: ≤3600 Pa 250mm...
  • Page 12 Group 13~31 Type3 Front surface: ≤3600 Pa 250mm Back surface: ≤1600 Pa 1. Group 13~18 The middle of clamp should be between J and K, J=430mm,K=530mm 2. Group 19~20 The middle of clamp should be between J and K, J=A/4-50, K=A/4+50 3.
  • Page 13 Group 4 & Group 8 1658*992 1978*992 & 1978*986 Group 9 2002*1002 & 2016*1012 2000*992 & 1994*986 Group 10 2024*1002 & 2047*1012 1668*992 & 1650*986 Group 11 1680*1002 & 1693*1012 1698*998 & 1680*992 Group 12 1698*1002 & 1721*1012 Group 13 2123*995 &...
  • Page 14 Before the installation, please read the operation instructions of the PV system carefully. In addition, please completely prepare the site before the installation. Step 1:Install the rail Graphical representation Install the rail Step 2:Install the clamp Graphical representation Put the clamp into the rails Step 3:Install the module Graphical representation...

  • Page 15: The Installation Of Dual Glass Modules With Frame

    2.3.2 The Installation of Dual Glass Modules with Frame. The frame of each module has 8 mounting holes (Length* Width: 14mm*9mm) used to secure the modules to support structure. The module frame must be attached to a mounting rail using M8 corrosion-proof bolts together with spring washers and flat washers in eight symmetrical locations on the PV module.
  • Page 16 Dimensions（mm） Maximum designed mechanical load : 3600Pa Module type (positive ) & 1600Pa (negative) Frame 1984*998 & 1984*992 Group 1 2009*1008 & 2023*1018 2000*992 & 2031*1008 & 2054*1018 Group 2 & Group 7 1674*998 & 1686*1008 Group 3 1699*1018 & 1656*992 1698*998 &...
  • Page 17 bigger than J and less than K，as shown below. Figure 4：The mounting method of clamps for Dual glass modules with frame -15-...
  • Page 18 Composition Clamp type Dimension(mm) material End Clamp 39 x 50 x 42 (40 mm thickness) 39 x 60 x 42(For 1.5mm thickness frame) End Clamp 41.5 x 50 x 40 (35 mm thickness) End Clamp 41.5 x 50 x 35 (30 mm thickness) 42 x 50 x 28 Aluminum-alloy...
  • Page 19 length length A/4±50 A/4±50 Group 28 30&35 2465*1134 A=module A=module length length Table 7：Mechanical dimensions when modules installed with clamps fitting ethod ﹡ Note: 1) All installation methods herein are only for reference, and Jinko solar will not provide related mounting components, the system installer or trained professional personnel must be responsible for the PV system’s design, installation, and mechanical load calculation and security of the system.
  • Page 20 2194*1008 Group 9 Group 10 1868*1004 2194*1034 & 2205*1032 Group 11 Group 12 1868*1034 & 1878*1032 2223*1025 & 2255*1032 Group 13 Group 14 1889*1025 2090*1039 & 2090*1038 1/4L±50 1/4L±50 Group 15 2096*1039 1/4L±50 1/4L±50 Group 16 1750*1039 & 1750*1038 Group 17 2018*1008 Group 18 1692*1008...

  • Page 21: Wiring And Connection

    Note：The installation method of bolt fitting ( ) is based on the experimental results in Jinko. NEXTracker The design of the NexTracker tracking bracket, the selection of accessories and the installation of modules should be completed by a professional system installer, which can refer to Jinko's mechanical load. The load described in this manual is the design load.

  • Page 22: Maintenance And Care

    negative ground to avoid PID effect. i) If the inverter purchased by customers does not have the function of negative ground, Jinko can provide PID restorer solutions and recommended PID restorer manufacturers for customers'reference. j) If modules are connected in series, the total voltage is equal to the sum of individual voltages.

  • Page 23: Visual Inspection

    4.1 Visual Inspection Inspect the modules visually to find if there are any visual defects, If there are, the following items should be evaluated: a) If modules are observed having slight cell color differences at different angles, this is a normal phenomenon of modules with anti-reflection coating technology.

  • Page 24: Electrical Specification

    leakage to ground. The Dual glass modules of the non-metallic frame should not earthed. 5. Electrical specification The module electrical rating are measured under Standard Test Conditions, which are 1000W/m , irradiance with AM 1.5 spectrum and 25 deg (77° F) ambient temperature. The module might produce more or less voltage or current than rating value in uncertainty condition.
  • Page 25 Group 2 JKMxxxPP-60-DV JKMSxxxPP-60-DV JKMxxxPP-60-DV-J JKMSxxxPP-60-DV-J JKMxxx PP-60H-DV (xxx=240-290, in steps of 5) Group 3 JKMxxxPP-48-DV JKMSxxxPP-48-DV JKMxxxPP-48-DV-J JKMSxxxPP-48-DV-J (xxx=190-230, in steps of 5) Group 4 JKMxxxPP-36-DV JKMSxxxPP-36-DV JKMxxxPP-36-DV-J JKMSxxxPP-36-DV-J (xxx=145-170, in steps of 5) Group 5 JKMxxxM-72-DV JKMSxxxM-72-DV JKMxxxM-72-DV-J JKMSxxxM-72-DV-J JKMxxxM -72H-DV (xxx=250-420, in steps of 5)
  • Page 26 Group 11 JKMxxxM-60-BDV (xxx=250-350, in steps of 5) JKMxxxM-60-BDVP (xxx=260-355, in steps of 5) Group 12 JKMxxxM-60H-BDV (xxx=250-350, in steps of 5) JKMxxxM-60H-BDVP (xxx=260-355, in steps of 5) JKMxxxM-60H-MBB-BDVP (xxx=310-360, in steps of 5) JKMxxxN-60H-MBB-BDV (xxx=315-370, in steps of 5) Group 13 JKSM3-DDCA-xxx JKSN3-DDCA-xxx...
  • Page 27 (xxx=360-410, in steps of 5) Group 19 JKMxxxM-78HL3-BDVP JKMxxxM-78HL3-MBB-BDVP (xxx=430-485, in steps of 5) Group 20 JKMxxxM-66HL3-BDVP JKMxxxM-66HL3-MBB-BDVP (xxx=365-410, in steps of 5) Group 21 JKMxxxM-72HLM-BDVP (xxx=400-460, in steps of 5) Group 22 JKMxxxM-60HLM-BDVP (xxx=335-380, in steps of 5) Group 23 JKMxxxM-54HL4-BDVP 345-405 (xxx=...
  • Page 28 Group 28 JKMxxxM-6RL4-BDVP (xxx=425-495, in steps of 5) JKMxxxN-6RL4-BDV 425-510 (xxx= , in steps of 5) Group 29 JKMxxxM-72HL4-BDVP 460-540 (xxx= , in steps of 5) JKMxxxN-72HL4-BDV 460-555 (xxx= , in steps of 5) Group 30 JKMxxxM-7TL4- BDVP JKMxxxM -7TL4- BDVP -J 460-540 (xxx= , in steps of 5)
  • Page 29 (xxx=250-350, in steps of 5) JKMxxxM-60H-BDVP (xxx=260-355, in steps of 5) Group 5 ⑧ JKMxxxM-72-DV-F JKMxxxPP-72-DV-F (xxx=285-350, in steps of 5) Group 6 JKMxxxM-60-DV-F JKMxxxPP-60-DV-F (xxx=240-290, in steps of 5) Group 7 JKMxxxM-72H-MBB-BDVP (xxx=375-435, in steps of 5) JKMxxxN-72H-MBB-BDV (xxx=375-445, in steps of 5) Group 8 JKMxxxM-60H-MBB-BDVP (xxx=310-360, in steps of 5)
  • Page 30 Group 13 JKMxxxM-78HL3-BDVP JKMxxxM-78HL3-MBB-BDVP (xxx=430-485, in steps of 5) Group 14 JKMxxxM-66HL3-BDVP JKMxxxM-66HL3-MBB-BDVP (xxx=365-410, in steps of 5) Group 15 JKMxxxM-72HLM-BDVP (xxx=400-460, in steps of 5) Group 16 JKMxxxM-60HLM-BDVP (xxx=335-380, in steps of 5) Group 17 JKMxxxM-72H-DV (xxx=250-420, in steps of 5) Group 18 JKMxxxM-60H-DV (xxx=210-350, in steps of 5)
  • Page 31 JKMxxxM-66HL4-BDVP (xxx=425-495, in steps of 5) JKMxxxN-66HL4-BDV 425-510 (xxx= , in steps of 5) Group 24 JKMxxxM-6RL4-BDVP (xxx=425-495, in steps of 5) JKMxxxN-6RL4-BDV 425-510 (xxx= , in steps of 5) Group 25 JKMxxxM-72HL4-BDVP 460-550 (xxx= , in steps of 5) JKMxxxN-72HL4-BDV 460-570 (xxx=...
  • Page 32 10) RL3：163.75 large cell TR series module 11) HL3：163.75 large cell half-cut series module 12) HLM：166 large cell TR series module 13) L4: 182 large cell series module Jinko Wafer Cell Junction Technology Module Type Cell Module type Number Normal p-type 158 5BB Normal:...
  • Page 33 Note ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ -31-...
  • Page 34 Zhejiang Province, China 314416 Tel: +86 21 5183 8777 Tel:+86 793 858 8188 Tel: +86 573 8798 5678 Fax: +86 21 5180 8600 Fax:+86 793 846 1152 Fax: +86 573 8787 1070 www.jinkosolar.com | Technic Support: technic@jinkosolar.com | After-sales: cs@jinkosolar.com...

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