Bentone B 30 A FAME J Installation And Maintenance Instruction
Burner pro-s3, dv 57 c, ip40
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Summary of Contents for Bentone B 30 A FAME J
- Page 1 178 187 51-3 P93783 2023-03-17 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 30 A FAME/RME J/K Burner Pro-S3 DV 57 C IP40 Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\ nedladdning eller scanna or scan QR-code. download eller scan QR-koden.
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Page 3: Table Of Contents
Delayed ignition ................47 5.2 Inspection and maintenance ............ 23 Noise in pump ................47 Start-up ..................23 Pump pressure ................48 Preparing for installation ............23 5.5 Oil distribution ................23 10. Log of flue gas analysis .............49 Electrical connection ..............24 5.7 Handling and lifting instruction ..........25 Bentone... -
Page 4: General Information
Make sure that the burner is suitable for the application (see Technical • Data). All components must be installed without being bent, twisted or • subjected to mechanical or thermal forces that affect components. 165 105 01-2 2021-12-07 Bentone... - Page 5 When in operation, the burner’s noise level can exceed 85 dBA – use • hearing protection! - Operation: Carry out all stipulated settings, service and inspection work within • the set time. • If the oil burner control has a solid red light, contact your installer. Bentone...
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Page 6: General Requirements Fame/Rme
Annual cleaning and checking for the presence of water in the tank • should be done to avoid corrosion and microorganisms. 165 405 06 2021-12-07 Bentone... -
Page 7: Technical Data
• Fuel oil A Bio 10 according to DIN 51603-6. • Dimensioner B 30 A Ø B Ø C Ø B Ø C 187/315 * Min. recommended distance to fl oor. Dimensions fl ange 2.1.1 ø108 165 205 94-3 Bentone... -
Page 8: Working Field
6.0-17.0 kg/h 72-200 kW mbar Do not exceed working field. -0,5 Basic settings - Fuel oil Air settings Nozzle assembly Scale <˚ Burner output Scale nozzle assembly and air damper without damper motor. Settings air damper with damper motor. Bentone... -
Page 9: Basic Settings - Hvo/Xtl
Alt.2 The burner’s noise level can be reduced by connecting the burner’s air intake to the air duct that opens into an appropriate location. Installation must be done so it does not prevent air supply to the burner. Bentone... -
Page 10: Setting Of Ignition Electrodes And Brake Plate
Nozzle and pump pressure Due to different furnace geometries and capacities, it is not possible to recommend a nozzle model. Nozzle: 45° Solid/semisolid 60° Solid/semisolid 80° Solid/semisolid 10 bar (8-25 bar) depending on pump model Pump pressure: Bentone... -
Page 11: Nozzle Table
101,85 1208 1039 26,00 96,81 1148 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m RME energy content 10,4 kWh/kg. Bentone... - Page 12 1078 1297 1116 1341 1153 1382 1188 26,00 1359 1168 1406 1209 1453 1249 1497 1287 The table applies to oil with a viscosity of 4.4 mm2/s (cSt) at a density of 830 kg/m3. RME energy content 10,4 kWh/kg Bentone...
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Page 13: 2.10 Components
Fan wheel Air intake Nozzle Pump Motor Flame detector Ignition electrodes Electric box Nozzle assembly adjustment Nozzle assembly Air pressure switch Capacitor Flame tube Ignition cable Air setting Ignition transformer Main switch Cover, inspection glass Solenoid valve Switch 0-I Bentone... - Page 14 Bentone...
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Page 15: Electric Equipment
Componenter Burner control Main switch Operating fuse Air pressure switch Motor Ignition transformer Flame detector Connection block Operating switch Connection terminal board Regulating/Operating Solenoid valve thermostat Safety solenoid valve Temperature/pressure limiter 165 205 85-2 Bentone... -
Page 16: Wiring Diagram
Wiring diagram E106343 Brown Blue Green Yellow Gn/Ye Green/Yellow Black Grey White Orange Violet Bentone... -
Page 17: Control
Status LED shines yellow, the Fan LED fl ashes, and LEDs 2-6 show the fl ame signal strength. Each LED corresponds to 20% of the total fl ame signal. 5 lit LEDs correspond to 100% and 2 LEDs correspond to 40%. 165 205 60-2 Bentone... -
Page 18: Explanation Of The Different Sequence Modes
By pressing the manual reset button on the control unit or remote reset. Note! At remote reset: maximum 5 reset attempts within a 15 min period, after which qualified personnel must examine the burner before further reset attempts are made. Bentone... -
Page 19: Burnerpro Led Fault/Lock Code Table
BurnerPro LED fault/lock code table Bentone... - Page 20 Bentone...
- Page 21 Bentone...
- Page 22 Bentone...
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Page 23: Installation
Bleed the oil system. The oil pump/oil preheater may be damaged if • run dry. The vacuum in the suction line should not fall below 0.3 bar during start-up. 165 205 19-3 Bentone... -
Page 24: Electrical Connection
Electrical connection must be done in accordance with the applicable • regulations. Burners must be connected to an all-pole switch. • • Connection must conform to the wiring diagram. Use appropriately sized fuses. • If any electrical connection is used other than that recommended by Enertech, there may be a risk of damage to property and personal injury. Bentone... -
Page 25: Handling And Lifting Instruction
Handling and lifting instruction The lifting aid are available as accessories. 165 105 03-2 Bentone... -
Page 26: Mounting Of Burner On Boiler
Connect the burner electrically, (see chapter Service). Check oil line seals When the burner has been installed and put into operation, the tightness of the various coupling elements should be checked, in case of leakage - retighten the coupling elements. 165 205 95 Bentone... - Page 27 6 mm²/s. Oil fi lter Proposed pipe routing for oil distribution systems 6.1.2 with transport pump Transport oil pump Heavy oil fi lter Overfl ow valve 0.5 – 2.0 bar Fine fi lter Pressure gauge 1 Pressure gauge 2 Bentone...
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Page 28: Example Of Basic Settings
This provides the following nozzle according to the nozzle table, (see Technical data). Nozzle: 3.50 Gph Pump pressure: 10.0 bar Setting values for 154 kW according to basic setting diagram, (see Technical data). Air setting: Insert setting: 165 105 13-3 Bentone... -
Page 29: Calculate Prepurge Time, Industrial Applications
The prepurge time must correspond to at least 5 complete air circulations in the fire box and adapted compartments. Calculate prepurge time using the following formula: V · 5 1.56 m · 5 150 s Q · 1.2 / 3600 156 kW · 1.2 / 3600 165 205 96-2 2022-11-01 Bentone... -
Page 30: Air Setting
The position of the brake plate must be adjusted to achieve the most favorable pressure drop across the brake plate. Loosen screw (C) and adjust the position of the brake plate with screw (B) for good combustion. 165 105 24-2 Bentone... -
Page 31: Setting The Air Pressure Switch
Measure and note the lowest air pressure in the entire work area. Set the air pressure switch to about 10-15% lower than the lowest noted pressure. Test run the burner and check the function in the entire work area. Refi t protective cover. 172 535 11-2 Bentone... -
Page 32: Pump Suntec D(V) 57C
Rated voltage of coil: max 90°C Oil temperature: Components Suction Return and internal by-pass plug Nozzle outlet Pressure gauge port Vacuum gauge port Pressure adjustment 165 105 41 Bentone... -
Page 33: Pump Operating Principle
Models gear sizes ”45” and ”55” have a piston with a bleed slot to avoid build up of pressure in the nozzle and suction lines during shut down due to the expansion of oil caused by nozzle line heaters. Bentone... -
Page 34: Suction Line Tables
(D-H) max. = 4,5 m 150 150 139 150 108 150 150 150 150 **Q = pump capacity @ 0 bar / Pumpenleistung bei 0 bar Two pipe lift system capacité de l'engrenage à 0 bar/portata della pompa a 0 bar. Bentone... - Page 35 5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a nozzle capacity of 9,5 Gph. Max. permissible pressure at the suction and pressure side is 2,0 bar. Bentone...
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Page 36: Replacement Of Pump Filter
Loosen the pump cover’s screws. Remove the fi lter and gasket Mount new gasket and fi lter Refi t the cover Open the oil supply Start the burner and check seals and combustion When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. Bentone... -
Page 37: Replacing The Gasket Seal (Pump)
Pressure regulator kit 10 - 28 bars No cut-off” piston + short nozzle plug Shaft seal kit (lip seal + protective cone) By-pass plug G 1/4 gasket G 1/4 steel plug G 1/4 plastic plug Filter 10. Cover gasket Bentone... -
Page 38: Service
Ignition system with fl ame guard 10 years 250,000 cycles UV fl ame sensor 10,000 h 500,000 cycles Damper motor 10 years 500,000 cycles Contactor The burner and its components must be recycled according to applicable regulations. 165 405 08-2 2022-10-09 Bentone... -
Page 39: Combustion Device
Do not clean. Refi t fan housing and fi xing fl ange, lock with nut (G). Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 13 Bentone... -
Page 40: Air Damper
Clean the air damper and air intake (I), lubricate the damper shaft if necessary. Refi t air damper and regulator. Refi t the intake grille. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 14 Bentone... -
Page 41: Fan
Replace drive shaft coupling on pump. Refi t coupling, pump and motor, making sure drive shaft is connected correctly at both ends. Switch on the main power and open the fuel supply. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 17 Bentone... -
Page 42: Replace Oil Pump
Refi t oil hoses. Switch on the main power and open the fuel supply. Bleed the pump. Start burner and check/adjust combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 20 Bentone... -
Page 43: Replacement Of Electrical Components
Note the connection of the existing component and disassemble. Fit new component with same connection or with specified alternative connection. Switch on the main power and check the operation of the new component. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 105 11-3 Bentone... -
Page 44: Vibrations
• Check tightness of fasteners. Check fan wheel for damage and contamination (replace if necessary). • Check motor shaft and bearings. If they are worn, replace the motor. • Use screw to attach the vibration sensor. 165 405 22 Bentone... -
Page 45: Tightness Check Of Solenoid Valves
Disconnect the power supply to solenoid valves Y1, Y2 and Y3. • Provide power to safety solenoid valve Y1S. • Run motor and pump - check that no oil is coming out of the nozzle, • replace solenoid valve if necessary. Use Loctite 5188 on threaded oil pipelines. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 23 Bentone... -
Page 46: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 47: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter Bentone... -
Page 48: Pump Pressure
Change the oil or the pump‘s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone... -
Page 49: Log Of Flue Gas Analysis
Log of flue gas analysis Tel. no: Owner Adresss Tel. no: Installation Boiler Type Make Power kW Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C Setting brake disc Setting Air damper Pump pressure... - Page 50 EU Declaration of conformity Bentone Oil Burners Type: BF 1 B 40 B 65 ST 146 B 45 B 70 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer. The object of the declaration described above is in conformity with: •...
- Page 51 UK Declaration of conformity Bentone Oil Burners Type: BF 1 B 40 B 65 ST 146 B 45 B 70 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer. The object of the declaration described above is in conformity with: Supply of Machinery (Safety) Regulations 2008 •...
- Page 56 Enertech AB. P.O Box 309, SE-341 26 Ljungby www.bentone.com...
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