Bentone B 30 2A Installation And Maintenance Instruction
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Summary of Contents for Bentone B 30 2A
- Page 1 CR00057 178 134 52-2 2021-04-09 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 30 2A LOA24.171B2E AT2-45C Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\download nedladdning or scan QR-code. eller scan QR-koden. eller scanna QR-koden.
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Page 3: Table Of Contents
4.8 Air adjustment with damper motor __________________ 17 5. Burner installation ___________________________________ 18 5.1 Examples of basic setting B 30 2A __________________ 18 5.2 Setting values for nozzle and air damper _____________ 18 5.3 Setting of brake disc and air flow ___________________ 19 6. -
Page 4: Safety Information
• Burner pipes, fan wheels and air dampers may contain sharp edges. • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. 165 105 01 Bentone... - Page 5 - fl ue gas ducts and combustion air ducts are not blocked. - all actuators and control and safety devices are in working order and correctly set. • After commissioning, if a steady red light on the burner control is displayed, contact your installation technician. Bentone...
- Page 6 Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...
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Page 7: Technical Data
• Light oil, B10 heating oil/biofuel blend (as defined in DIN V51603-6). and is used for: • Water heating generators. • Hot air generators (these require LMO 24 255 C2E). 2.1 Dimensions B 30 2A Ø B Ø C 174/315 B 30 2A * Min. -
Page 8: Working Field B 30 2A
2.2 Working field B 30 2A 6.0-17.0 kg/h 72-200 kW mbar -0,5 2.3 Electric Specification Burner correspond to IP 20 Type Motor Complete burner Sound 250W, 1.8A, 230V, B 30 230V, 3.1A, 60Hz 84 dBA ± 0,5 dBA 60Hz, 8µF Max burner supply, see data plate. -
Page 9: Setting Of Brake Plate And Air Flow
45° Solid/semisolid 60° Solid/semisolid 80° Solid/semisolid Pump pressure 10 bar (8-25 bar) 2.6 Burner installation 2.6.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. Combustion device B 30 ø 110 ø 160-200 Bentone... -
Page 10: Nozzle Table
27,33 31,83 34,19 7,50 26,47 29,28 33,95 36,47 8,00 28,24 31,23 36,07 38,74 8,50 30,00 33,18 38,19 41,02 9,00 31,77 35,14 The table applies to oil with a viscosity of 4.4 mm /s at a density of 830 kg/m Bentone... - Page 11 768 660 67,77 70,66 14,00 67,96 71,84 75,55 896 770 79,09 82,43 16,00 77,67 82,11 86,34 1024 880 90,36 1072 94,20 1117 The table applies to oil with a viscosity of 4.4 mm /s at a density of 830 kg/m Bentone...
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Page 12: Description B 30 2A
2.8 Description B 30 2A Brake plate Cover, inspection glass 17. Photo cell Nozzle 10. Switch I-II 18. Air damper Ignition electrodes 11. Switch 19. Air intake Nozzle assembly 12. Fan wheel 20. Connecting pipe Stage 1 13. Motor 21. Solenoid valve... -
Page 13: General Instructions
The system must be fine-tuned at start-up. The temperature in the chimney must be at least 60 °C at 0.5 m down in the chimney to prevent condensation. 165 105 03 Bentone... -
Page 14: Installation
4. Installation 4.1 Handling and lifting instruktion The lifting aid are available as spare parts. Bentone... -
Page 15: Acceptance Inspection
• The connection should be made in accordance with the wiring diagram. • Fuse rating is as required If any electrical connection is used other than that recommended by Bentone, there may be a danger of damage to property and personal injury. Bentone... -
Page 16: Mount The Burner On The Boiler
Once the burner has been installed and commissioned, the seals of the various coupling elements should be checked (A). When a leak is detected, it is usually suffi cient to tighten the coupling element that is leaking. 165 105 47 Bentone... -
Page 17: Air Adjustment With Damper Motor
Reset the control switch to High Load and make sure the correct air quantity exchange of damper motor. is reached. Solenoid valve High capacity (black) High capacity (red) Low capacity (orange) Closed damper (blue) Releasing button N.B. The upper position is the standard position 165 105 05 Bentone... -
Page 18: Burner Installation
5. Burner installation 5.1 Examples of basic setting B 30 2A Burner output 150 kW Estimated nozzle output 150 kW/11,86 kWh/kg*= 12,6 kg/h Nozzle selection in accordance with the table. (See technical data) Nozzle selection is based on the selected pump pressure and the desired effect. -
Page 19: Setting Of Brake Disc And Air Flow
Recommended excess air Grade of Oil Excess air flue gases Max. % CO % CO Lambda 1.2 Light oil, B10 heating oil/ 4±1 ≈12,5 15,4 biofuel blend (as defined in DIN V51603-6) Bentone... -
Page 20: Burner Servicing
Close the boiler / spectacle fl ange. nozzles. Do not Turn on the main power. clean. Check combustion*. Note: When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. 165 105 07 Bentone... -
Page 21: Servicing Air Dampers
Make sure the damper axle is properly mounted. Install the intake grille for the air intake. Release the damper motor release button. Check/adjust the combustion. Note: When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone... -
Page 22: Replacement Of Damper Motor
Install the new damper motor on the mounting plate. Connect the damper motor’s cables. Re-install the damper motor and mounting plate on the air intake according to the instructions on servicing the air damper. Turn on the mains power. Check/adjust the combustion. Bentone... -
Page 23: Servicing The Fan
Disconnect the motor’s electrical cable Remove the motor Remove the drive shaft and drive coupling from the motor Disconnect the drive coupling from the pump Fit the coupling, pump, and motor. Make sure the drive shaft is connected correctly at both ends Bentone... -
Page 24: Replacement Of Oil Pump
Bleed the pump, start the burner and set the correct oil pressure (refer to technical data for correct output). Check combustion.* Note: When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone... -
Page 25: Vibration
Maximum vibration level are 5,0 mm/s • Check all bolts and nuts for correct torque • Check fan wheel for damage and contamination. Change when dirty/ unbalanced • Check motor bearings. If worn change motor/bearings Use lid screw hole for sensor mounting Bentone... -
Page 26: Instructions Pump
Nozzle outlet G 1/8” Stage 2 and stage 1 Pressure gauge port G 1/8” Vacuum gauge port G 1/8” Pressure adjustment Stage 1 Pressure adjustment Stage 2 Pressure adjustment Solenoid valve 1 10. Solenoid valve 2 165 105 14 Bentone... - Page 27 The blocking solenoid valve of the nozzle line is of the ”normally closed” type. This design ensures extremely fast response and the switching can be selected according to the burner operating sequence and is independent of motor speed. Bentone...
- Page 28 (D-H) max. = 4,5 m 150 150 139 150 108 150 150 150 150 **Q = pump capacity @ 0 bar / Pumpenleistung bei 0 bar Two pipe lift system capacité de l'engrenage à 0 bar/portata della pompa a 0 bar. Bentone...
- Page 29 5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a nozzle capacity of 9,5 Gph. Max. permissible pressure at the suction and pressure side is 2,0 bar. Bentone...
- Page 30 Mount new gasket and fi lter. Refi t the cover. Open the oil supply. Start the burner and check seals and combustion. When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone...
- Page 31 Shaft seal kit (lip seal + protective cone) By-pass plug G 1/4 gasket G 1/4 steel plug Filter Cover gasket Cover gaskets + fi lter Pressure gauge port or vacuum gauge port screw, O-ring 10. Coil 11. Tube assy Bentone...
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Page 32: Replacement Of Electrical Components
Turn on the main power. Check the function of the new component. Start the burner. Check combustion. When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. 165 105 11 Bentone... -
Page 33: Oil Burner Control
9. Oil burner control 9.1 Wiring diagram 165 105 27 Bentone... -
Page 34: List Of Components
Safety lock-out time: 10 s Reset time after lockout: ≈ 50 s Reaction time on flame failure: < 1 s Ambient temperature: -20 - +60°C Min. current with flame established: 65 µA Max. photo current at start: 5 µA Bentone... -
Page 35: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 36: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter 165 105 09-2 2021-01-21/2 Bentone... -
Page 37: Pump Pressure
Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter 165 105 09-2 2021-01-21/3 Bentone... -
Page 38: Log Of Flue Gas Analysis
11. Log of flue gas analysis Owner Adresss Tel. no: Installation Tel. no: Boiler Type Make Power Bentone Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C... -
Page 39: Oil Burners Maintenance Instructions
12. Oil burners maintenance instructions General information If the burner starts but does not ignite Keep the boiler room clean. Ensure that the boiler Make an attempt to start the burner. Never make close repeated start attempts. room has permanent fresh air intake. Switch off before dismantling the oil burner. - Page 44 Enertech AB. P.O Box 309, SE-341 26 Ljungby. www.bentone.com...
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