Bentone B 30 A Installation And Maintenance Instruction
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Summary of Contents for Bentone B 30 A
- Page 1 178 138 51-3 P93783 2022-11-01 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 30 A LMO24.255C2E AS47CK Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\ 2. www.bentone.com\ nedladdning eller scanna download or scan QR-code. download eller scan QR-koden.
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Page 3: Table Of Contents
Safety ....................4 Example of Basic settings ............19 Air setting ..................20 Technical data ...............6 5.4 Brake plate adjustment ............. 20 Dimensions B 30 A ................ 6 Burner installation ................ 7 Pump ..................21 2.3 Working field .................. 7 SUNTEC AS .................. 21 Basic settings - Fuel oil .............. -
Page 4: General Information
Make sure that the burner is suitable for the application (see Technical • Data). All components must be installed without being bent, twisted or • subjected to mechanical or thermal forces that affect components. 165 105 01-2 2021-12-07 Bentone... - Page 5 When in operation, the burner’s noise level can exceed 85 dBA – use • hearing protection! - Operation: Carry out all stipulated settings, service and inspection work within • the set time. • If the oil burner control has a solid red light, contact your installer. Bentone...
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Page 6: Technical Data
• HVO/XTL according to EN 15940. • Fuel oil according to DIN 51603-1. • Fuel oil A Bio 10 according to DIN 51603-6. Dimensions B 30 A øB øC Ø B Ø C 187/315 * Min. recommended distance to floor. -
Page 7: Burner Installation
6.0-17.0 kg/h 72-200 kW mbar Do not exceed working field. -0,5 Basic settings - Fuel oil Air settings Nozzle assembly Scale <˚ Burner output Scale nozzle assembly and air damper without damper motor. Settings air damper with damper motor. Bentone... -
Page 8: Basic Settings - Hvo/Xtl
(blue flame), the signal lamp in the reset button flashes green. By lowering the air velocity or changing the flame detector to QRC1 A1, the flame signal can be improved. Technical specification B 30 A Main supply 230V, 1~, 2.6/3.1A, 50Hz, IP20 Max fuse rating preheater excluded 1.30A, 281W... -
Page 9: Setting Of Ignition Electrodes And Brake Plate
3,00 9,71 115 10,38 123 11,00 130 11,60 137 12,17 144 12,71 151 13,23 157 13,73 163 14,21 168 4,00 11,88 141 12,70 150 13,47 160 14,20 168 14,89 176 15,56 184 16,19 192 16,80 199 17,39 206 /s (cSt) at a density of 830 kg/m The table applies to oil with a viscosity of 4.4 mm Bentone... -
Page 10: 2.10 Components
Cover, inspection glass Nozzle 16. Air damper 17. Solenoid valve Ignition electrodes 10. Fan wheel Nozzle assembly 11. Motor 18. Air intake Ignition cable 12. Photo cell 19. Pump Ignition transformer 13. Nozzle assembly adjustment Control box 14. Flame tube Bentone... -
Page 11: Electric Equipment
The cables of the safety system must be separated so that the outgoing signal is not placed in the same cable as the incoming signal. 165 205 56-2 Bentone... -
Page 12: Wiring Diagram
Wiring diagram Outer electrical connection Mains connection and fuse in accordance with local regulations. Brown Blue Gn/Ye Ground/Yellow Black Grey Bentone... -
Page 13: Function Lmo14/24
< 1 s < 1 s -5 - +60°C -20 - +60°C Ambient temperature Min detector current required (with fl ame) 45 µA dc 45 µA dc Max perm. detector current (without fl ame) 5.5 µA dc 5.5 µA dc Bentone... -
Page 14: Colour Codes Lmo14/24
If the reset button is instead kept pressed a second time for at least 3 seconds, you can, via an interface, obtain the corresponding information on a computer or flue gas analyser. To return to normal operation: Press the reset button for 1 second. Bentone... -
Page 15: Installation
Transport damage must be reported to the shipping company. Preparing for installation Check that the burner’s dimensions and capacity range are suitable for the relevant boiler. The power data on the rating plate refers to the burner’s minimum and maximum power. 165 205 19-2 Bentone... -
Page 16: Oil Distribution
Electrical connection must be done in accordance with the applicable • regulations. Burners must be connected to an all-pole switch. • • Connection must conform to the wiring diagram. Use appropriately sized fuses. • If any electrical connection is used other than that recommended by Enertech, there may be a risk of damage to property and personal injury. Bentone... -
Page 17: Handling And Lifting Instruction
Handling and lifting instruction The lifting aid are available as spare parts. 165 105 03-2 Bentone... -
Page 18: Mounting Of Burner On Boiler
Connect the burner electrically, (see chapter Service). Check oil line seals When the burner has been installed and put into operation, the tightness of the various coupling elements should be checked, in case of leakage - retighten the coupling elements. 165 105 47-2 Bentone... -
Page 19: Example Of Basic Settings
Once the burner has started and established flame, it is necessary to adjust the settings so that they are adapted to the installation and the fuel used. B 30 A Burner output: 154 kW Estimated nozzle output: 154 / 11.86*... -
Page 20: Air Setting
The position of the brake plate must be adjusted to achieve the most favorable pressure drop across the brake plate. Loosen screw (C) and adjust the position of the brake plate with screw (B) for good combustion. 165 105 24-2 Bentone... -
Page 21: Pump
60°C Components Suction line G 1/4” Return line G 1/4”and internal by-pass plug Nozzle outlet G 1/8” Pressure gauge port G 1/8” Vacuum gauge port G 1/8” Pressure adjustment 165 105 20-2 Bentone... - Page 22 To nozzle Pressure gauge ports Back to Shaft seal suction Gear-set Vacuum gauge port Oil under suction Oil under pressure By-pass plug By-pass plug removed By-passed oil inserted returned to tank, or to suction Return plugged Return Inlet Bentone...
- Page 23 150 150 150 150 Two pipe lift system 150 150 139 150 108 150 150 150 150 **Q = pump capacity @ 0 bar / Pumpenleistung bei 0 bar capacité de l'engrenage à 0 bar/portata della pompa a 0 bar. Bentone...
- Page 24 5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a nozzle capacity of 9,5 Gph. Max. permissible pressure at the suction and pressure side is 2,0 bar. Bentone...
- Page 25 Loosen the pump cover’s screws. Remove the fi lter and gasket. Mount new gasket and fi lter. Refi t the cover. Open the oil supply. Start the burner, check seals and combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. Bentone...
- Page 26 Pressure regulator Shaft seal kit (lip seal + protective cone) By-pass plug G 1/4 gasket G 1/4 steel plug (1-pipe system) Filter Cover gasket Cover Pressure gauge port or vacuum gauge port screw, O-ring 10. Coil 11. Tube assy Bentone...
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Page 27: Service
Ignition system with fl ame guard 10 years 250,000 cycles UV fl ame sensor 10,000 h 500,000 cycles Damper motor Contactor 10 years 500,000 cycles The burner and its components must be recycled according to applicable regulations. 165 405 07-2 2022-10-04 Bentone... -
Page 28: Combustion Device
Do not clean. Refi t fan housing and fi xing fl ange, lock with nut (G). Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 13 Bentone... -
Page 29: Air Damper
Clean the air damper and air intake (I), lubricate the damper shaft if necessary. Refi t air damper and regulator. Refi t the intake grille. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 14 Bentone... -
Page 30: Fan
Replace drive shaft coupling on pump. Refi t coupling, pump and motor, making sure drive shaft is connected correctly at both ends. Switch on the main power and open the fuel supply. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 17 Bentone... -
Page 31: Replace Oil Pump
Switch on the main power and open the fuel supply. Bleed the pump, start the burner and set the correct oil pressure (see Technical data for correct output). Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 19 Bentone... -
Page 32: Replacement Of Electrical Components
Note the connection of the existing component and disassemble. Fit new component with same connection or with specified alternative connection. Switch on the main power and check the operation of the new component. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 105 11-3 Bentone... -
Page 33: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 34: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter Bentone... -
Page 35: Pump Pressure
Change the oil or the pump‘s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone... -
Page 36: Log Of Flue Gas Analysis
Log of flue gas analysis Tel. no: Owner Adresss Tel. no: Installation Boiler Type Make Power kW Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C Setting brake disc Setting Air damper Pump pressure... - Page 37 EU Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
- Page 38 UK Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
- Page 40 Enertech AB. P.O Box 309, SE-341 26 Ljungby www.bentone.com...