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Summary of Contents for Bentone B30A
- Page 1 CR00440 178 198 51-1 2021-12-09 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 30 A LMO14.113C2E AS47CK 60Hz Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\download nedladdning or scan QR-code. eller scan QR-koden. eller scanna QR-koden.
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Page 3: Table Of Contents
9. Fault Location _____________________________________ 34 Burner will not start ____________________________ 34 Burner will not start after normal use ______________ 34 Delayed ignition _______________________________ 35 Noise in pump _________________________________ 35 Pump pressure ________________________________ 36 10. Log of flue gas analysis _____________________________ 37 Bentone... -
Page 4: Safety Information
• Burner pipes, fan wheels and air dampers may contain sharp edges. • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. 165 105 01 Bentone... - Page 5 - fl ue gas ducts and combustion air ducts are not blocked. - all actuators and control and safety devices are in working order and correctly set. • After commissioning, if a steady red light on the burner control is displayed, contact your installation technician. Bentone...
- Page 6 Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...
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Page 7: Technical Data
• Fuel oil according to DIN 51603-1. • Fuel oil A Bio 10 according to DIN 51603-6. 2.1 Dimensions B 30 A Ø B Ø C 187/315 B 30 A * Min. recommended distance to floor. 2.1.1 Dimensions flange ø108 165 405 05 Bentone... -
Page 8: Working Field B 30 A
2.3 Working field B 30 A 6.0-17.0 kg/h 72-200 kW mbar -0,5 2.4 Settings for nozzle and air damper Air settings Nozzle assembly Scale <˚ Burner output Scale nozzle assembly and air damper without damper motor. Settings air damper with damper motor. Bentone... -
Page 9: Setting Of Brake Plate And Air Flow
80° Solid/semisolid Pump pressure 10 bar (10-15 bar) depending on pump model 2.7 Burner installation 2.7.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. Combustion device B 30 A ø 110 ø 160-200 Bentone... -
Page 10: Nozzle Table
1060 93,70 1111 97,88 1161 101,85 1208 1039 26,00 96,81 1148 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone... - Page 11 1267 1089 24,00 1254 1078 1297 1116 1341 1153 1382 1188 26,00 1359 1168 1406 1209 1453 1249 1497 1287 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone...
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Page 12: Components
Cover, inspection glass 16. Air damper Ignition electrodes 10. Fan wheel 17. Solenoid valve Nozzle line 11. Motor 18. Air intake Ignition cable 12. Flame detector 19. Pump Ignition transformer 13. Brake plate adjustment Bruner Control 14. Flame tube Bentone... -
Page 13: Installation
Adjustment of the system must take place at start-up. The temperature in the chimney must be at least 60 °C at 0.5 m down in the chimney to prevent condensation. 165 105 03-2 Bentone... -
Page 14: Installation
4. Installation 4.1 Handling and lifting instruktion The lifting aid are available as spare parts. Bentone... -
Page 15: Preparations For Installatoin
• Connection must be made according to the wiring diagram, (see Electrical equipment). • Fuse is dimensioned as required. If any electrical connection is used other than that recommended by Enertech, there may be a danger of damage to property and personal injury. Bentone... -
Page 16: Mounting Of Burner On Boiler
Connect the burner electrically, (see Service). 4.6 Check oil line seals When the burner has been installed and put into operation, the tightness of the various coupling elements should be checked (A), in case of leakage - retighten the coupling elements. 165 105 47 Bentone... -
Page 17: Air Setting
The position of the brake plate must be adjusted to achieve as favorable pressure drop across the brake plate as possible. Loosen screw (C) and adjust the position of the brake plate with screw (B) for good combustion. 165 105 24-2 Bentone... -
Page 18: Example Of Basic Settings
This provides the following nozzle according to the nozzle table, (see Technical data). Nozzle: 3.50 Gph Pump pressure: 10.0 bar Setting values for 154 kW according to basic setting diagram, (see Technical data). Air setting: Insert setting: 165 105 13-3 Bentone... -
Page 19: Pump
60°C Components Suction line G 1/4” Return line G 1/4”and internal by-pass plug Nozzle outlet G 1/8” Pressure gauge port G 1/8” Vacuum gauge port G 1/8” Pressure adjustment 165 105 20-2 Bentone... - Page 20 Back to Shaft seal suction Gear-set Vacuum gauge port Oil under suction By-pass Oil under pressure By-pass plug plug removed By-passed oil inserted returned to tank, or to suction Return Inlet Return plugged One pipe installation Two pipe installation Bentone...
- Page 21 (D-H) max. = 4,5 m 150 150 139 150 108 150 150 150 150 **Q = pump capacity @ 0 bar / Pumpenleistung bei 0 bar capacité de l'engrenage à 0 bar/portata della pompa a 0 bar. Two pipe lift system Bentone...
- Page 22 5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a nozzle capacity of 9,5 Gph. Max. permissible pressure at the suction and pressure side is 2,0 bar. Bentone...
- Page 23 Mount new gasket and fi lter. Refi t the cover. Open the oil supply. Start the burner, check seals and combustion. When servicing/replacing components that affect combustion, fl ue gas analysis and soot test shall be carried out on the installation. Bentone...
- Page 24 Pressure regulator Shaft seal kit (lip seal + protective cone) By-pass plug G 1/4 gasket G 1/4 steel plug (1-pipe system) Filter Cover gasket Cover Pressure gauge port or vacuum gauge port screw, O-ring 10. Coil 11. Tube assy Bentone...
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Page 25: Service
Install fan housing and burner fl ange, lock with nut (G). Refi t the Euro plugs and switch on the main power supply. Check/adjust combustion. When servicing/replacing components that affect combustion, fl ue gas analysis and soot test shall be carried out on the installation. 165 105 23-2 Bentone... -
Page 26: Air Dampers
Install the intake grille for the air intake. Refi t the Euro plugs and switch on the main power supply. Check/adjust combustion. When servicing/replacing components that affect combustion, fl ue gas analysis and soot test shall be carried out on the installation. Bentone... -
Page 27: Fan
Replace drive shaft coupling on pump. Refi t the coupling, pump and motor - it is important that the drive shaft is connected correctly at both ends. Refi t the Euro plugs and switch on the main power supply. Bentone... -
Page 28: Replace Oil Pump
Bleed the pump, start the burner and set the correct oil pressure (see Technical data for correct output). Check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test shall be carried out on the installation. Bentone... -
Page 29: Vibrations
• Check the correct tightening on all screws. • Check fan wheel for damage, contamination or imbalance - replace if necessary. • Check motor shaft and bearings - replace in case of wear. Use the screw hole of the cover to install sensor. Bentone... -
Page 30: Oil Burner Control
7. Oil Burner Control Wiring diagram Alt 2 Alt 3 Alt 4 Alt. 1 Enl DIN 4791 165 205 56 Bentone... -
Page 31: Function Lmo14/24
< 1 s < 1 s Ambient temperature -5 - +60°C -20 - +60°C Min detector current required (with fl ame) 45 µA dc 45 µA dc Max perm. detector current (without fl ame) 5.5 µA dc 5.5 µA dc Bentone... -
Page 32: Colour Codes Lmo14/24
If the reset button is instead kept pressed a second time for at least 3 seconds, you can, via an interface, obtain the corresponding information on a computer or flue gas analyser. To return to normal operation: Press the reset button for 1 second. Bentone... -
Page 33: Replacement Of Electrical Components
Turn on the main power. Check the function of the new component. Start the burner. Check/adjust combustion. When servicing/replacing components that affect combustion, a flue gas analysis and soot test shall be carried out on the installation. 165 105 11-2 Bentone... -
Page 34: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 35: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter 165 105 09-2 2021-01-21/2 Bentone... -
Page 36: Pump Pressure
Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter 165 105 09-2 2021-01-21/3 Bentone... -
Page 37: Log Of Flue Gas Analysis
10. Log of flue gas analysis Owner Adresss Tel. no: Installation Tel. no: Boiler Type Make Power Bentone Burner Serial no. Type Model Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C... - Page 40 Enertech AB. P.O Box 309, SE-341 26 Ljungby. www.bentone.com...
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