Bentone B 30 A J/K RME Installation And Maintenance Instruction
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Summary of Contents for Bentone B 30 A J/K RME
- Page 1 CR00182 178 187 51-1 2020-08-27 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 30 A J/K RME Translation of the original instructions.
- Page 2 Beispiel Manualer på övriga språk www.bentone.com\nedladdning 352011030141 Serial no. 1234567 Man.Year 2019 Designation BF 1 KS 76-24 eller scanna QR-koden BF 1 Type Model BF 1 KS 76-24 Cap. Min-Max LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar Skriv in brännarens artikelnummer som finns på din...
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Page 3: Table Of Contents
11.2 Burner will not start after normal use ________________ 45 11.3 Delayed ignition __________________________________ 46 11.4 Noise in pump ___________________________________ 46 11.5 Pump pressure __________________________________ 46 12. Log of flue gas analysis ____________________________ 47 13. Oil burners maintenance instructions _______________ 48 Bentone... -
Page 4: General Information
• Burner tubes, fan wheels and air dampers may contain sharp edges. • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. 165 105 85 Bentone... - Page 5 - flue gas ducts and combustion air ducts are not blocked - all actuators and control and safety devices are in working order and correctly set • After commissioning - If the gas burner control has a solid red light, contact your installer. Bentone...
- Page 6 Oil hoses must be of high-quality fluoride rubber or PTFE intended for FAME, B-100 (RME). The hoses must be fitted with fire-retardant sleeves in order to satisfy requirements according to EN-ISO 6806. Bentone...
- Page 7 Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...
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Page 8: Technical Data
• Water heating generators • Steam generators • Industrial applications • Hot air generators 2.1 Dimensions B 30 Ø B Ø B Ø C B 30 187/315 * Min. recommended distance to floor. 2.2 Dimensions flange ø108 165 205 94 Bentone... -
Page 9: Working Field B 30
100 110 120 130 140 150 160 170 180 190 200 210 2.3.1 Electric Specification Burner correspond to IP 40 Type Motor Complete Sound burner B 30 180W 1,3A 230V 230V 2,6A 84 dBA ± 0,5 50Hz 5µF 50Hz Max operating current, see data plate Bentone... -
Page 10: Setting Of Brake Plate And Air Flow
45° Solid/semisolid 60° Solid/semisolid 80° Solid/semisolid Pump pressure 10 bar (8-25 bar) 2.6 Burner installation 2.6.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. Combustion device B 30 ø 110 ø 160-200 Bentone... - Page 11 Bentone...
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Page 12: Nozzle Table
89,36 1060 93,70 1111 97,88 1161 101,85 1208 1039 26,00 96,81 1148 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168 The table applies to oil with a viscosity of 4.4 mm /s at a density of 830 kg/m Bentone... - Page 13 1057 1267 1089 24,00 1254 1078 1297 1116 1341 1153 1382 1188 26,00 1359 1168 1406 1209 1453 1249 1497 1287 The table applies to oil with a viscosity of 4.4 mm /s at a density of 830 kg/m Bentone...
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Page 14: Description
2.7.1 Components Brake plate Burner tube Nozzle Air setting Solenoid valve Ignition electrodes Nozzle assembly Air intake Ignition Cable Pump Electric box Ignition transformer Inspection glass Air pressure switch Fan wheel Capacitor Disconnector Motor Photocell Switch 0-1 Nozzle assembly adjustment Bentone... - Page 15 Bentone...
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Page 16: General Instructions
The system must be fine-tuned at start-up. The temperature in the chimney must be at least 60 °C at 0.5 m down in the chimney to prevent condensation. 165 105 03 Bentone... -
Page 17: Installation
4. Installation 4.1 Handling and lifting instruktion The lifting aid are available as spare parts, Bentone... -
Page 18: Acceptance Inspection
• The connection should be made in accordance with the wiring diagram. • Fuse rating is as required If any electrical connection is used other than that recommended by Bentone, there may be a danger of damage to property and personal injury. -
Page 19: Burner Installation
Once the burner has been installed and commissioned, the seals of the various coupling elements should be checked (A). When a leak is detected, it is usually sufficient to tighten the coupling element that is leaking. 165 205 95 Bentone... - Page 20 This type of connection should be used only when the oil has a viscosity less than 6 mm²/s Oil filter 4.7.2 Proposed pipe routing for oil distribution systems with transport pump Transport oil pump Heavy oil filter Overflow valve 0.5 – 2.0 bar Fine filter Pressure gauge 1 Pressure gauge 2 Bentone...
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Page 21: Basic Settings
150 seconds ((Q · 1,2) / 3600) ((200 · 1,2)/3600) Example B 9,5 · 5 285 seconds ((Q · 1,2) / 3600) ((500 · 1,2)/3600) 25 · 5 170 seconds Example C ((Q · 1,2) / 3600) ((2200 · 1,2)/3600) Bentone... -
Page 22: Examples Of Basic Setting B30
Once the burner has started and established a flame, it will be necessary to adjust the settings so that they are adapted to the installation in question and the fuel used at the time. 165 201 96 Bentone... -
Page 23: Setting Values For Nozzle Assembly B 30
A flue gas analysis and soot quantity measurement must be carried out when fine-tuning the burner. Recommended moisture content Grade of Oil Excess air flue gases Max. % CO % CO Lambda 1.2 Light oil, B10 heating oil/ 3–5 ≈12,5 15,4 biofuel blend (as defined in DIN V51603-6) Bentone... -
Page 24: Nozzle Assembly Adjustment, Brake Plate
If breakdowns or interruptions occur, the air pressure switch is probably set to a too narrow position. Fit the protective cover, screw (Y). Setting area approx.: Type Max. pressure 1-10 mbar LGW 10 A2 500 mbar 2,5-50 mbar LGW 50 500 mbar Bentone... -
Page 25: Burner Servicing
Close the boiler / spectacle flange. replace nozzles with new Turn on the main power. nozzles. Do not clean. Check combustion*. Note: When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. 165 205 97 Bentone... -
Page 26: Servicing Air Dampers
Fit the burner body and the burner flange together and secure with the nut (G). Fit the grille and turn on the mains power. Check combustion* Note: When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone... -
Page 27: Servicing The Fan
Disconnect the motor’s electrical cable Remove the motor Remove the drive shaft and drive coupling from the motor Disconnect the drive coupling from the pump Fit the coupling, pump, and motor. Make sure the drive shaft is connected correctly at both ends Bentone... -
Page 28: Replacing The Oil Pump
Use caution when operating the burner, surfaces may be hot. When servicing oil bearing components, check for oil leakage when the burner is commissioned after servicing. Note: When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone... -
Page 29: Vibration
Maximum vibration level are 5,0 mm/s • Check all bolts and nuts for correct torque • Check fan wheel for damage and contamination. Change when dirty/ unbalanced • Check motor bearings. If worn change motor/bearings Use lid screw hole for sensor mounting Bentone... -
Page 30: Instructions Pump
10 - 28 bar Rated voltage of coil: 220/240V 50/60 Hz Oil temperature: max 90°C Components Suction Return and internal by-pass plug Nozzle outlet Pressure gauge port Vacuum gauge port Pressure adjustment 165 105 41 Bentone... - Page 31 : the by-pass hole of the nozzle plug allows air to pass to the nozzle line without opening of the regulator valve. For the first start up, bleeding can be accelerated by loosening the plug in a pressure gauge port. system Bentone...
- Page 32 (D-H) max. = 4,5 m 150 150 139 150 108 150 150 150 150 **Q = pump capacity @ 0 bar / Pumpenleistung bei 0 bar Two pipe lift system capacité de l'engrenage à 0 bar/portata della pompa a 0 bar. Bentone...
- Page 33 5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a nozzle capacity of 9,5 Gph. Max. permissible pressure at the suction and pressure side is 2,0 bar. Bentone...
- Page 34 Mount new gasket and filter Refit the cover Open the oil supply Start the burner and check seals and combustion Note: When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone...
- Page 35 Pressure regulator kit 10 - 28 bars No cut-off” piston + short nozzle plug Shaft seal kit (lip seal + protective cone) By-pass plug G 1/4 gasket G 1/4 steel plug G 1/4 plastic plug Filter 10. Cover gasket Bentone...
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Page 36: Replacement Of Electrical Components
Turn on the mains power. Check the function of the new component. Start the burner. Check combustion.* Note: When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. 165 105 11 Bentone... -
Page 37: Electrical Equipment
9. Electrical equipment 9.1 Wiring diagram 165 205 85 Bentone... -
Page 38: Component
9.2 Component. Burner control S30 External reset Operating fuse Ignition transformer Burner motor Connection block Flame detector X20 Connection terminal board Solenoid valve Operating switch Rules/Operating thermostat Y1S Safety solenoid valve Temperature/pressure limiter Main switch Air pressure switch Bentone... -
Page 39: Control
LED flashes during start-up. In Control mode, the Status LED shines yellow, the Fan LED flashes, and LEDs 2-6 show the flame signal strength. Each LED corresponds to 20% of the total flame signal. 5 lit LEDs correspond to 100% and 2 LEDs correspond to 40%. 165 205 60 Bentone... -
Page 40: Explanation Of The Different Sequence Modes
Burner Lockout When lockout occurs, the LEDs indicate the cause. The control unit status is saved in the memory, even in the event of a power outage. By pressing the manual reset button on the control unit or remote reset. Bentone... -
Page 41: Burnerpro Led Fault/Lock Code Table
10.4 BurnerPro LED fault/lock code table Bentone... - Page 42 Bentone...
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- Page 44 Bentone...
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Page 45: Fault Location
Check preheater function Preheater temperature too low Adjust the preheater‘s set operating tem- New oil type perature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09 Bentone... -
Page 46: Delayed Ignition
Change the oil or the pump's oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone... -
Page 47: Log Of Flue Gas Analysis
12. Log of flue gas analysis Owner Adresss Tel. no: Installation Tel. no: Boiler Type Make Power Bentone Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C... -
Page 48: Oil Burners Maintenance Instructions
13. Oil burners maintenance instructions General information If the burner starts but does not ignite Keep the boiler room clean. Ensure that the boiler Make an attempt to start the burner. room has permanent fresh air intake. Switch off before Never make close repeated start attempts. - Page 52 Enertech AB. P.O Box 309, SE-341 26 Ljungby. www.bentone.se, www.bentone.com...
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