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Noble HT-180 Series Installation/Operation & Technical Manual

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July 16, 2015
P/N 07610-004-25-05
NOBLE HT-180 SERIES UPRIGHT DOOR DISHMACHINES
INSTALLATION/OPERATION
& TECHNICAL MANUAL
ELECTRICALLY HEATED MODELS:
with Ventless and Energy Recovery
NOBLE HT-180
NOBLE HT-180
Noble Warewashing
Lancaster, Pennsylvania
www.nobleproducts.biz

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  • Page 1 NOBLE HT-180 SERIES UPRIGHT DOOR DISHMACHINES INSTALLATION/OPERATION & TECHNICAL MANUAL ELECTRICALLY HEATED MODELS: NOBLE HT-180 NOBLE HT-180 with Ventless and Energy Recovery Noble Warewashing July 16, 2015 Lancaster, Pennsylvania P/N 07610-004-25-05 www.nobleproducts.biz...
  • Page 3 REVISION MADE APPLICABLE REVISION DETAILS DATE 07-16-15 Process Released to production.
  • Page 4 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL NOBLE HT-180 Electrically heated, high temp, hot water sanitizing, with booster heater, doortype dishmachine NOBLE HT-180 with Ventless and Energy Recovery Electrically heated, high temp, hot water sanitizing, with booster heater doortype dishmachine and ventless heat recovery system Model: Serial No.:...

  • Page 5: Table Of Contents

    NOBLE HT-180 - Ventless Plumbing Assemblies 1/2” Solenoid Valve & 1/2” NPT Vacuum Breaker Repair Parts Kits Wash and Rinse Arm/Manifold Assemblies NOBLE HT-180 - Ventless Heat Recovery Assembly NOBLE HT-180 - Ventless Door Interlock Door Interlock/Exhaust Fan Control/Transformer Mounting Box Components...
  • Page 6 Electrical Diagrams - Top Mounted Control Boxes Solid State 208 - 230V, 50/60 Hz, single/three phase Noble HT-180 (UT w/Cycle Switches) 208 - 230V, 50/60 Hz, single/three phase Solid State 460V, 60 Hz, three phase Noble HT-180 (UT w/Cycle Switches) 460V, 60 Hz, three phase...
  • Page 7 SECTION 1: SPECIFICATION INFORMATION...
  • Page 8 SECTION 1: SPECIFICATION INFORMATION OPERATING CAPACITIES PERFORMANCE/CAPABILITIES WATER REQUIREMENTS OPERATING CAPACITY: NOBLE HT-180: (NOBLE HT-180) RACKS PER HOUR WASH TEMPERATURE (MINIMUM)(°F) DISHES PER HOUR 1450 WASH TEMPERATURE (MINIMUM)(°C) GLASSES PER HOUR 2088 RINSE TEMPERATURE (MINIMUM)(°F) RINSE TEMPERATURE (MINIMUM)(°C) (NOBLE HT-180-VENTLESS)

  • Page 9: Electrical Requirements

    Always verify with your electrical service contractor that your circuit protection is ade- quate and meets all applicable national and local codes. These numbers are provided in this manual simply for ref- erence and may change without notice at any given time. NOBLE HT-180: RINSE TYPICAL...

  • Page 10: Dimensions

    SECTION 1: SPECIFICATION INFORMATION DIMENSIONS NOBLE HT-180 (TOP MOUNTED CONTROL BOX) A- WATER INLET (1/2” NPT) LEGEND D- STANDARD CLEARANCE BETWEEN B- ELECTRICAL CONNECTION POINT MACHINE AND WALL (WITH DISHTABLE) IS 4” (10.2 cm). C- DRAIN (1 1/2” NPT) 4 7/8” (12.4 cm) 25 1/4”...
  • Page 11 SECTION 1: SPECIFICATION INFORMATION DIMENSIONS NOBLE HT-180 - VENTLESS (TOP MOUNTED CONTROL BOX)
  • Page 12 SECTION 1: SPECIFICATION INFORMATION TABLE DIMENSIONS 4” (10.2 cm) MINIMUM TABLE DIMENSIONS CORNER INSTALLATION 20 1/2” (52.1 cm) 2 1/2” (6.4 cm) OPENING 25 1/4” 4” (10.2 cm) (64.1 cm) MINIMUM 3/4” (1.9 cm) 1 1/2” (3.81 cm) ROLL TABLE DIMENSIONS 20 1/2”...

  • Page 13: Installation/Operation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS...

  • Page 14: Installation Instructions

    UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Noble Warewashing immediately to have the missing item shipped to you.

  • Page 15: Electrical Installation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) ating requirements, machine voltage, total amperage load and serial number. To install the incoming power lines, open the control box. This will require taking a phillipshead screwdriver and removing the four (4) screws on the front cover of the control box. Install 3/4” conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug.

  • Page 16: Operation Instructions

    FILLING THE WASH TUB: Ensure that the delime switch is in the NORMAL position, and place the power switch into the ON position. The Noble HT-180 should fill automatically and shut off when the appropriate level is reached (just below the pan strainer).

  • Page 17: Detergent Control

    If the water cannot get hot enough, your results may not be satisfactory. This is why Noble Warewashing recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

  • Page 18: False Panel Installation

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS FALSE PANEL INSTALLATION Rack rail removed & reposi- tioned for a corner operation. False Panel False panel positioned in unit. 1. Remove the rack assembly from the unit. 2. False panel will mount inside the dishmachine. 3.
  • Page 19 SECTION 3: PREVENTATIVE MAINTENANCE...

  • Page 20: Preventative Maintenance

    The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Noble Warewashing highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.

  • Page 21: Troubleshooting Section

    SECTION 4: TROUBLESHOOTING SECTION...
  • Page 22 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Dishmachine will not fill after the door is close.
  • Page 23 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Doors will not close completely.
  • Page 24 SECTION 5: PARTS SECTION...

  • Page 25: Top Mounted Control Box Assembly (Universal Timer)

    SECTION 5: PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY WITH UNIVERSAL TIMER...
  • Page 26 SECTION 5: PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY WITH UNIVERSAL TIMER (CONTINUED) ITEM DESCRIPTION Mfg. No. Control Box Weldment 05700-003-30-14 Timer Bracket 05700-003-02-08 Lock Nut 6-32 05310-373-03-00 Heater Contactor 05945-109-01-69 Terminal Block 05940-011-48-27 Lock Nut 10-24 05310-373-01-00 Contactor,Wash Motor 05945-002-74-20 Relay 05945-111-47-51...

  • Page 27: Hood Assembly (Bolted Single Support Design)

    SECTION 5: PARTS SECTION HOOD ASSEMBLY (BOLTED SINGLE SUPPORT DESIGN) ITEM DESCRIPTION Mfg. No. Hood Weldment (Tempstar/Tempstar LT/Tempstar NB) 05700-002-29-79 Hood Support 05700-002-78-99 Bolt, 1/4”-20 x 1/2” Long 05305-274-21-00 Washer, Flat, SS, 1/4”-20 ID 05311-174-01-00 Locknut, 1/4”-20 with Nylon Insert (Not Shown) 05310-374-01-00 Block Spacer 05700-002-81-02...

  • Page 28: Cantilever Arm/Door Assemblies

    SECTION 5: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES 10, 11, 12 24, 18 23, 18 15, 16 17, 18 19, 11, 21 19, 11, 12 Magnet Cover(used with item 15) 05700-004-07-39...
  • Page 29 SECTION 5: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) ITEM DESCRIPTION Mfg. No. Cantilever Arm 05700-031-50-67 Spring Pin, 1/4" x 1 1/8" 05315-407-06-00 Yoke Assembly 05700-000-75-77 Cotter Pin 05315-207-01-00 Yoke 05700-000-75-78 Clevis Pin, 5/16” x 1 3/8” 05315-700-01-00 Nylon Washer 05311-369-03-00 Bushing 03120-100-03-00 Locknut, 3/8”-16 S/S Hex Center...

  • Page 30: Tub Assembly

    SECTION 5: PARTS SECTION TUB ASSEMBLY 10, 11 Solid State Thermostat 14, 11 31, 30 22 23 27, 28 * Represents an item not shown. Nut, 1/4”-20 Serrated Nut Bracket, Motor Support Weldment 05310-011-66-49 05700-002-68-31 Pump Support Adjustable Bracket 05700-002-20-41 Pump Support Bracket Complete Assembly 05700-002-00-46...
  • Page 31 SECTION 5: PARTS SECTION TUB ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Tub Weldment 05700-002-12-59 Rack Assembly 05700-002-01-00 Bulk Head Plug 04730-609-05-00 See Page Entitled “Wash Motors” Gasket 05700-111-35-03 O-ring 05330-400-05-00 Bolt, Hex 3/8”-16 x 1 1/4" Long 05305-276-10-00 Lower Wash Manifold Weldment 05700-031-46-00 Suction Strain Weldment 05700-001-22-23...

  • Page 32: Frame Assembly

    SECTION 5: PARTS SECTION FRAME ASSEMBLY Front Panel Locknut, 1/4”-20 S/S Hex with Nylon Insert 05700-002-36-65 05310-374-02-00 Bolt, 1/4”-20 x 1/2” 05305-274-02-00 Frame Weldment 05700-031-48-01 Bullet Foot 05340-108-01-03 Flanged Bullet Foot 05340-002-34-86...

  • Page 33: Rinse Tank Assembly

    SECTION 5: PARTS SECTION RINSE TANK ASSEMBLY See page 27 to order phase 2, 3 conversion kits for the heater. 7, 8 See page entitled “WASH HEATERS/RINSE HEATERS”. ITEM DESCRIPTION Mfg. No. Booster Tank Weldment 05700-001-22-02 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Washer, #10 S/S Flat 05311-173-01-00...
  • Page 34 SECTION 5: PARTS SECTION RINSE TANK AND ROUND FLANGE HEATER ASSEMBLY See page 27 to order phase 2, 3 conversion kits for the heater. 10, 13 7, 8 See page entitled “RINSE HEATERS - ROUND FLANGED HEATERS”. ITEM DESCRIPTION Mfg. No. Booster Tank Weldment 05700-003-58-41 Locknut, 1/4-20 with Nylon Insert...

  • Page 35: Wash Motors

    WASH MOTORS The Noble models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure that you order the correct wash...

  • Page 36: Motor & Pump Assembly

    SECTION 5: PARTS SECTION MOTOR & PUMP ASSEMBLY Complete Pump & Motor Assembly, 60HZ Complete Pump & Motor Assembly, 50HZ 06105-002-69-78 06105-002-19-87 Motor Only, 60HZ 06105-002-79-61 Pump Only Assembly, 60HZ Pump Only Assembly, 50HZ (Area indicated within box, Casing is included) (Area indicated within box, Casing is included) Motor Only, 50HZ 05700-002-79-51...

  • Page 37: Wash Heaters/Rinse Heaters

    WASH HEATERS/RINSE HEATERS The Noble models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table:...
  • Page 38 RINSE HEATERS - ROUND FLANGED HEATER The Noble models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table:...

  • Page 39: Incoming Plumbing/Outlet Plumbing Assembly

    SECTION 5: PARTS SECTION NOBLE HT-180 INCOMING PLUMBING/OUTLET PLUMBING ASSEMBLY NOBLE HT-180 INCOMING PLUMBING NOBLE HT-180 (Complete Assembly) 05700-003-60-74 OUTLET PLUMBING (Complete assembly) 05700-003-60-75 Tube Length Chart Item # Length (Inches) 1/2” x 37" Long 1/2” x 3 1/2" Long 1/2"...

  • Page 40: Wprk Kit Option

    SECTION 5: PARTS SECTION NOBLE HT-180 INCOMING PLUMBING/OUTLET PLUMBING ASSEMBLY/WPRK KIT OPTION ITEM DESCRIPTION Mfg. No. Water Pressure Regulator, 1/2" NPT 05700-100-04-07 Valve, Ball, 1/4" NPT 04810-011-72-67 Gauge, Pressure, 0-100 PSI 06685-111-88-34 Tee, Brass, 1/2" NPT x 1/2" x 1/4"...

  • Page 41: Noble Ht-180 Incoming Plumbing Assemblies

    SECTION 5: PARTS SECTION NOBLE HT-180 INCOMING PLUMBING ASSEMBLY (Complete Assembly) 05700-003-60-73 ITEM DESCRIPTION Mfg. No. Tee, Brass, 1/2" x 1/2" x 1/4" NPT 04730-411-25-01 Adapter, 1/2” MNPT x Cu Male 04730-011-59-53 Water Pressure Regulator, 1/2" NPT 04820-100-04-07 Valve, Ball, Bronze, 1/4" NPT 04810-011-72-67 Adapter, 1/2”...

  • Page 42: Noble Ht-180 - Ventless Plumbing Assemblies

    SECTION 5: PARTS SECTION NOBLE HT-180 - VENTLESS PLUMBING ASSEMBLY ITEM DESCRIPTION Mfg. No. Vac Breaker 1/2 Brass 04820-003-06-13 Elbow, 90 Degree 1/2 Street Brass 04730-206-08-00 W-Plumbing, Rinse Injector 05700-004-19-83 A-Plumbing, Outlet w/ Heat Exc. 05700-004-19-12 Hose, 1/2" ID X 24" LG Red 05700-004-19-89 Hose, 1/2"...
  • Page 43 SECTION 5: PARTS SECTION NOBLE - VENTLESS PLUMBING ITEM DESCRIPTION Mfg. No. Bushing, Hex 3/4"M to 1/2" Brass 04730-002-56-27 Nipple, Brass 1/2" X 3" NPT 04730-004-20-10 Elbow, 1/2 NPT 90 Brass 04730-011-42-96 Tee, 1/2 FNPT X 1/2 FNPT 1/4 FNPT 04730-002-22-56 Union, 1/2"...

  • Page 44: 1/2" Solenoid Valve & 1/2" Npt Vacuum Breaker Repair Parts Kits

    SECTION 5: PARTS SECTION 1/2” SOLENOID VALVE & 1/2” NPT VACUUM BREAKER REPAIR PARTS KITS Screw Cap Screw Data Plate Coil & Housing Data Plate Valve Bonnet Spring & Plunger Kit 06401-003-07-40 Cap Retainer O-Ring O-Ring & Diaphragm Diaphragm 06401-003-07-42 Retainer Plunger Components of Repair Kit...

  • Page 45: Wash And Rinse Arm/Manifold Assemblies

    SECTION 5: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES Rinse Injector Weldment 1 per machine 05700-002-56-75 Plug, 1/8” NPT, Brass 3 per Rinse Injector 04730-209-07-37 DETAIL “A” Rinse Injector Gasket FINAL RINSE ARMS & MANIFOLD 2 per machine 05330-111-42-81 2, 3, 4 9, 17 6, 10 9, 17...
  • Page 46 SECTION 5: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED) ITEM DESCRIPTION Mfg. No. Upper Manifold 05700-031-34-82 Nut, 3/8"-16 S/S Hex 05310-276-01-00 Lockwasher,3/8 05311-276-01-00 Bolt, Hex 3/8”-16 x 7/8" Long 05306-011-36-95 O Ring 05330-111-35-15 Positioning Bracket, Manifold Tube 05700-011-34-63 Tube, Wash Manifold 05700-131-15-07 Gasket, Manifold 05700-111-35-03...

  • Page 47: Noble Ht-180 - Ventless Heat Recovery Assembly

    SECTION 5: PARTS SECTION NOBLE HT-180 - VENTLESS HEAT RECOVERY SYSTEM ASSEMBLY...
  • Page 48 SECTION 5: PARTS SECTION NOBLE HT-180 - VENTLESS HEAT RECOVERY SYSTEM ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Coil, Heat Exchanger 04420-004-19-61 Inlet, Cold Water 05700-004-19-01 Ring, Water Inlet 05700-004-19-24 Plate, Fan Mounting 05700-004-18-07 Upper Shroud 05700-004-18-06 Exhaust Box 05700-004-18-04 Gasket, Heat Exchanger...

  • Page 49: Noble Ht-180 - Ventless Door Interlock

    SECTION 5: PARTS SECTION NOBLE HT-180 - VENTLESS DOOR INTERLOCK ITEM DESCRIPTION Mfg. No. Guide Block, Door Lock 09330-004-22-72 F-Cover, Door Lock Mounting 05700-004-22-80 W-Rod, Interlock Weldment 05700-004-23-15 Soleniod, Horizontal 1" Push 04820-004-24-11 Spring, Comp. 05935-004-24-10 W-Base, Door Interlock Box...

  • Page 50: Door Interlock/Exhaust Fan Control/Transformer Mounting Box Components

    SECTION 5: PARTS SECTION DOOR INTERLOCK/EXHAUST FAN CONTROL/TRANSFORMER MOUNTING BOX Door Interlock Box Cover Door Interlock Box Bottom 05700-001-21-27 05700-001-21-26 Other Door Interlock components (not shown): DESCRIPTION Mfg. No. Pipe Clamp (found on the side of the machine) 05700-000-35-05 Solenoid, Electrical Interlock Option 04810-100-61-33 Relay 05945-111-47-51...

  • Page 51: False Panel Installation

    SECTION 5: PARTS SECTION FALSE PANEL INSTALLATION Left & Front False Panel Weldment Rack rail removed & reposi- 05700-002-75-52 tioned for a corner operation. Right False Panel Weldment (Use with Overflow Tube Lifter) 05700-002-98-85 Left & Front False Panel Kit 05700-002-75-59 Right False Panel Kit (Use with Overflow Tube Lifter)

  • Page 52: Go*Box Kit

    SECTION 5: PARTS SECTION GO*BOX COMPONENTS A GO*BOX is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90% or more of the time. The following components may be ordered together using the following Mfg. No.: 06401-003-62-04 ITEM DESCRIPTION Mfg.

  • Page 53: Drain Quench Assembly

    SECTION 5: PARTS SECTION DRAIN QUENCH ASSEMBLY Elbow, 1-1/2” 90° Street 04730-206-32-00 Drain Quench Assembly 06401-002-59-52 Nipple, 1-1/2” NPT 04730-207-40-00 Modified Compression Fitting Lid, Drain Quench 05700-001-16-52 05700-002-67-16 Thermostat 05930-003-13-65 Solenoid Valve Reducer, 1-1/2” x 1/4” 04810-100-09-18 04730-002-55-76 To Dishmachine Drain To Cold Water Supply Tee, 1-1/2”...
  • Page 54 SECTION 6A: ELECTRICAL SCHEMATICS FOR TOP MOUNT UNITS...
  • Page 55 SECTION 6: ELECTRICAL SCHEMATICS SOLID STATE NOBLE HT-180 (TOP MOUNT W/ CYCLE SWITCHES) 208-230 VOLT - 50/60 HERTZ - SINGLE & THREE PHASE...
  • Page 56 SECTION 6: ELECTRICAL SCHEMATICS NOBLE HT-180 (TOP MOUNT W/ CYCLE SWITCHES) 208-230 VOLT - 50/60 HERTZ - SINGLE & THREE PHASE...
  • Page 57 SECTION 6: ELECTRICAL SCHEMATICS SOLID STATE NOBLE HT-180 (TOP MOUNT W/ CYCLE SWITCHES) 460 VOLT - 60 HERTZ -THREE PHASE...
  • Page 58 SECTION 6: ELECTRICAL SCHEMATICS NOBLE HT-180 (TOP MOUNT W/ CYCLE SWITCHES) 460 VOLT - 60 HERTZ -THREE PHASE...
  • Page 59 SECTION 6: ELECTRICAL SCHEMATICS NOBLE HT-180 (TOP MOUNT W/ CYCLE SWITCHES ) 208-230 VOLT - 50/60 HERTZ - SINGLE & THREE PHASE...
  • Page 60 SECTION 6: ELECTRICAL SCHEMATICS NOBLE HT-180 (TOP MOUNT W/ CYCLE SWITCHES) 460 VOLT - 50/60 HERTZ - SINGLE & THREE PHASE...
  • Page 61 SECTION 6: ELECTRICAL SCHEMATICS NOBLE HT-180 (TOP MOUNT W/ CYCLE SWITCHES) 208-230 VOLT - 50/60 HERTZ - SINGLE & THREE PHASE...
  • Page 62 SECTION 6C: ELECTRICAL SCHEMATICS FOR OPTIONS...
  • Page 63 SECTION 6: ELECTRICAL SCHEMATICS DOOR INTERLOCK OPTION...
  • Page 64 SECTION 6: ELECTRICAL SCHEMATICS EXHAUST FAN HOOKUP/DRAIN QUENCH OPTIONS...
  • Page 65 Noble Warewashing • Lancaster, Pennsylvania www.nobleproducts.biz Noble HT-180 Technical Manual 07610-004-25-05 Issued: 07-15-15 Revised: N/A...

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