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KTM Manuals
Motorcycle
125 EXC 2016
Owner's manual
KTM 125 EXC 2016 Owner's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Means of Representation
Symbols Used
Formats Used
Safety Advice
Use Definition - Intended Use
Degrees of Risk and Symbols
Tampering Warning
Safe Operation
Protective Clothing
Work Rules
Environment
Owner's Manual
Important Notes
Manufacturer and Implied Warranty
Operating and Auxiliary Substances
Spare Parts, Accessories
Service
Figures
Customer Service
View of Vehicle
View of Vehicle, Front Left (Example)
View of Vehicle, Rear Right (Example)
Serial Numbers
Chassis Number
Type Label
Key Number (All EXC Models)
Engine Number
Fork Part Number
Shock Absorber Article Number
Controls
Clutch Lever
Hand Brake Lever
Throttle Grip
Kill Switch (All EXC Models)
Kill Switch (All XC-W Models)
Horn Button (All EXC Models)
Light Switch (All EXC Models)
Light Switch (All XC-W Models)
Turn Signal Switch (All EXC Models)
Emergency off Switch (EXC AU)
Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)
Electric Starter Button (EXC AU)
Overview of Indicator Lamps (All EXC Models)
Overview of Indicator Lamps (All XC-W Models)
Opening the Filler Cap
Closing the Filler Cap
Fuel Tap
Choke
Shift Lever
Kick Starter
Foot Brake Lever
Side Stand
Steering Lock (All EXC Models)
Locking the Steering (All EXC Models)
Unlocking the Steering (All EXC Models)
Speedometer
Speedometer Overview
Activation and Test
Setting Kilometers or Miles
Setting the Speedometer Functions
Setting the Clock
Viewing the Lap Time
Display Mode SPEED (Speed)
Display Mode SPEED/H (Service Hours)
Setup Menu
Setting the Unit of Measurement
Display Mode SPEED/CLK (Time)
Setting the Clock
Display Mode SPEED/LAP (Lap Time)
Viewing the Lap Time
Display Mode SPEED/ODO (Odometer)
Display Mode SPEED/TR1 (Trip Master 1)
Display Mode SPEED/TR2 (Trip Master 2)
Setting TR2 (Trip Master 2)
Display Mode SPEED/A1 (Average Speed 1)
Display Mode SPEED/A2 (Average Speed 2)
Display Mode SPEED/S1 (Stop Watch 1)
Display Mode SPEED/S2 (Stop Watch 2)
Table of Functions
Table of Conditions and Menu Activation
Preparing for Use
Advice on First Use
Running in the Engine
Preparing the Vehicle for Difficult Riding Conditions
Preparing for Rides on Dry Sand
Preparing for Rides on Wet Sand
Preparations for Riding on Wet and Muddy Surfaces
Preparations for Riding at High Temperatures and Low Speeds
Preparing for Riding at Low Temperatures or in Snow
Riding Instructions
Checks and Maintenance Work When Preparing for Use
Starting
Start off
Shifting, Riding
Braking
Stopping, Parking
Transport
Refueling
Service Schedule
Service Work (as Additional Order)
Tuning the Chassis
Checking the Basic Chassis Setting with the Rider's Weight
Compression Damping of the Shock Absorber
Adjusting the Low-Speed Compression Damping of the Shock Absorber
Adjusting the High-Speed Compression Damping of the Shock Absorber
Adjusting the Rebound Damping of the Shock Absorber
Measuring the Sag of the Unloaded Rear Wheel
Checking the Static Sag of the Shock Absorber
Checking the Riding Sag of the Shock Absorber
Adjusting the Spring Preload of the Shock Absorber
Adjusting the Riding Sag
Checking the Basic Setting of the Fork
Adjusting the Compression Damping of the Fork
Adjusting the Rebound Damping of the Fork
Adjusting the Spring Preload of the Fork (EXC, XC-W)
Handlebar Position
Adjusting the Handlebar Position
Service Work on the Chassis
Raising the Motorcycle with a Lift Stand
Removing the Motorcycle from the Lift Stand
Bleeding the Fork Legs
Cleaning the Dust Boots of the Fork Legs
Removing the Fork Protector
Installing the Fork Protector
Removing the Fork Legs
Installing the Fork Legs
Removing the Lower Triple Clamp (200 XC-W US, 250 XC-W US, 300 EXC BR, 300 XC-W US)
Removing the Lower Triple Clamp (EXC EU, EXC Six Days, EXC EU/AU, Six Days)
Installing the Lower Triple Clamp
(200 XC-W Us, 250 XC-W Us, 300 Exc Br, 300 XC-W Us)
Installing the Lower Triple Clamp (EXC EU, EXC Six Days, EXC EU/AU, Six Days)
Checking the Play of the Steering Head Bearing
Adjusting the Play of the Steering Head Bearing
Greasing the Steering Head Bearing
Removing the Front Fender
Installing the Front Fender
Removing the Shock Absorber
Installing the Shock Absorber
Removing the Seat
Mounting the Seat
Removing the Air Filter Box Lid
Installing the Air Filter Box Lid
Removing the Air Filter
Installing the Air Filter
Cleaning the Air Filter and Air Filter Box
Sealing the Air Filter Box
Removing the Main Silencer
Installing the Main Silencer
Changing the Glass Fiber Yarn Filling of the Main Silencer
Removing the Fuel Tank
Installing the Fuel Tank
Checking the Chain for Dirt
Cleaning the Chain
Checking the Chain Tension
Adjusting the Chain Tension
Checking the Chain, Rear Sprocket, Motor Sprocket, and Chain Guide
Checking the Frame
Checking the Swingarm
Checking the Routing of the Throttle Cable
Checking the Rubber Grip
Additionally Securing the Rubber Grip
Adjusting the Basic Position of the Clutch Lever
Checking/Correcting the Fluid Level of the Hydraulic Clutch
Changing the Hydraulic Clutch Fluid
Removing the Engine Guard
Installing the Engine Guard
Brake System
Checking the Free Travel of the Hand Brake Lever
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
Checking the Brake Discs
Checking the Front Brake Fluid Level
Adding Front Brake Fluid
Checking the Front Brake Linings
Changing the Front Brake Linings
Checking the Free Travel of Foot Brake Lever
Adjusting the Basic Position of the Foot Brake Lever
Checking the Rear Brake Fluid Level
Adding Brake Fluid for the Rear Brake
Checking the Rear Brake Linings
Changing the Brake Linings of the Rear Brake
Wheels, Tires
Removing the Front Wheel
Installing the Front Wheel
Removing the Rear Wheel
Installing the Rear Wheel
Checking the Tire Condition
Checking the Tire Air Pressure
Checking the Spoke Tension
Electrical System
Removing the Battery (All 200/250/300 Models)
Installing the Battery (All 200/250/300 Models)
Recharging the Battery (All 200/250/300 Models)
Changing the Main Fuse (All 200/250/300 Models)
Removing the Headlight Mask with the Headlight
Refitting the Headlight Mask with the Headlight
Changing the Headlight Bulb
Changing the Turn Signal Bulb (All EXC Models)
Checking the Headlight Setting
Adjusting the Headlight Range
Changing the Speedometer Battery
Cooling System
Checking the Antifreeze and Coolant Level
Checking the Coolant Level
Draining the Coolant
Refilling with Coolant
Tuning the Engine
Checking the Play in the Throttle Cable
Adjusting the Play in the Throttle Cable
Carburetor - Idle
Carburetor - Adjusting the Idle Speed
Emptying the Carburetor Float Chamber
Checking the Basic Position of the Shift Lever
Adjusting the Basic Position of the Shift Lever
Engine Characteristic - Auxiliary Spring (All 250/300 Models)
Engine Characteristic - Setting the Auxiliary Spring (All 250/300 Models)
Service Work on the Engine
Checking the Gear Oil Level
Changing the Gear Oil
Draining the Gear Oil
Refilling with Gear Oil
Adding Gear Oil
Cleaning, Care
Cleaning the Motorcycle
Checks and Maintenance Steps for Winter Operation
Storage
Preparing for Use after Storage
Troubleshooting
Technical Data
Engine
All 125 Models
All 200 Models
All 250 Models
All 300 Models
Engine Tightening Torques
All 125/200 Models
All 250/300 Models
Capacities
Gear Oil
Coolant
Fuel
Chassis
Electrical System
Tires
Fork
EXC EU, All 200 Models
250/300 Exc Eu/Au, XC-W Us, 300 Exc Br
EXC Six Days EU
250/300 Six Days
Shock Absorber
All 125/200 Models
All 250/300 Models
Chassis Tightening Torques
Carburetor
22.10.1 All 125 Models
22.10.2 200 Exc Eu
22.10.3 200 Exc au
22.10.4 200 XC-W Us
22.10.5 250 EXC EU, 250 EXC Six Days EU
22.10.6 250 Exc au
22.10.7 250 XC-W Us
22.10.8 300 EXC EU, 300 EXC Six Days EU
22.10.9 300 Exc au
22.10.10 300 Exc Br
22.10.11 300 XC-W US, 300 XC-W Six Days US
Carburetor Tuning
Carburetor Tuning (All 125 Models)
Carburetor Tuning (All 200 Models)
Carburetor Tuning (All 250 Models)
Carburetor Tuning (All 300 EXC Eu/Au/Six Days, 300 XC-W Us/Six Days)
Carburetor Tuning (300 EXC BR)
General Carburetor Tuning
Substances
Auxiliary Substances
Standards
List of Abbreviations
List of Symbols
Yellow and Orange Symbols
Green and Blue Symbols
Index
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OWNER'S MANUAL
2016
200 XC‑W
250 XC‑W
300 XC‑W
Art. no. 3213334en
125 EXC
200 EXC
250 EXC
300 EXC
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This manual is also suitable for:
Exc 200 exc 2016
200 xc-w 2016
250 exc 2016
250 xc-w 2016
300 exc 2016
300 xc-w 2016
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