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perma STAR VARIO
Installation Guide
The Expert in Lubrication Solutions
The Expert in Lubrication Solutions

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Summary of Contents for Perma STAR VARIO

  • Page 1 STAR VARIO Installation Guide The Expert in Lubrication Solutions The Expert in Lubrication Solutions...
  • Page 2 © 2023 perma-tec GmbH & Co. KG The content of this document has been compiled by perma-tec with meticulous care. Nevertheless, we cannot rule out deviations and reserve the right to make technical changes to the product without any advance notice. We do not assume any judicial responsibility or liability for any damages which may ensue as a result.
  • Page 3 / hoses, brackets and other accessories. See our product catalogue for the entire overview on perma accessories. Ensure that the lube point is prefilled with fresh lubricant before installation. perma offers all of its lubricants in 400 g •...
  • Page 4 Reducer for thread connection Installation of perma STAR VARIO is possible in all directions (indoors and outdoors). Protection cap can only be used for vertical installations (outlet at the bottom) or horizontal installations. When using oil filled LCs, mounting angle may not exceed 45°.
  • Page 5 / hose length and bore diameter of bearing housings affect pressure and discharge period of the lubrication system. For installation of perma STAR VARIO use Mounting bracket 1-point G1/4 female (109663). • Secure tubes / hoses with suitable fastenings (brackets, cable ties, hose spiral guard) to protect against damage •...
  • Page 6: Remote Mounting

    Direct mounting An oil filled perma STAR LC is standardly equipped with an oil retaining valve in the outlet and a red sealing cap. Therefore, an additional oil retaining valve is not necessary when mounting the lubrication system directly to an oil brush.
  • Page 7 2. Remove grease nipple or plug screw of connecting thread and check thread size. Determine thread size at the lubrication point with perma fitting thread tester Art. No. 110374 3. Insert reducer and install tube / hose and necessary accessory parts. © 2022 | perma-tec GmbH & Co. KG | www.perma-tec.com |...
  • Page 8 4. Lubrication point, accessory parts and tubes / hoses must be pre-filled with lubricant. This enables the lubricant to immediately reach the lubrication point. Grease gun (101455) Hose with rotary joint, slide and hydraulic coupling for grease gun (110199) Tube prefill adapter 5.
  • Page 9: Pressure Testing

    Pressure testing Check counter pressure at lubrication point before installing the lubrication system to guarantee correct function. Most bearings require 0.5 - 2 bar pressure (without extension tubes / hoses). perma STAR VARIO can be used for these lubrication points.
  • Page 10 (Caution: Observe accident prevention regulations). 5. Open stop valve. 6. Push SET button on perma STAR VARIO for approx. 10 seconds until PU lights up on display to trigger an additional discharge / purge. 7. Watch the pressure on the gauge during the additional discharge. If pressure exceeds 7.5 bar the lubrication system will shut off automatically.
  • Page 11: Activation And Installation

    Multipurpose grease SF01 Installation date and exchange date Art. No. | Serial number (to be added by operator) (product designation - year / week of manufacture - internal no.) Lubricant designation © 2022 | perma-tec GmbH & Co. KG | www.perma-tec.com |...
  • Page 12 GmbH & Co. KG Hammelburger Str. 21 97717 Euerdorf GERMANY Tel.: +49 9704 609 - 0 info@perma-tec.com www.perma-tec.com...