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Perma STAR VARIO Pocket Manual
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Perma STAR VARIO Pocket Manual

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perma STAR VARIO
Pocket Guide
The Expert in Lubrication Solutions

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Summary of Contents for Perma STAR VARIO

  • Page 1 STAR VARIO Pocket Guide The Expert in Lubrication Solutions...

  • Page 2: Battery Insertion

    Battery insertion and initial assembly The perma STAR VARIO is set and controlled via a simple to navigate menu using a single SET button. The menu is intuitive and requires minimal manipulation after the initial setting. Features which support simple operation and error...
  • Page 3 LC spindle. Secure it by rotating the collar until it comes to its stop point. When correctly assembled the white triangle markings around the DRIVE will be visible as shown. © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...
  • Page 4 Setting for the first time The LC SIZE, TIME interval type (months or weeks) and TIME setting must be assigned for each new DRIVE before first use. Insert a new battery set. The The lines at the bottom of the lubricator will perform a self-test display indicate the SIZE options and display...
  • Page 5 Stop at the desired setting. At the end of the run cycle the months display will return to the allocated setting. weeks Example - 120cm set to 3 months. © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...

  • Page 6: Changing The Setting

    Changing the setting after initial programming After initial programming, the assigned settings can be changed at anytime from either the ON or OFF status. Wait for the TIME interval type to Press the SET button for 5 start flashing. seconds. Select the new TIME interval Press and release the SET button type.
  • Page 7 Press the SET button for 1 second to restart the lubricator. second to turn the DRIVE OFF. The programmed setting will be The off screen will be displayed. shown. © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...
  • Page 8 Dispensing rates Weekly settings The dispensing rate data tabled below applies to the perma STAR VARIO and STAR VARIO BLUETOOTH . Details on the dwell time between lubricant ® delivery cycles are available upon request. Time Daily dispensing rate, cm³ per day...
  • Page 9 3.76 0.43 0.86 1.79 3.57 0.41 0.82 1.70 3.40 0.39 0.78 1.62 3.25 0.37 0.75 1.55 3.11 0.36 0.71 1.49 2.98 0.34 0.69 1.43 2.86 0.33 0.66 1.37 2.75 © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...
  • Page 10 Dispensing rates Monthly settings The dispensing rate data tabled below applies to the perma STAR VARIO and STAR VARIO BLUETOOTH . Details on the dwell time between lubricant ® delivery cycles are available upon request. Time Daily dispensing rate, cm³ per day...
  • Page 11 National Breast Cancer Foundation (NBCF). NBCF perma FLEX is made in Germany and supports our corporate partnership with the National Breast Cancer Foundation. The NBCF perma FLEX is ideal when a compact, lightweight, automatic lubricator is required for direction mounting to lubrication points.
  • Page 12 VARIO* provides a count of the number of days for which the cartridge has been empty. *This feature is only available for perma STAR VARIO drive units with software version 3.4 onwards. Contact your supplier of perma products for more information.
  • Page 13 This information would indicate to the equipment maintainer that no special action is required other than the normal lubricator servicing procedure. Alternating Press SET for 1 second Setting 6 months Empty for 2 days © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...
  • Page 14 Lubricator status Dwell What is on the display? The display shows the time setting and the LC size. For the example shown, the time setting is 3 months and the LC size is 250cm What is the light sequence? Single green flash every 7 seconds.
  • Page 15 LC size. What is the light sequence? Single green flash every 1 second. What is happening? The DRIVE system is dispensing lubricant. © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...
  • Page 16 Lubricator status Purge What is on the display? 'PU' stands for 'purge' and indicates that the purge cycle has been activated and that lubricant is being dispensed. What is the light sequence? Single green flash every 1 second. What is happening? The purge cycle has been initiated by holding down the SET button for 10 seconds.
  • Page 17 1. Check that the LC size setting correctly matches the actual LC size. 2. Ensure that new batteries are exchanged with every new LC. This is necessary to reset the lubricator for the next service cycle. © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...
  • Page 18 Lubricator status Overload What is on the display? 'OL' stands for 'overload' and indicates that resistance to lubricant delivery has been too high. What is the light sequence? Double flash every 7 seconds. What is happening? The resistance to lubricant dispensing has been too high for the DRIVE system to overcome and as a consequence 'overload' has been registered.
  • Page 19 If a manual grease kit is in on the display screen and red place, close the valve so that flashing lights. the lubricator is not damaged during manual purging. © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...
  • Page 20 Purge the lubrication point After approx. 1 minute open the using a manual grease gun ball valve. Reopening too quickly and confirm that grease can be can allow grease pressure freely received. within the line to damage the lubricator. Press the SET button for 1 A short run cycle will begin second to turn lubricator off.
  • Page 21 If the lubricator returns to successful the lubricator will 'overload' again contact your return to normal operation, supplier of perma lubricators to showing the time setting. seek further technical support. © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...

  • Page 22: Low Battery

    2 seconds. What is happening? The battery which has been installed is either damaged or is depleted. A new battery set must be used. Contact your perma supplier if a new battery set is found to be defective.
  • Page 23 What is the light sequence? Double flash every 2 seconds. What is happening? The lubricator DRIVE system has sustained damage and will not work. Contact your perma supplier for further advice. © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...

  • Page 24: Inspection Guidelines

    Inspection guidelines The periodic inspection of lubricators is important to support the integrity of the overall lubrication program. The following points are important: > Inspection of lubricators should be carried out by a competent person who understands the various display and light sequence combinations. >...
  • Page 25 Refit lubricator cover. position of the piston. Compare the position to the expected piston position. Check the condition of fittings and grease lines. Repair or raise work orders as required. © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...
  • Page 26 Service guidelines The periodic inspection of lubricators is important to support the integrity of the overall lubrication program. The following points are important: > ALWAYS exchange battery set; > ALWAYS record service dates on LC; > Lubricators can be serviced without removing the clear wet cap; >...
  • Page 27 Lubricator will start Record installation and automatically. Observe first run next service dates on LC and cycle and afterwards confirm remount to lubrication point. that the setting is correct © 2022 – HTL perma Australia Pty Ltd | www.perma.com.au |...
  • Page 28 HTL perma Australia Pty Ltd 150 Highbury Road Burwood, VIC 3125 AUSTRALIA +61 3 9273 7700 technical perma.com.au www.perma.com.au...