SICK UE 4100 Operating Instructions Manual
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SICK UE 4100 Operating Instructions Manual

SICK UE 4100 Operating Instructions Manual

Profisafe bus node
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Summary of Contents for SICK UE 4100

  • Page 1 U E 4 1 0 0 P R O F I s a f e B u s N o d e...
  • Page 2 UE 4100 This document is protected by copyright. The rights established in this way reside with the SICK AG. Any dupli- cation of this document or of parts thereof is only permitted within the bounds of the statutory provisions of the German Copyright Law.

  • Page 3: Table Of Contents

    Emergency stop, emergency shutdown, safety door........32 Electro-sensitive protective equipment (ESPE) with output signal switching device (OSSD)..................33 Control switch with indicator display ..............33 Muting lamp......................34 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 4 Dimensional drawing bus node UE 4120........56 10.4.2 Dimensional drawing bus node UE 4150/UE 4155 .......57 11 Ordering information......................... 58 11.1 Bus node......................58 11.2 Accessories ......................58 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...
  • Page 5 Diagnostics data of devices on the SDL connections ....68 12.4 Declaration of conformity................... 72 12.5 Checklist for the manufacturer................73 12.6 List of tables ....................... 74 12.7 List of illustrations ....................75 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 6: About This Document

    UE 4100. It also addresses people who integrate the UE 4100 into a machine/system, initialise its use, or who are in charge of servicing and maintaining the device.

  • Page 7: Depth Of Information

    Profile for safety-related data transmission via the PROFIBUS network Safety data link = SICK safety interface (connection for OSSDs and EFI) All bus nodes of the UE 4100 family. These are bus nodes UE 4120, UE 4150 and UE 4100 UE 4155 in these operating instructions.

  • Page 8: Symbols Used

    Note Refer to notes for special features of the device. - , , Red, + Red The UE 4100 has multicolour LED displays. LED symbols indicate the status of an LED on the UE 4100: The LED is off. , Red The LED turns red.

  • Page 9: On Safety

    You may only use the UE 4100 as a PROFIsafe Slave in connection with an FPLC Correct use The bus node UE 4100 must be used only as defined in chapter 2.2 “Applications of the device”. It must be used only by qualified personnel and only on the machine/system where it has been installed and initialised by qualified personnel in accordance with these operating instructions.

  • Page 10: General Safety Notes And Protective Measures

    > 8 A. Sound environmental performance The bus node UE 4100 is constructed in such a way that it adversely affects the environ- ment as little as possible. It uses only a minimum of power and natural resources. At work, always act in an environmentally responsible manner.

  • Page 11: Product Description

    You can find more information about this in the operating instructions of the relevant function package. The functions of the bus node with function package UE 4100 for C 4000 Standard/Ad- Note vanced activated in the CDS can only be used in conjunction with the Safety Light Curtain C 4000 that has the following entry on the type label in the Software version field: "3.00"...

  • Page 12: Operating Principle Of The Device

    Bus node UE 4100 is a PROFIsafe slave. It collects the electrical signals from the compo- nents connected to the UE 4100 to form what is known as a process image. It sends this to the PROFIsafe master in the form of a PROFIsafe telegram. The PROFIsafe master copies the input data of the from the PROFIsafe telegram into the FPLC process image.
  • Page 13 E.g. sensor fitted with contacts E.g. laser sensing device The UE 4100 transforms the incoming telegrams from the FPLC into electrical signals that the connected components can process, e.g. by … $ switching a non-safety-related output. $ addressing specific functions of the connected devices.

  • Page 14: Device Construction

    30 Please refer to chapter 10 “Technical specifications” on page 52 for the data sheet. A dimensional drawing is included on page 55. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 15: Examples Of Range Of Use

    UE 4100 Examples of range of use The following overview lists examples of several possible uses of the UE 4100 in connec- tion with various safety components. More detailed examples are contained in chapter 6 “Examples of circuits” starting on page 32.

  • Page 16: Configurable Functions

    Device-communication error at SDL connection Configurable functions This section describes the functions of the bus node UE 4100 which are selectable via software. Chapter 6 “Examples of circuits” on page 32 describes several typical applica- tions that you can realise with the aid of the functions described below.

  • Page 17: Functions Of The Field-Signal Connections

    FPLC under certain circumstances. Every field-signal connection on the UE 4100 has two safe inputs and two standard out- puts. You can configure these inputs and outputs in different ways: $ Single-channel: The two channels of the field-signal connection have entirely separate configurations.
  • Page 18 If a signal is still present on an input or output configured in this way, the bus node detects this as an error status. Device symbol UE 4100 PROFIsafe, context menu Configuration draft, Edit, file card I/O of the appropriate system. The CDS online help for UE 4100 contains more detailed informa- tion about the individual parameters.

  • Page 19: Two-Channel Selection Of The Field-Signal Connections

    This setting is called Routing. SICK offers special function packages for the bus nodes in connection with SICK safety components on the SDL connection. With the appropriate function package, you can …...

  • Page 20: Functions Of The Sdl Connection

    – for devices on the field-signal connections as signal sources (“routing”) Bus node UE 4150 can read the data of the safe SICK device communication. In order to write process data to the devices via safe SICK device communication, you require the UE 4155.

  • Page 21: Selection Principles

    $ Software version 3.00 or higher must be used when employing safety light curtain C 4000. For devices on the SDL connection that do not have safe SICK device communication, you must activate the Read hardware OSSD option with the aid of the CDS: Device symbol UE 4100 PROFIsafe, context menu Configuration draft, Edit, file card SDL, Read hardware OSSD option of the appropriate system.

  • Page 22: $ 8 × 2 Field-Signal Outputs

    At full load (700 mA) and switching actuations of 2 Hz the load inductance must not be above 1.5 Henry. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 23: Sdl Connections

    OSSD inputs of the WARNING SDL connection to “1” (see chapter 10 “Technical specifications” on page 52). 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 24: Installation And Mounting

    $ assembly with the aid of three fixing screws (not contained in the delivery) Selecting the assembly location Bus node UE 4100 is a decentralised component. Select a suitable assembly location in the immediate vicinity of the equipment on the basis of the following criteria:...

  • Page 25: Mounting The Device

     Then install the cylinder head bolts M4 ) × ) 30 designated as  and  .  Finally secure the PROFIBUS screen using the cylinder head bolts M4 ) × ) 5 designated as  . 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 26: Electrical Installation

    UE 4100 Electrical installation Switch the entire machine/system off line! While you are connecting the UE 4100 or linking it to other devices, the equipment might be activated inadvertently. WARNING  Ensure that the entire machine/system is disconnected during the electrical installation.

  • Page 27: Power Supply (7/8"-Connection)

    You can also operate devices without the enhanced function inter- face on the related pins if these have self-testing semiconductor output signal switching devices (OSSDs), e.g. SICK FGS, MSL or PLS. However, it is not possible to configure or diagnose these devices via the UE 4100.
  • Page 28 Green Device communication with ESPE Purple Yellow Device communication with ESPE Grey/pink – Not assigned Green – Functional earthing Housing – – Functional earthing © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 29: Field-Signal Connections M12 ) × ) 5 + Fe

    Type-1 digital input: Suitable for signal originating from electromechanical switching devices such as relay points, pushbuttons, switches, etc. Type-2 digital input: Suitable for signals from Type-1 devices as well as from semiconductor circuits. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 30: Profibus Connection (Plug And Socket)

    Chapter 8.3 “PROFIBUS configuration of the bus node” on page 39 describes how to adjust the device addresses. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 31: Configuration Connection M8 ) × ) 4

     Screw the device’s protection cap back onto the device after you have finished configu- ring it. The bus node will otherwise no longer comply with the conditions of the enclosure rating. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 32: Examples Of Circuits

    You can realise numerous applications on the field-signal connections. This chapter de- scribes several typical circuits and their associated configurations. The following examples are also described in the UE 4100 CDS online help function. This also contains additional examples of the configuration dialogues with all the necessary set- tings for each sample circuit.

  • Page 33: Electro-Sensitive Protective Equipment (Espe) With Output Signal Switching Device (Ossd)

    Fig. 12: Example of a circuit for a control switch with indicator display You must configure the indicator-display output (in Fig. 12: Out A) as an Output signal. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 34: Muting Lamp

    7 or 8 To activate fault monitoring, you must configure channel A of the field-signal output accord- ingly. Device symbol UE 4100 PROFIsafe, context menu Configuration draft, Edit, file card I/O 7 or I/O 8, Output = muting lamp.

  • Page 35: Commissioning

    Commissioning Commissioning requires a thorough check by qualified personnel! Before operating a system in which you have deployed the bus node UE 4100, make sure that it is first checked and approved by qualified personnel. This applies for the initial WARNING commissioning, as well as for re-commissioning and after changes.

  • Page 36: Technical Commissioning

    SDL connections. Here, the bus node always transmits failsafe values during offline commissioning. 7.3.3 System self-test after switching on Immediately after the power supply is switched on, bus node UE 4100 carries out the following steps automatically: $ internal self-test $ loading the stored configuration $ testing whether the loaded configuration is appropriate for the connected devices The system will not start to operate if the above steps could not be performed successfully.

  • Page 37: General Acceptance By The Bus Node

     Completely verify the safety functions of the entire system.  Fully document the configuration of the entire system, the individual devices, the FPLC program and the result of the safety check. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 38: Configuration

    “Electrical installation” on page 26 to this end as well as the corresponding chapters of the operating instructions of the devices that you wish to connect to the bus node. There are five main steps to the subsequent configuration of bus node UE 4100, which will be described in the following chapters:...

  • Page 39: Profibus Configuration Of The Bus Node

    UE 4155 are each 10 bytes in size. A detailed representation of the process images is contained in Appendix 12.2 “Process images” on page 63. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 40: Carrying Out The Profisafe Configuration In The Fplc Hardware-Configuration Program

    PROFIsafe parameters. The setting depends on the FPLC being used. The setting for a Siemens FPLC must be “No check” here. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 41: Restore The Configuration Connection To The Bus Node

    0. It is only possible to assign PROFIBUS addresses from 3 to 125 using the CDS on the basis of this hardware setting. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 42: Connection Of The Configuration & Diagnostic Software

    $ PC/Notebook/Siemens programming device (PG) with Windows 9x/NT 4/2000 Professional/XP and a serial interface (RS-232). PC/Notebook/PG not included. $ connecting cable for the connection between PC and UE 4100 (SICK-part no. 6 021 195) Before configuring the device, please read the user manual for the CDS (Configuration &...

  • Page 43: Configuration Of Devices Connected To The Bus Node

    Recommendation If you have connected devices that have the safe SICK device communication to the SDL connection of the bus node, then you must configure them from the bus node. To this end you establish a connection from the CDS to the bus node.

  • Page 44: Setting The Profisafe Address

    FPLC in order to test the configuration of the device on the SDL connec- tion. $ Bus node UE 4100 monitors the configuration of the devices on the SDL connection. If you reconfigure or exchange this, then you should …...

  • Page 45: Fault Diagnosis

    SICK Support If you cannot remedy an error with the help of the information provided in this chapter, please contact your local SICK representative. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 46: Error Displays Of The Leds

    + Red  Check that the PROFIsafe Not a valid PROFIBUS configuration addresses correspond to those in the FPLC and on the bus node. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...
  • Page 47 , Red  Check the connection cables for Overload at field-signal connection output A or B short-circuits or cross-circuits.  Check the sensor. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 48: Additional Error Displays Of The 7-Segment Display Of The C 4000

     Configure the operating mode set on the Un-configured operating mode selected operating mode selector switch, or ensure that this operating mode cannot be selected. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 49: Additional Error Displays Of The 7-Segment Display Of The S 3000

    CDS. Re-transfer the corrected configuration to the S 3000. 6 O +  Check the connected device and the A device connected via EFI is malfunctioning. connection. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 50: System Performance In The Case Of Malfunctions In Connected Devices

    $ the bus node transmits failsafe safety information to the FPLC, i.e. the corresponding bits in the process image are set to logical “0”. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 51: Effect On The Fplc/The Process Image

    Detailed information to be found … $ in the online help for the CDS (Configuration & Diagnostic Software). $ in the user manual for the CDS. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 52: Technical Specifications

    Internal resistance (at 0 V) As per IEC 61 131-2, type 2. Only when the connection is configured as an output for a muting lamp. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...
  • Page 53 The external voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60204-1. Within the limits of U 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 54: Response Time

    The response time of the entire system depends, among other things, upon … $ the response time of the devices connected to the bus node. $ the device-specific transfer time (only when safe SICK-device communication is used on the SDL connection).

  • Page 55: Advancement For The Monitoring Case Switching Of A Connected S 3000

    $ If you have configured an input delay for the control inputs on the S 3000, then you must also advance the timing for the switching by the input delay configured. The data correspond to their status when this document was compiled. Please contact SICK directly for data concerning other SICK devices.

  • Page 56: Dimensional Drawings

    Dimensional drawings 10.4.1 Dimensional drawing bus node UE 4120 Fig. 15: Dimensional drawing bus node UE 4120 (mm) ∅ 5.1 ∅ 4,5 ∅ 4 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 57: Dimensional Drawing Bus Node Ue 4150/Ue 4155

    Dimensional drawing bus node UE 4150/UE 4155 Fig. 16: Dimensional drawing bus node UE 4150/ ∅ 5.1 UE 402 4155 (mm) ∅ 4,5 ∅ 4 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 58: Ordering Information

    2 029 338 Plug straight/stripped, 10 m 2 029 339 Plug straight/stripped, 15 m 2 029 340 Protective cap M23 for SDL connection 5 310 774 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...
  • Page 59 Connection cable M8  ×  4/D-Sub 9-pin (DIN 41  642); for connecting the configuration interface and the serial interface of the PC 6 021 195 2 027 649 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 60 SDL devices via the acyclic services of the PROFIBUS (CDS connection as a master class 2) Other accessories Designation plates in the 9 × 20 mm frame, 40 pieces 5 310 775 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 61: Annex

    16 bit the following sequence in the bus-node length process image: Field-signal connections 1 through 8 each with channel A and B, SDL1, SDL2. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 62 Process image Length: 2 bit located in the following sequence in the bus-node process image: Field-signal connections 1 through 8 each with channel A and B, SDL1, SDL2. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 63: Process Images

    Out A Out B Out A Out B Out A Tab. 27: Process image of the output signal from the FPLC to the field-signal connections 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 64: Process Images Of The Sdl Connections

    < 1.00, respectively. Only evaluate this bit in the FPLC together with the passivation state of the UE 4100! Reason: The bit logic is inverted. The bit has the value 1 if a dangerous state has been detected.

  • Page 65: Diagnostics Data

    12.3 Diagnostics data The diagnostics data of bus node UE 4100 start at byte 12 of the diagnostic telegram. The structure of the diagnostic telegram complies with Standard EN 50  170 PROFIBUS DP V1. The diagnostics data of the UE 4120 comprise 26 bytes, and those of the UE 4150/ UE 4155 comprise 50 bytes.

  • Page 66: Profisafe Diagnostics Byte

    In bus node UE 4120, these bits are constantly assigned the value of 0, as UE 4120 does not have any SDL connections. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 67: Diagnostics Data Of The Field-Signal Connections

    In the case of the set discrepancy-time overrun of the diagnosis bit, the status bits for In A and In B are assigned failsafe values. 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 68: Diagnostics Data Of Devices On The Sdl Connections

    Reserved Reserved Status Reserved C 4000 Standard/Advanced bypass Reserved S 3000 Tab. 34: Diagnostics data of the 1st device on SDL connection 1 (Host) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...
  • Page 69 Reserved Reserved Reserved Reserved Reserved Reserved Reserved C 4000 Standard/Advanced Tab. 36: Diagnostics data of the 3rd device on SDL connection 1 (Guest 2) 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 70 Reserved Reserved Status Reserved C 4000 Standard/Advanced bypass Reserved S 3000 Tab. 37: Diagnostics data of the 1st device on SDL connection 2 (Host) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...
  • Page 71 Reserved Reserved Reserved Reserved Reserved Reserved Reserved C 4000 Standard/Advanced Tab. 39: Diagnostics data of the 3rd device on SDL connection 2 (Guest 2) 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 72: Declaration Of Conformity

    Annex Chapter 12 Operating Instructions UE 4100 12.4 Declaration of conformity © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 73: Checklist For The Manufacturer

    12.5 Checklist for the manufacturer Checklist for the manufacturer/supplier for the installation of bus node UE 4100 PROFIsafe The information for the points listed below must at least be available the first time the equipment is commissioned. They depend on the application the requirements of which must be verified by the manufacturer/supplier.

  • Page 74: List Of Tables

    Tab. 37: Diagnostics data of the 1st device on SDL connection 2 (Host)......70 Tab. 38: Diagnostics data of the 2nd device on SDL connection 2 (Guest 1)....71 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8 010 178/O883/15-07-04...

  • Page 75: List Of Illustrations

    Fig. 15: Dimensional drawing bus node UE 4120 (mm) ............ 56 Fig. 16: Dimensional drawing bus node UE 4150/ UE 402 4155 (mm)......57 8 010 178/O883/15-07-04 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

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