Related Manuals for HIMA HIMax X-DI 32 52
Summary of Contents for HIMA HIMax X-DI 32 52
- Page 1 HIMax ® Digital Input Module for Proximity Switches and Wired Contact Makers Manual X-DI 32 52...
- Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.
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Page 3: Table Of Contents
X-DI 32 52 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 5 Formatting Conventions ..................6 1.3.1 Safety Notes ......................6 1.3.2 Operating Tips ......................7 Safety ..............8 Intended Use ......................8 2.1.1 Environmental Requirements................... - Page 4 Table of Contents X-DI 32 52 Start-up ..............29 Mounting ....................... 29 4.1.1 Wiring Inputs Not in Use..................29 Mounting and Removing the Module..............30 4.2.1 Mounting a Connector Board ................. 30 4.2.2 Mounting and Removing the Module..............32 Configuring the Module in SILworX..............34 4.3.1 Tab: Module ......................
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Page 5: Introduction
HI 801 103 E Table 1: Additional Relevant Manuals The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition. -
Page 6: Formatting Conventions
1 Introduction X-DI 32 52 Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in SILworX. Italics: System parameter and variables Literal user inputs... -
Page 7: Operating Tips
X-DI 32 52 1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. HI 801 175 E Rev. -
Page 8: Safety
2 Safety X-DI 32 52 Safety All safety information, notes and instructions specified in this manual must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated in accordance with SELV or PELV. No imminent danger results from the module itself. -
Page 9: Residual Risk
X-DI 32 52 2 Safety Residual Risk No imminent danger results from a HIMax module itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMax controller is a part of the safety equipment of a system. -
Page 10: Product Description
3 Product Description X-DI 32 52 Product Description The X-DI 32 52 standard module is a digital input module and it is intended for use in the programmable electronic system (PES) HIMax. The module can be inserted in any of the base plate slots with the exception of the slots reserved for system bus modules. -
Page 11: Type Label
X-DI 32 52 3 Product Description Type Label The type label specifies the following important details: Product name Mark of conformity Bar code (2D or 1D code) Part number (Part-No.) Hardware revision index (HW Rev.) Software revision index (SW Rev.) Operating voltage (Power) Ex specifications (if applicable) Production year (Prod-Year:) -
Page 12: Structure
3 Product Description X-DI 32 52 Structure The module has 32 inputs. Each channel measures the input signals through an internal measuring facility. Four short-circuit-proof and current limited supplies feed eight supply outputs each. One supply output is assigned to each input. The 32 inputs can be used to evaluate the values measured for the proximity switches or wired contacts. -
Page 13: Indicators
X-DI 32 52 3 Product Description 3.4.2 Indicators The following figure shows the LED indicators for the module. Figure 3: Indicators HI 801 175 E Rev. 4.00 Page 13 of 54... -
Page 14: Module Status Indicators
3 Product Description X-DI 32 52 The LEDs indicate the operating state of the module. The LEDs on the module are divided into three groups: Module status indicators (Run, Error, Stop, Init) System bus indicators (A, B) I/O indicators (DO 1...32, Field) When the supply voltage is switched on, a LED test is performed and all LEDs briefly flash simultaneously. -
Page 15: System Bus Indicators
X-DI 32 52 3 Product Description 3.4.4 System Bus Indicators The system bus LEDs are labeled Sys Bus. Color Status Description Green Physical and logical connection to the system bus module in slot 1. Blinking1 No physical connection to the system bus module in slot 1. -
Page 16: Product Data
3 Product Description X-DI 32 52 Product Data General Supply voltage 24 VDC, -15 %...+20 %, r ≤ 5 %, SELV, PELV Current input min. 450 mA (without channels/proximity switch supplies) max. 1 A (in case of short-circuit of the proximity switch supplies) Current input per channel min. -
Page 17: Table 8: Specifications For Digital Inputs
X-DI 32 52 3 Product Description Digital inputs Number of inputs (number of 32 unipolar with reference pole DI-, channels) Non-galvanically isolated from one another Type of input Digital signal inputs for safety proximity switches in accordance with EN 60947-5-6 (NAMUR) or connected contacts. -
Page 18: Connector Boards
3 Product Description X-DI 32 52 Connector Boards A connector board connects the module to the field zone. Module and connector board form together a functional unit. Insert the connector board into the appropriate slot prior to mounting the module. The following connector boards are available for the module: Connector board Description... -
Page 19: Coding Of X-Cb 005 5X Connector Boards
X-DI 32 52 3 Product Description Male Connector Recess Coding Wedge Prepared Male Connector Recess Guideway for Coding Wedge Figure 5: Coding Example Coded I/O modules can be plugged in to uncoded connector boards. Uncoded I/O modules cannot be plugged in to coded connector boards. 3.6.2 Coding of X-CB 005 5X Connector Boards Table 12: Position of Coding Wedges... -
Page 20: Connector Boards With Screw Terminals
3 Product Description X-DI 32 52 3.6.3 Connector Boards with Screw Terminals Mono Redundant X-CB 005 51 X-CB 005 52 I/O Module Plug Connection to the Field Zone (Screw Terminal Connector Block) Figure 6: Connector Boards with Screw Terminals Page 20 of 54 HI 801 175 E Rev. -
Page 21: Terminal Assignment For Connector Boards With Screw Terminals
X-DI 32 52 3 Product Description 3.6.4 Terminal Assignment for Connector Boards with Screw Terminals Pin no. Designation Signal Pin no. Designation Signal DI1+ DI2+ DI3+ DI4+ DI5+ DI6+ DI7+ DI8+ Pin no. Designation Signal Pin no. Designation Signal S10+ DI9+ DI10+ S11+... -
Page 22: Table 14: Cable Plug Properties
3 Product Description X-DI 32 52 Cable plugs attached to the connector board pin headers are used to connect to the field zone. The cable plugs feature the following properties: Connection to the field zone Cable plugs 8 pieces, with 8 poles Wire cross-section 0.2…1.5 mm (single-wire) -
Page 23: Connector Boards With Cable Plug
X-DI 32 52 3 Product Description 3.6.5 Connector Boards with Cable Plug Mono Redundant X-CB 005 53 X-CB 005 54 X-CB X-CB 005 53 005 54 I/O Module Plug Connection to the Field Zone (Cable Plug in Row 32) Connection to the Field Zone (Cable Plug in Row 1) Coding for Cable Plugs Figure 7:... -
Page 24: Pin Assignment For Connector Boards With Cable Plug
X-DI 32 52 3.6.6 Pin Assignment for Connector Boards with Cable Plug HIMA provides ready-made system cables for use with these connector boards, see Chapter 3.7. The cable plug and the connector boards are coded. Connector pin assignment! The following table describes the connector pin assignment of the system cable plug. -
Page 25: Connector Board Redundancy Using Two System Base Plates
X-DI 32 52 3 Product Description 3.6.7 Connector Board Redundancy using Two System Base Plates X-CB 005 55 edcba I/O Module Plug Connection to the Field Zone (Cable Plug in Row 32) Connection to the Field Zone (Cable Plug in Row 1) Coding for Cable Plugs Figure 8: Connector Board with Cable Plug, Variant X-CB 005 55... -
Page 26: Pin Assignment For X-Cb 005 55
X-DI 32 52 3.6.8 Pin Assignment for X-CB 005 55 HIMA provides ready-made system cables for use with this connector board, see Chapter 3.7. The cable plug and the connector boards are coded. Connector pin assignment! The following table describes the connector pin assignment of the system cable plug. -
Page 27: System Cable
X-DI 32 52 3 Product Description System Cable Depending on the type of connector board, system cable X-CA 002 or X-CA 009 is available. Identical Cable Plugs Figure 9: System Cable 3.7.1 System Cable X-CA 002 The X-CA 002 system cable is used to wire the X-CB 005 53/54 connector board with the field zone via field termination assemblies. -
Page 28: System Cable X-Ca 009
3 Product Description X-DI 32 52 The system cable is available in the following standard variants: System Cable Description Length X-CA 002 01 8 Coded cable plugs on both sides X-CA 002 01 15 15 m X-CA 002 01 30 30 m Table 18: Available System Cables X-CA 002 3.7.2... -
Page 29: Start-Up
- On the module side, the shielding must be connected to the cable shield rail (use SK 20 shield connection terminal block or similar). - When using stranded wires, HIMA recommends fastening ferrules to the wire ends. The terminals must be suitable for fastening the cross-sections of the cables in use. -
Page 30: Mounting And Removing The Module
4 Start-up X-DI 32 52 Mounting and Removing the Module When replacing an existing module or mounting a new one, follow the instructions given in this chapter. When removing the module, the connector board remains in the HIMax base plate. This saves additional wiring effort since all field terminals are connected via the connector board of the module. -
Page 31: Figure 11: Securing The Connector Board With Captive Screws
X-DI 32 52 4 Start-up Figure 11: Securing the Connector Board with Captive Screws HI 801 175 E Rev. 4.00 Page 31 of 54... -
Page 32: Mounting And Removing The Module
4 Start-up X-DI 32 52 4.2.2 Mounting and Removing the Module This chapter describes how to mount and remove the HIMax module. A module can be mounted and removed while the HIMax system is operating. NOTICE Damage to bus and power sockets due to module jamming! Failure to observe this can damage the controller. -
Page 33: Figure 12: Mounting And Removing A Module
X-DI 32 52 4 Start-up Inserting and Removing a Module Securing and Releasing a Module Swiveling a Module in and out Figure 12: Mounting and Removing a Module If the HIMax system is operating, do not open the cover plate of the fan rack for more than a few minutes (<... -
Page 34: Configuring The Module In Silworx
4 Start-up X-DI 32 52 Configuring the Module in SILworX The module is configured in the Hardware Editor of the SILworX programming tool. Observe the following points when configuring the module: To diagnose the module and channels, both the statuses and the measured value can be evaluated within the user program. -
Page 35: Tab: Module
X-DI 32 52 4 Start-up 4.3.1 Tab: Module The Module tab contains the system parameters for the module. Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Spare Module Activated: The module missing in the redundancy group is not considered as a fault. -
Page 36: Tab: I/O Submodule Di32_02
4 Start-up X-DI 32 52 4.3.2 Tab: I/O Submodule DI32_02 The I/O Submodule DI32_02 tab contains the following system parameters: Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Show Signal Overflow Show signal overflow with Field LED (activated/deactivated). -
Page 37: Table 22: Tab: I/O Submodule Di32_02 In The Hardware Editor
X-DI 32 52 4 Start-up Name Data Description Type Supply 1 OK BOOL Without function Supply 2 OK BOOL Supply 3 OK BOOL Supply 4 OK BOOL Table 22: Tab: I/O Submodule DI32_02 in the Hardware Editor HI 801 175 E Rev. 4.00 Page 37 of 54... -
Page 38: Tab: I/O Submodule Di32_52: Channels
4 Start-up X-DI 32 52 4.3.3 Tab: I/O Submodule DI32_52: Channels The I/O Submodule DI32_52: Channels tab contains the following system parameters for each digital input. Global variables can be assigned to the system parameters with -> and used in the user program. -
Page 39: Submodule Status [Dword]
X-DI 32 52 4 Start-up Name Data Description Type T off [µs] UDINT Time off delay The module only indicates a level change from HIGH to LOW if the LOW level is present for longer than the configured time t Important: The maximum reaction time T (worst case) for this channel is extended by the delay time, since a signal change is... -
Page 40: Diagnostic Status [Dword]
4 Start-up X-DI 32 52 4.3.5 Diagnostic Status [DWORD] Coding of Diagnostic Status Description Diagnostic values (100...1032) are indicated consecutively. Bit-coded temperature status 0 = normal Bit0 = 1 : Temperature threshold 1 has been exceeded Bit1 = 1 : Temperature threshold 2 has been exceeded Bit2 = 1 : Fault in temperature measurement Measured temperature (10 000 digits/ °C) Bit-coded voltage status... -
Page 41: Connection Variants
X-DI 32 52 4 Start-up Connection Variants This chapter describes the technically proper wiring of the module. The connection variants specified here are permitted. The contact makers must be connected to a resistor combination, e.g., 1 kΩ and 10 kΩ, to detect open-circuits and short-circuits, see also Chapters 3.4.1 and 3.5. -
Page 42: Figure 14: Redundant Proximity Switch Or Wired Contact Maker
4 Start-up X-DI 32 52 When redundantly wired as specified in Figure 14, the modules are inserted in the base plate next to each other and on a common connector board. Connector boards X-CB 005 52 (with screw terminals) or X-CB 005 54 (with cable plug) can be used. Connector Board DI_R+ X-DI 32 52... -
Page 43: Wiring Transmitters Via Field Termination Assembly
X-DI 32 52 4 Start-up 4.4.2 Wiring Transmitters via Field Termination Assembly Proximity switches are connected via the X-FTA 002 01 as described in Figure 15. For further information, refer to the X-FTA 002 01 Manual (HI 801 117 E). Field Termination Connector Board Assembly... -
Page 44: Redundant Connection Via Two Base Plates
4 Start-up X-DI 32 52 4.4.3 Redundant Connection via Two Base Plates The figure shows the connection of one proximity switch or wire contact maker if the redundant modules inserted in different base plates or are not located in the base plate adjacently. -
Page 45: Operation
X-DI 32 52 5 Operation Operation The module runs within a HIMax base plate and does not require any specific monitoring. Handling Direct handling of the module is not foreseen. The module is operated from within the PADT, e.g., for forcing the digital inputs. For more details, refer to the SILworX documentation. -
Page 46: Maintenance
6.1.1 Loading the Operating System HIMA is continuously improving the operating system of the module. HIMA recommends to use system downtimes to load the current version of the operating system into the module. For detailed instructions on how to load the operating system, see the system manual and the online help. -
Page 47: Decommissioning
X-DI 32 52 7 Decommissioning Decommissioning To decommission the module, remove it from the base plate. For more information, see Mounting and Removing the Module. HI 801 175 E Rev. 4.00 Page 47 of 54... -
Page 48: Transport
8 Transport X-DI 32 52 Transport To avoid mechanical damage, HIMax components must be transported in packaging. Always store HIMax components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport. -
Page 49: Disposal
9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 801 175 E Rev. 4.00... -
Page 50: Glossary
Appendix X-DI 32 52 Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input Connector Board Connector board for the HIMax module Communication module Cyclic Redundancy Check Digital Input Digital Output Electromagnetic Compatibility European Norm ElectroStatic Discharge... -
Page 51: Index Of Figures
X-DI 32 52 Appendix Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Indicators Figure 4: Views Figure 5: Coding Example Figure 6: Connector Boards with Screw Terminals Figure 7: Connector Boards with Cable Plug Figure 8: Connector Board with Cable Plug, Variant X-CB 005 05 Figure 9:... -
Page 52: Index Of Tables
Appendix X-DI 32 52 Index of Tables Table 1: Additional Relevant Manuals Table 2: Environmental Requirements Table 3: Blinking Frequencies of LEDs Table 4: Module Status Indicators Table 5: System Bus Indicators Table 6: I/O LEDs Table 7: Product Data Table 8: Specifications for Digital Inputs Table 9:... -
Page 53: Index
X-DI 32 52 Appendix Index block diagram .......... 12 system bus indicators ......15 connector board module status indicators ......14 with cable plug ........23 safety function ......... 10 with screw terminals......20 specifications Connector Board ........18 initiators ..........17 diagnosis inputs ........... - Page 54 HI 801 175 E © 2011 HIMA Paul Hildebrandt GmbH + Co KG HIMax and SILworX are registered trademark of: HIMA Paul Hildebrandt GmbH + Co KG Albert-Bassermann-Str. 28 68782 Brühl, Germany Phone +49 6202 709-0 +49 6202 709-107 HIMax-info@hima.com...
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