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HIMA HIMax X-HART 32 01 Manual

Hart communication module
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HART Communication Module
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X-HART 32 01

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Summary of Contents for HIMA HIMax X-HART 32 01

  • Page 1 HIMax ® HART Communication Module Manual X-HART 32 01...
  • Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. All of the instructions and technical specifications in this manual have been written with great care and effective quality assurance measures have been implemented to ensure their validity.

  • Page 3: Table Of Contents

    X-HART 32 01 Table of Contents Table of Contents Introduction Structure and Use of the Manual Target Audience Formatting Conventions 1.3.1 Safety Notes 1.3.2 Operating Tips Safety Intended Use 2.1.1 Environmental Requirements 2.1.2 ESD Protective Measures Residual Risk Safety Precautions Emergency Information Product Description Safety Function...
  • Page 4 Table of Contents X-HART 32 01 4.3.3 Tab: I/O Submodule HART_32_01: Channels 4.3.4 Submodule Status [DWORD] 4.3.5 Diagnostic Status [DWORD] Connection Variants 4.4.1 HART Module with Analog Input Module 4.4.2 HART Module with Redundant Analog Input Modulesn 4.4.3 HART Module with Analog Output Module 4.4.4 HART Module with Redundant Analog Output Modules Operation...

  • Page 5: Introduction

    HI 801 103 E Table 1: Additional Valid Manuals The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 6: Formatting Conventions

    1 Introduction X-HART 32 01 Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in SILworX. System parameter and variables Italics: Literal user inputs...

  • Page 7: Operating Tips

    X-HART 32 01 1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. HI 801 307 E Rev.

  • Page 8: Safety

    2 Safety X-HART 32 01 Safety All safety information, notes and instructions specified in this manual must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated in accordance with SELV or PELV. No imminent danger results from the module itself.

  • Page 9: Residual Risk

    X-HART 32 01 2 Safety Residual Risk No imminent danger results from a HIMax module itself. Residual risk may result from:  Faults in the engineering  Faults in the user program  Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMax controller is a part of the safety equipment of a system.

  • Page 10: Product Description

    3 Product Description X-HART 32 01 Product Description The X-HART 32 01 module is a 32-channel communication module, intended for use in the programmable electronic system (PES) HIMax. The module is inserted into any of the base plate slots with the exception of the slots reserved for system bus modules.

  • Page 11: Type Label

    X-HART 32 01 3 Product Description Type Label The type label specifies the following important details:  Product name  Mark of conformity  Bar code (2D or 1D code)  Part number (Part-No.)  Hardware revision index (HW Rev.) ...

  • Page 12: Structure

    3 Product Description X-HART 32 01 Structure The module is equipped with 32 HART channels for HART communications with transmitters or actuators. The HART channels are electrically isolated from one another and from the voltage supply. Analog input or output modules are connected in parallel with the HART module via the corresponding connector board, see Chapter 5.4.2 and Chapter 5.4.4.

  • Page 13: Indicators

    X-HART 32 01 3 Product Description 3.4.2 Indicators The following figure shows the LED indicators for the module. Figure 3: Indicators HI 801 307 E Rev. 5.00 Page 13 of 58...

  • Page 14: Module Status Indicators

    3 Product Description X-HART 32 01 The LEDs indicate the operating state of the module. The LEDs on the module are divided into three groups:  Module status indicators (Run, Error, Stop, Init)  System bus indicators (A, B)  I/O indicators (channel 1...32, field, WP 1...32) When the supply voltage is switched on, a LED test is performed and all LEDs briefly flash simultaneously.

  • Page 15: System Bus Indicators

    X-HART 32 01 3 Product Description 3.4.4 System Bus Indicators The system bus LEDs are labeled Sys Bus. Color Status Description Green Physical and logical connection to the system bus module in slot 1. Blinking1 No physical connection to the system bus module in slot 1.

  • Page 16: Product Data

    3 Product Description X-HART 32 01 Product Data General Supply voltage 24 VDC, -15 %...+20 %, r ≤ 5 %, SELV, PELV Current input min. 300 mA max. 400 mA Operating temperature 0...+60 °C Storage temperature -40...+85 °C Humidity max. 95 % relative humidity, non-condensing Type of protection IP20 Dimensions (H x W x D) in mm...

  • Page 17: Table 8: Specifications For The Hart Channels

    X-HART 32 01 3 Product Description HART channels Number of HART channels 32, capacitive galvanic isolation of the channels from one another. No electrical isolation! Output impedance 230…600 Ω Ohmic load max. 600 Ω Inductive load max. 1 mH Capacitive load max.

  • Page 18: Connector Boards

    3 Product Description X-HART 32 01 Connector Boards A HART connector board connects the modules to the field zone. Analog input and output modules, HART module and connector board form together a functional unit. Insert the connector board into the appropriate slot prior to mounting the analog input and output modules and the HART module.

  • Page 19: Coding Of X-Cb 016 And X-Cb 017 Connector Boards

    X-HART 32 01 3 Product Description Male Connector Recess Coding Wedge Prepared Male Connector Recess Guideway for Coding Wedge Figure 5: Coding Example Coded I/O modules can be plugged in to uncoded connector boards. Uncoded I/O modules cannot be plugged in to coded connector boards. 3.6.2 Coding of X-CB 016 and X-CB 017 Connector Boards Table 10: Position of Coding Wedges on HART Module Slot...

  • Page 20: Connector Boards For Analog Input Modules

    3 Product Description X-HART 32 01 3.6.3 Connector Boards for Analog Input Modules 3.6.3.1 Pin Assignment for Connector Boards with Screw Terminals Mono Redundant X-CB 016 01 X-CB 016 02 X-CB 016 51 X-CB 016 52 X-CB X-CB 016 x1 016 x2 HART Module Plug Connection to the Field Zone (Screw...
  • Page 21 X-HART 32 01 3 Product Description 3.6.3.2 Terminal Assignment for Connector Boards with Screw Terminals Pin no. Designation Signal Pin no. Designation Signal AI1+ AI2+ AI1- AI2- AI3+ AI4+ AI3- AI4- AI5+ AI6+ AI5- AI6- AI7+ AI8+ AI7- AI8- Pin no. Designation Signal Pin no.

  • Page 22: Table 11: Terminal Assignment For Connector Boards With Screw Terminals

    3 Product Description X-HART 32 01 Pin no. Designation Signal Pin no. Designation Signal S25+ S26+ AI25+ AI26+ AI25- AI26- S27+ S28+ AI27+ AI28+ AI27- AI28- S29+ S30+ AI29+ AI30+ AI29- AI30- S31+ S32+ AI31+ AI32+ AI31- AI32- Table 11: Terminal Assignment for Connector Boards with Screw Terminals Cable plugs attached to the connector board pin headers are used to connect to the field zone.
  • Page 23 X-HART 32 01 3 Product Description 3.6.3.3 Pin Assignment for Connector Boards with Cable Plug Mono Redundant X-CB 016 03 X-CB 016 04 X-CB 016 53 X-CB 016 54 X-CB X-CB 016 x3 016 x4 HART Module Plug Connection to the Field Zone (Cable Plug in Row 32) I/O Module Plug Coding for Cable Plugs...

  • Page 24: Table 13: Pin Assignment For The System Cable Plug

    X-HART 32 01 3.6.3.4 Pin Assignment for Connector Boards with Cable Plug HIMA provides ready-made system cables for use with these connector boards, see Chapter 4.9. The cable plug and the connector boards are coded. Connector pin assignment! The following table describes the connector pin assignment for the system cable plug.

  • Page 25: Connector Board For Analog Output Modules

    X-HART 32 01 3 Product Description 3.6.4 Connector Board for Analog Output Modules 3.6.4.1 Connector Board with Screw Terminals Mono Redundant X-CB 017 01 X-CB 017 02 X-CB 017 51 X-CB X-CB 017 x1 017 02 HART Module Plug Connection to the Field Zone (Screw Terminal Connector Block) I/O Module Plug Figure 8:...

  • Page 26: Table 14: Terminal Assignment For Mono Connector Boards With Screw Terminals

    3 Product Description X-HART 32 01 3.6.4.2 Terminal Assignment for Mono Connector Boards with Screw Terminals Pin no. Designation Signal Pin no. Designation Signal AO1+ AO2+ AO1- AO2- AO3+ AO4+ AO3- AO4- AO5+ AO6+ AO5- AO6- AO7+ AO8+ AO7- AO8- Pin no.

  • Page 27: Table 16: Terminal Assignment For Redundant Connector Boards With Screw Terminals

    X-HART 32 01 3 Product Description 3.6.4.3 Terminal Assignment for Redundant Connector Boards with Screw Terminals Pin no. Designation Signal AO1+ AO1- AO3+ AO3- AO5+ AO5- AO7+ AO7- Pin no. Designation Signal AO9+ AO9- AO11+ AO11- AO13+ AO13- AO15+ AO15- Table 16: Terminal Assignment for Redundant Connector Boards with Screw Terminals Cable plugs attached to the connector board pin headers are used to connect to the field zone.
  • Page 28 3 Product Description X-HART 32 01 3.6.4.4 Pin Assignment for Connector Boards with Cable Plug Mono Redundant X-CB 017 03 X-CB 017 04 X-CB 017 53 X-CB X-CB 017 x3 017 04 HART Module Plug Connection to the Field Zone (Cable Plug in Row 32) I/O Module Plug Coding for Cable Plugs...

  • Page 29: Table 18: Pin Assignment For Mono Connector Boards With Cable Plug

    3 Product Description 3.6.4.5 Pin Assignment for Mono Connector Boards with Cable Plug HIMA provides ready-made system cables for use with this connector board, see Chapter 4.9. The cable plug and the connector boards are coded. Lead marking based on DIN 47100:...

  • Page 30: Table 19: Pin Assignment For Redundant Connector Boards With Cable Plug

    X-HART 32 01 3.6.4.6 Pin Assignment for Redundant Connector Boards with Cable Plug HIMA provides ready-made system cables for use with this connector board, see Chapter 4.9. The cable plug and the connector boards are coded. Lead marking based on DIN 47100:...

  • Page 31: System Cable

    X-HART 32 01 3 Product Description System cable 3.7.1 System Cable X-CA 005 The X-CA 005 system cable is used to wire the X-CB 016 03/04 and X-CB 016 53/54 connector boards to the field termination assemblies. General Cable LIYY-TP 38 x 2 x 0.25 mm² Wire Finely stranded Average outer diameter (d)

  • Page 32: System Cable X-Ca 011

    3 Product Description X-HART 32 01 3.7.3 System Cable X-CA 011 The X-CA 011 system cable is used to wire the X-CB 017 03/04 and X-CB 017 53 connector boards to the field termination assemblies. General Cable LIYCY-TP 18 x 2 x 0.25 mm² Wire Finely stranded Average outer diameter (d)

  • Page 33: Start-Up

    - On the module side, the shielding must be connected to the cable shield rail (use SK 20 shield connection terminal block or similar). - When using stranded wires, HIMA recommends fastening ferrules to the wire ends. The terminals must be suitable for fastening the cross-sections of the cables in use.

  • Page 34: Mounting And Removing The Module

    4 Start-up X-HART 32 01 Mounting and Removing the Module When replacing an existing module or mounting a new one, follow the instructions given in this chapter. When removing the module, the connector board remains in the HIMax base plate. This saves additional wiring effort since all field terminals are connected via the connector board of the module.

  • Page 35: Figure 13: Example Of How To Secure The Mono Connector Board With Captive Screws

    X-HART 32 01 4 Start-up Figure 13: Example of how to Secure the Mono Connector Board with Captive Screws These instructions also apply for redundant connector boards. The number of slots used varies in accordance with the connector board type. The number of captive screws depends on the connector board type.

  • Page 36: Mounting And Removing The Module

    4 Start-up X-HART 32 01 4.2.2 Mounting and Removing the Module This chapter describes how to mount and remove the HIMax module. A module can be mounted and removed while the HIMax system is operating. NOTICE Damage to bus and power sockets due to module jamming! Failure to observe this can damage the controller.

  • Page 37: Figure 14: Mounting And Removing A Module

    X-HART 32 01 4 Start-up Inserting and Removing a Module Securing and Releasing a Module Swiveling a Module in and out Figure 14: Mounting and Removing a Module If the HIMax system is operating, do not open the cover plate of the fan rack for more than a few minutes (<...

  • Page 38: Configuring The Module In Silworx

    4 Start-up X-HART 32 01 Configuring the Module in SILworX The module is configured in the Hardware Editor of the SILworX programming tool. Observe the following points when configuring the module:  Configure the corresponding analog input or output module in SILworX. ...

  • Page 39: Tab: Module

    X-HART 32 01 4 Start-up 4.3.1 Tab: Module The Module tab contains the statuses and parameters for the module. Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Noise Blanking Noise blanking performed by processor module allowed (activated/deactivated).

  • Page 40: Tab: I/O Submodule Hart_32_01

    4 Start-up X-HART 32 01 4.3.2 Tab: I/O Submodule HART_32_01 The I/O Submodule HART_32_01 tab contains the following system parameters: Name Description These statuses and parameters are entered directly in the Hardware Editor. Name Module name HART ID The HART ID corresponds to the IO Card Number when addressing field devices using HART command 77.

  • Page 41: Table 25: Tab I/O Submodule Hart_32_01 In The Hardware Editor

    X-HART 32 01 4 Start-up HART: Allow Write BOOL TRUE: Allow universal common practice write command Commands FALSE: Lock universal common practice write command If the lock is active (FALSE), the following write commands are not forwarded to the HART field device: (6, 17, 18, 19, 22, 38, 34, 35, 36, 37, 39, 40, 41, 42, 43, 44, 45, 46, 47, 49, 51, 52, 53, 55, 56, 58, 59, 64, 65, 66, 67, 68, 69, 71, 77, 79, 82, 83, 87, 88, 89, 92, 97, 99,...

  • Page 42: Tab: I/O Submodule Hart_32_01: Channels

    4 Start-up X-HART 32 01 4.3.3 Tab: I/O Submodule HART_32_01: Channels The I/O Submodule HART_32_01:Channels tab contains the following system parameters for each HART channel. Global variables can be assigned to the statuses and parameters with -> and used in the user program.

  • Page 43: Diagnostic Status [Dword]

    X-HART 32 01 4 Start-up 4.3.5 Diagnostic Status [DWORD] Coding of the variable Diagnostic Status. Description Diagnostic values are indicated consecutively. Bit-coded temperature status 0 = normal Bit0 = 1 : Temperature threshold 1 has been exceeded Bit1 = 1 : Temperature threshold 2 has been exceeded Bit2 = 1 : Fault in temperature measurement Measured temperature (10 000 digits/ °C) Bit-coded voltage status...

  • Page 44: Connection Variants

    4 Start-up X-HART 32 01 Connection Variants This chapter describes the proper wiring of the module in safety-related applications. The connection variants specified here are permitted. The inputs and outputs are wired via connector boards. Special connector boards are available for redundantly wiring the modules, see Chapter 3.6.

  • Page 45: Hart Module With Redundant Analog Input Modulesn

    X-HART 32 01 4 Start-up 4.4.2 HART Module with Redundant Analog Input Modulesn When redundantly wired as specified in Figure 16, the analog input modules and the HART module are inserted in the base plate next to each other and on a common connector board. Connector boards X-CB 016 02 (with screw terminals) or X-CB 016 04 (with cable plug) can be used.

  • Page 46: Hart Module With Analog Output Module

    4 Start-up X-HART 32 01 4.4.3 HART Module with Analog Output Module Connector boards X-CB 017 01 (with screw terminals) or X-CB 017 03 (with cable plug) can be used to perform the wiring such as described in Figure 15. AO1+ AO1- Analog Output Module...

  • Page 47: Hart Module With Redundant Analog Output Modules

    X-HART 32 01 4 Start-up 4.4.4 HART Module with Redundant Analog Output Modules When redundantly wired as specified in Figure 18, the analog output modules and the HART module are inserted in the base plate next to each other and on a common connector board. Connector boards X-CB 017 02 (with screw terminals) or X-CB 017 04 (with cable plug) can be used.

  • Page 48: Operation

    5 Operation X-HART 32 01 Operation The module runs within a HIMax base plate and does not require any specific monitoring. Handling Direct handling of the module is not foreseen. The module and submodule are operated from within the PADT. For more details, refer to the SILworX documentation.

  • Page 49: Maintenance

    6.1.1 Loading the Operating System HIMA is continuously improving the operating system of the module. HIMA recommends to use system downtimes to load the current version of the operating system into the module. For detailed instructions on how to load the operating system, see the system manual and the online help.

  • Page 50: Decommissioning

    7 Decommissioning X-HART 32 01 Decommissioning To decommission the module, remove it from the base plate. For more information, see Mounting and Removing the Module. Page 50 of 58 HI 801 307 E Rev. 5.00...

  • Page 51: Transport

    X-HART 32 01 8 Transport Transport To avoid mechanical damage, HIMax components must be transported in packaging. Always store HIMax components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 52: Disposal

    X-HART 32 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 52 of 58...
  • Page 53 X-HART 32 01 9 Disposal HI 801 307 E Rev. 5.00 Page 53 of 58...

  • Page 54: Appendix

    Appendix X-HART 32 01 Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input Connector Board Connector board for the HIMax module Communication module Cyclic Redundancy Check Digital Input Digital Output Electromagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 55: Index Of Figures

    X-HART 32 01 Appendix Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Indicators Figure 4: Views Figure 5: Coding Example Figure 6: X-CB 016 Connector Boards with Screw Terminals Figure 7: X-CB 016 Connector Boards with Cable Plug Figure 8: Connector Boards with Screw Terminals Figure 9:...

  • Page 56: Index Of Tables

    Appendix X-HART 32 01 Index of Tables Table 1: Additional Valid Manuals Table 2: Environmental Requirements Table 3: Blinking Frequencies of LEDs Table 4: Module Status Indicators Table 5: System Bus Indicators Table 6: I/O Indicators LEDs Table 7: Product Data Table 8: Specifications for the HART Channels Table 9:...

  • Page 57: Index

    X-HART 32 01 Appendix Index block diagram ..........12 system bus indicators ......15 connector board ......... 18 module status indicators ......14 with screw terminals ....... 25 safety function ..........10 with screw terminals ....... 20 specifications diagnosis ........... 48 HART channels ........
  • Page 58 HI 801 307 E © 2012 HIMA Paul Hildebrandt GmbH + Co KG HIMax and SILworX are registered trademark of: HIMA Paul Hildebrandt GmbH + Co KG Albert-Bassermann-Str. 28 68782 Brühl, Germany Phone +49 6202 709-0 +49 6202 709-107 HIMax-info@hima.com...

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