HIMA HIMax X-AI 32 02 Manual

HIMA HIMax X-AI 32 02 Manual

Analog input module with sequence of events recording
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HIMax
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Analog Input Module with
Sequence of Events Recording
Manual
X-AI 32 02

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Summary of Contents for HIMA HIMax X-AI 32 02

  • Page 1 HIMax ® Analog Input Module with Sequence of Events Recording Manual X-AI 32 02...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.
  • Page 3: Table Of Contents

    X-AI 32 02 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 5 Formatting Conventions ..................6 1.3.1 Safety Notes ......................6 1.3.2 Operating Tips ......................7 Safety ..............8 Intended Use ......................8 2.1.1 Environmental Requirements...................
  • Page 4 Table of Contents X-AI 32 02 Start-up ..............29 Mounting ....................... 29 4.1.1 Wiring Inputs Not in Use..................29 Mounting and Removing the Module..............30 4.2.1 Mounting a Connector Board ................. 30 4.2.2 Mounting and Removing the Module..............32 Sequence of Events Recording (SOE)..............34 Configuring the Module in SILworX..............
  • Page 5: Introduction

    HI 801 103 E Table 1: Additional Relevant Manuals The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.
  • Page 6: Formatting Conventions

    1 Introduction X-AI 32 02 Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in SILworX. Italics: System parameter and variables Literal user inputs...
  • Page 7: Operating Tips

    X-AI 32 02 1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. HI 801 055 E Rev.
  • Page 8: Safety

    2 Safety X-AI 32 02 Safety All safety information, notes and instructions specified in this manual must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated in accordance with SELV or PELV. No imminent danger results from the module itself.
  • Page 9: Residual Risk

    X-AI 32 02 2 Safety Residual Risk No imminent danger results from a HIMax module itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMax controller is a part of the safety equipment of a system.
  • Page 10: Product Description

    3 Product Description X-AI 32 02 Product Description The X-AI 32 02 analog input module is intended for use in the programmable electronic system (PES) HIMax. The module can be inserted in any of the base plate slots with the exception of the slots reserved for system bus modules.
  • Page 11: Type Label

    X-AI 32 02 3 Product Description Type Label The type label specifies the following important details: Product name Mark of conformity Bar code (2D or 1D code) Part number (Part-No.) Hardware revision index (HW Rev.) Software revision index (SW Rev.) Operating voltage (Power) Ex specifications (if applicable) Production year (Prod-Year:)
  • Page 12: Block Diagram

    3 Product Description X-AI 32 02 3.4.1 Block Diagram The following block diagram illustrates the structure of the module. Field Side: Transmitter and Wired Contacts Interface External Transmitter Supply Safety-Related Processor System System Busses Figure 2: Block Diagram Page 12 of 60 HI 801 055 E Rev.
  • Page 13: Indicators

    X-AI 32 02 3 Product Description 3.4.2 Indicators The following figure shows the LED indicators for the module. Figure 3: Indicators HI 801 055 E Rev. 4.00 Page 13 of 60...
  • Page 14: Module Status Indicators

    3 Product Description X-AI 32 02 The LEDs indicate the operating state of the module. The LEDs on the module are divided into three groups: Module status indicators (Run, Error, Stop, Init) System bus indicators (A, B) I/O indicators (AI 1...32, Field) When the supply voltage is switched on, a LED test is performed and all LEDs briefly flash simultaneously.
  • Page 15: System Bus Indicators

    X-AI 32 02 3 Product Description 3.4.4 System Bus Indicators The system bus LEDs are labeled Sys Bus. Color Status Description Green Physical and logical connection to the system bus module in slot 1. Blinking1 No physical connection to the system bus module in slot 1.
  • Page 16: Product Data

    3 Product Description X-AI 32 02 Product Data General Supply voltage 24 VDC, -15 %...+20 %, r ≤ 5 %, SELV, PELV Current input min. 500 mA (without channels/transmitter supplies) max. 1.5 A (in case of short-circuit of the transmitter supplies) Current input per channel min.
  • Page 17: Table 8: Specifications For The Analog Inputs

    X-AI 32 02 3 Product Description Analog inputs Number of inputs (number of 32 with common ground AI- channels) (electrical isolation from the system bus and the 24 VDC supply voltage). Nominal range 0/4...20 mA Operating range 0...22.5 mA Digital resolution 12-bit Shunt for current measurement 200 Ω...
  • Page 18: Connector Boards

    3 Product Description X-AI 32 02 Connector Boards A connector board connects the module to the field zone. Module and connector board form together a functional unit. Insert the connector board into the appropriate slot prior to mounting the module. The following connector boards are available for the module: Connector board Description...
  • Page 19: Coding Of X-Cb 008 Connector Boards

    X-AI 32 02 3 Product Description Male Connector Recess Coding Wedge Prepared Male Connector Recess Guideway for Coding Wedge Figure 5: Coding Example Coded I/O modules can be plugged in to uncoded connector boards. Uncoded I/O modules cannot be plugged in to coded connector boards. 3.6.2 Coding of X-CB 008 Connector Boards Table 12: Position der Codierkeile...
  • Page 20: Pin Assignment For Connector Boards With Screw Terminals

    3 Product Description X-AI 32 02 3.6.3 Pin Assignment for Connector Boards with Screw Terminals Mono Redundant Three-fold redundant X-CB 008 01 X-CB 008 02 X-CB 008 06 X-CB 019 01 X-CB 019 02 X-CB X-CB X-CB 008 01 008 02 008 06 I/O Module Plug Connection to the Field Zone (Screw Terminal...
  • Page 21: Terminal Assignment For Connector Boards With Screw Terminals

    X-AI 32 02 3 Product Description 3.6.4 Terminal Assignment for Connector Boards with Screw Terminals Pin no. Designation Signal Pin no. Designation Signal AI1+ AI2+ AI1- AI2- AI3+ AI4+ AI3- AI4- AI5+ AI6+ AI5- AI6- AI7+ AI8+ AI7- AI8- Pin no. Designation Signal Pin no.
  • Page 22: Table 13: Terminal Assignment For Connector Boards With Screw Terminals

    3 Product Description X-AI 32 02 Pin no. Designation Signal Pin no. Designation Signal S25+ S26+ AI25+ AI26+ AI25- AI26- S27+ S28+ AI27+ AI28+ AI27- AI28- S29+ S30+ AI29+ AI30+ AI29- AI30- S31+ S32+ AI31+ AI32+ AI31- AI32- Table 13: Terminal Assignment for Connector Boards with Screw Terminals Cable plugs attached to the connector board pin headers are used to connect to the field zone.
  • Page 23: Pin Assignment For Connector Boards With Cable Plug

    X-AI 32 02 3 Product Description 3.6.5 Pin Assignment for Connector Boards with Cable Plug Mono Redundant Three-fold redundant X-CB 008 03 X-CB 008 04 X-CB 008 07 X-CB 019 03 X-CB 019 04 I/O Module Plug Connection to the Field Zone (Cable Plug in Row 32) Connection to the Field Zone (Cable Plug in Row 1)
  • Page 24: Pin Assignment For Connector Boards With Cable Plug

    X-AI 32 02 3.6.6 Pin Assignment for Connector Boards with Cable Plug HIMA provides ready-made system cables for use with these connector boards, see Chapter 3.7. The cable plug and the connector boards are coded. Connector pin assignment! The following table describes the connector pin assignment of the system cable plug.
  • Page 25: Connector Board Redundancy Using Two System Base Plates

    X-AI 32 02 3 Product Description 3.6.7 Connector Board Redundancy using Two System Base Plates I/O Module Plug Connection to the Field Zone (Cable Plug in Row 32) Connection to the Field Zone (Cable Plug in Row 1) Coding for Cable Plugs Figure 8: Connector Board with Cable Plug, Variant X-CB 008 05 HI 801 055 E Rev.
  • Page 26: Pin Assignment For X-Cb 008 05

    X-AI 32 02 3.6.8 Pin Assignment for X-CB 008 05 HIMA provides ready-made system cables for use with this connector board, see Chapter 3.7. The cable plug and the connector boards are coded. Connector pin assignment! The following table describes the connector pin assignment of the system cable plug.
  • Page 27: System Cable

    X-AI 32 02 3 Product Description System Cable The system cables are used to wire the connector boards with the field termination assemblies. Identical Cable Plugs Figure 9: System Cable Depending on the type of connector board, two different types of system cables are available.
  • Page 28: System Cable X-Ca 009

    3 Product Description X-AI 32 02 The system cable is available in the following standard variants: System Cable Description Length X-CA 005 01 8 Coded cable plugs on both sides X-CA 005 01 15 15 m X-CA 005 01 30 30 m Table 18: Available System Cables X-CA 005 3.7.2...
  • Page 29: Start-Up

    - On the module side, the shielding must be connected to the cable shield rail (use SK 20 shield connection terminal block or similar). - When using stranded wires, HIMA recommends fastening ferrules to the wire ends. The terminals must be suitable for fastening the cross-sections of the cables in use.
  • Page 30: Mounting And Removing The Module

    4 Start-up X-AI 32 02 Mounting and Removing the Module When replacing an existing module or mounting a new one, follow the instructions given in this chapter. When removing the module, the connector board remains in the HIMax base plate. This saves additional wiring effort since all field terminals are connected via the connector board of the module.
  • Page 31: Figure 11: Securing The Connector Board With Captive Screws

    X-AI 32 02 4 Start-up Figure 11: Securing the Connector Board with Captive Screws HI 801 055 E Rev. 4.00 Page 31 of 60...
  • Page 32: Mounting And Removing The Module

    4 Start-up X-AI 32 02 4.2.2 Mounting and Removing the Module This chapter describes how to mount and remove the HIMax module. A module can be mounted and removed while the HIMax system is operating. NOTICE Damage to bus and power sockets due to module jamming! Failure to observe this can damage the controller.
  • Page 33: Figure 12: Mounting And Removing A Module

    X-AI 32 02 4 Start-up Inserting and Removing a Module Securing and Releasing a Module Swiveling a Module in and out Figure 12: Mounting and Removing a Module If the HIMax system is operating, do not open the cover plate of the fan rack for more than a few minutes (<...
  • Page 34: Sequence Of Events Recording (Soe)

    4 Start-up X-AI 32 02 Sequence of Events Recording (SOE) The event recording function is supported for all analog module inputs. Inputs to be monitored are configured using the programming tool 'SILworX', see the online help and the Communication Manual (HI 801 101 E). During each cycle (2 ms), the I/O module reads the values measured for the analog inputs and records the events that are stored in the volatile I/O event buffer.
  • Page 35: Configuring The Module In Silworx

    X-AI 32 02 4 Start-up Configuring the Module in SILworX The module is configured in the Hardware Editor of the SILworX programming tool. Observe the following points when configuring the module: To diagnose the module and channels, both the statuses and the measured value can be evaluated within the user program.
  • Page 36: Tab: Module

    4 Start-up X-AI 32 02 4.4.1 Tab: Module The Module tab contains the statuses and parameters for the module: Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Spare Module Activated: The module missing in the redundancy group is not considered as a fault.
  • Page 37: Tab: I/O Submodule Ai32_02

    X-AI 32 02 4 Start-up 4.4.2 Tab: I/O Submodule AI32_02 The IO-Submodule AI32 02 tab contains the following statuses and parameters. Name Description Enter these statuses and parameters directly in the Hardware Editor. Name Module name Supply on Use the transmitter supplies of the module. Activated: Transmitter supplies for channels 1 to 32 activated.
  • Page 38: Tab: I/O Submodule Ai32_02: Channels

    4 Start-up X-AI 32 02 4.4.3 Tab: I/O Submodule AI32_02: Channels The I/O Submodule AI32_02:Channels tab contains the following parameters and statuses for each analog input. Global variables can be assigned to the statuses and parameters with -> and used in the user program.
  • Page 39: Table 24: Tab: I/O Submodule Ci32_02:Channels In The Hardware Editor

    X-AI 32 02 4 Start-up Name Data type Description SP HIGH DINT Lower limit of high level SP HIGH (switching point HIGH) is the limit value: if this limit is exceeded, the module detects a HIGH and switches the Channel LED on. Restriction: SP LOW ≤...
  • Page 40: Submodule Status [Dword]

    4 Start-up X-AI 32 02 4.4.4 Submodule Status [DWORD] Coding of the Submodule Status Coding Description 0x00000001 Fault in hardware unit (submodule). 0x00000002 Reset of an I/O bus 0x00000004 Faults detected while configuring the hardware 0x00000008 Fault detected while verifying the coefficients 0x10000000 Fault during AD conversion (conversion end) 0x20000000...
  • Page 41: Diagnostic Status [Dword]

    X-AI 32 02 4 Start-up 4.4.5 Diagnostic Status [DWORD] Coding of Diagnostic Status Description Diagnostic values (100...2032) are indicated consecutively. Bit-coded temperature status 0 = normal Bit0 = 1 : Temperature threshold 1 has been exceeded Bit1 = 1 : Temperature threshold 2 has been exceeded Bit2 = 1 : Fault in temperature measurement Measured temperature (10 000 digits/ °C) Bit-coded voltage status...
  • Page 42: Connection Variants

    4 Start-up X-AI 32 02 Connection Variants This chapter describes the correct wiring of the module in safety-related applications. The connection variants specified here are permitted. 4.5.1 Input Wiring The inputs are wired via connector boards. Special connector boards are available for redundantly wiring the modules.
  • Page 43 X-AI 32 02 4 Start-up When redundantly wired as specified in Figure 15 and Figure 16, the modules are inserted in the base plate next to each other and on a common connector board. Connector boards X-CB 008 02 and X-CB 019 02 (with screw terminals) or X-CB 008 04 and X-CB 019 04 (with cable plug) can be used.
  • Page 44: Figure 16: Redundant Connection Of An Active Two-Wire Transmitter

    4 Start-up X-AI 32 02 Connector Board AI_R+ X-AI 32 02 AI_R+ X-AI 32 02 External Transmitter Supply Analog Input Transmitter Supply Figure 16: Redundant Connection of an Active Two-Wire Transmitter Page 44 of 60 HI 801 055 E Rev. 4.00...
  • Page 45: Wiring Transmitters Via Field Termination Assembly

    X-AI 32 02 4 Start-up 4.5.2 Wiring Transmitters via Field Termination Assembly Passive and active two-wire transmitters are connected via the X-FTA 002 01 as described in Figure Figure 17. For further information, refer to the X-FTA 002 01 Manual (HI 801 117 E).
  • Page 46: Redundant Connection Via Two Base Plates

    4 Start-up X-AI 32 02 4.5.3 Redundant Connection via Two Base Plates The figure shows the connection of one transmitter if the redundant modules inserted in different base plates or are not located adjacently in the rack. The instrument shunts are placed on the field termination assembly.
  • Page 47: Ex-Protection With Zener Barriers

    Single-Channel Transmitter Connection with Barrier 4.5.5 EX-Protection with Power Supply Isolator Analog power supply isolators such as the H 6200A from HIMA can be implemented for EX-protection. The transmitter supply is not used when an analog power supply isolator is wired.
  • Page 48: Characteristics Of Hart Communication

    4 Start-up X-AI 32 02 4.5.6 Characteristics of HART Communication To ensure HART communication, a HART handheld can be connected in parallel to the transmitter. The current fluctuation caused by the HART communications is removed using filters on the analog input so that the residual error of the analog measurement is 1%. Higher residual error with HART communication.
  • Page 49: Operation

    X-AI 32 02 5 Operation Operation The module runs within a HIMax base plate and does not require any specific monitoring. Handling Direct handling of the module is not foreseen. The module is operated from within the PADT, e.g., for forcing the analog inputs. For more details, refer to the SILworX documentation.
  • Page 50: Maintenance

    6.1.1 Loading the Operating System HIMA is continuously improving the operating system of the module. HIMA recommends to use system downtimes to load the current version of the operating system into the module. For detailed instructions on how to load the operating system, see the system manual and the online help.
  • Page 51: Decommissioning

    X-AI 32 02 7 Decommissioning Decommissioning To decommission the module, remove it from the base plate. For more information, see Mounting and Removing the Module. HI 801 055 E Rev. 4.00 Page 51 of 60...
  • Page 52: Transport

    8 Transport X-AI 32 02 Transport To avoid mechanical damage, HIMax components must be transported in packaging. Always store HIMax components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.
  • Page 53: Disposal

    9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 801 055 E Rev. 4.00...
  • Page 54 9 Disposal X-AI 32 02 Page 54 of 60 HI 801 055 E Rev. 4.00...
  • Page 55: Appendix

    X-AI 32 02 Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input Connector Board Connector board for the HIMax module Communication module Cyclic Redundancy Check Digital Input Digital Output Electromagnetic Compatibility European Norm ElectroStatic Discharge...
  • Page 56: Index Of Figures

    Appendix X-AI 32 02 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Indicators Figure 4: Views Figure 5: Coding Example Figure 6: Connector Boards with Screw Terminals Figure 7: Connector Boards with Cable Plug Figure 8: Connector Board with Cable Plug, Variant X-CB 008 05 Figure 9:...
  • Page 57 X-AI 32 02 Appendix Index of Tables Table 1: Additional Relevant Manuals Table 2: Environmental Requirements Table 3: Blinking Frequencies of LEDs Table 4: Module Status Indicators Table 5: System Bus Indicators Table 6: I/O Indicators Table 7: Product Data Table 8: Specifications for the Analog inputs Table 9:...
  • Page 58: Index

    Appendix X-AI 32 02 Index block diagram...........12 HART communication......48 connector board ........18 module status indicators......14 with cable plug........23 safety function ......... 10 with screw terminals ......20 specifications diagnosis..........49 inputs ........... 17 I/O indicator ..........15 module ..........16 system bus indicators......15 transmitter supply.........
  • Page 59 X-AI 32 02 Appendix HI 801 055 E Rev. 4.00 Page 59 of 60...
  • Page 60 HI 801 055 E © 2011 HIMA Paul Hildebrandt GmbH + Co KG HIMax and SILworX are registered trademark of: HIMA Paul Hildebrandt GmbH + Co KG Albert-Bassermann-Str. 28 68782 Brühl, Germany Phone +49 6202 709-0 +49 6202 709-107 HIMax-info@hima.com...

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