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Related Manuals for HIMA HIMatrix F60 DI 32 01
Summary of Contents for HIMA HIMatrix F60 DI 32 01
- Page 1 HIMatrix Safety-Related Controller DI 32 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.00 HI 800 203 E...
- Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.
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Page 3: Table Of Contents
DI 32 01 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 6 Formatting Conventions ..................7 1.3.1 Safety Notes ......................7 1.3.2 Operating Tips ......................8 Safety ..............9 Intended Use ......................9 2.1.1 Environmental Requirements................... - Page 4 Table of Contents DI 32 01 Configuring Using ELOP II Factory ..............24 4.4.1 Configuring the Inputs .................... 24 4.4.2 Signals and Error Codes for the Inputs ..............24 4.4.3 Digital inputs ......................25 Operation .............. 27 Handling ........................ 27 Diagnosis ......................
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Page 5: Introduction
DI 32 01 1 Introduction Introduction This manual describes the technical characteristics of the module and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system. -
Page 6: Target Audience
ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition. -
Page 7: Formatting Conventions
DI 32 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs... -
Page 8: Operating Tips
1 Introduction DI 32 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 38 HI 800 203 E Rev. -
Page 9: Safety
DI 32 01 2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself. -
Page 10: Residual Risk
2 Safety DI 32 01 Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site. -
Page 11: Product Description
The module has been certified by the TÜV for safety-related applications up to SIL 3 (IEC 61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function 3.1.1 Safety-Related Inputs The module is equipped with safety-related digital inputs. - Page 12 3 Product Description DI 32 01 EMERGENCY STOP 1 EMERGENCY STOP devices in accordance with EN 60947-5-1 and EMERGENCY STOP 2 EN 60947-5-5 Figure 1: Line Control The device pulses the pulsed outputs to monitor the wires to the digital inputs. To do so, configure the Value [BOOL] ->...
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Page 13: Equipment, Scope Of Delivery
DI 32 01 3 Product Description Equipment, Scope of Delivery The following list specifies the available components and the corresponding part numbers: Designation Description Part no. DI 32 01 Plug-in module with 32 digital inputs, SIL3/Cat.4 98 2200114 configurable with cross circuit monitoring Table 4: Part Numbers Type Label... -
Page 14: Assembly
3 Product Description DI 32 01 Assembly This chapter describes the layout and function of the plug-in module. 3.4.1 Block Diagram Test I/O Bus 32 Channels Figure 3: Block Diagram Page 14 of 38 HI 800 203 E Rev. 1.00... -
Page 15: Front View
DI 32 01 3 Product Description 3.4.2 Front View DI 32 Figure 4: Front View HI 800 203 E Rev. 1.00 Page 15 of 38... -
Page 16: Status Indicators
3 Product Description DI 32 01 3.4.3 Status Indicators Color Status Description Green Operating voltage present No operating voltage Module faulty or external faults Reaction as dictated by the diagnosis No module faults and / or no channel faults Table 5: Status Indicators 3.4.4 I/O LEDs... -
Page 17: Start-Up
DI 32 01 4 Start-Up Start-Up To start up the controller, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. 4.1.1 Mounting and Removing the Modules To mount and remove the modules, the connection cable clamp terminals must be unplugged. -
Page 18: Table 9: Terminal Assignment For The Inputs
4 Start-Up DI 32 01 Terminal Designation Function Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 EGND Ground Terminal Designation Function Supply for inputs 8...14 Digital input 8 Digital input 9 Digital input 10 Digital input 11 Digital input 12 Digital input 13... -
Page 19: Surges On Digital Inputs
DI 32 01 4 Start-Up 4.1.2.1 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. The following measures ensure proper operation in environments where surges may occur: 1. -
Page 20: Mounting The Di 32 01 In Zone 2
Special Conditions X 1. Mount the HIMatrix F60 DI 32 01 module in an enclosure that meets the EN 60079-15 requirements and achieves a type of protection of at least IP54, in accordance with EN 60529. Provide the device with the following label:... -
Page 21: Configuration
DI 32 01 4 Start-Up Configuration The F60 DI 32 01 module can be configured using a programming tool, SILworX or ELOP II Factory.Which programming tool should be used depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond. -
Page 22: Parameters And Error Codes For The Inputs
4 Start-Up DI 32 01 4.3.1 Parameters and Error Codes for the Inputs The following tables specify the system parameters that can be read and set for the inputs, including the corresponding error codes. In the user program, the error codes can be read using the variables assigned within the logic. -
Page 23: Module Tab
DI 32 01 4 Start-Up 4.3.2.1 Module Tab The Module tab contains the following system parameters. System parameter Data Description type USINT Number of pulsed outputs (supply outputs) DI Number of Pulsed Channels Coding Description No output planned for LS/LB detection Output channnel 1 planned for LS/LB detection... -
Page 24: Di 32 01: Channels Tab
4 Start-Up DI 32 01 4.3.2.2 DI 32 01: Channels Tab The DI 32 01: -Channels tab contains the following system parameters. System parameter Data Description type BYTE Error codes for the digital input channels -> Error Code [BYTE] Coding Description 0x01 Fault in the analog input module... -
Page 25: Digital Inputs
DI 32 01 4 Start-Up 4.4.3 Digital inputs System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module,target value: 0xF807 [63495 Mod. Error Code Error codes for the module [WORD] Coding Description 0x0000 I/O processing, if required with errors see other error codes 0x0001 No I/O processing (CPU not in RUN) -
Page 26: Table 13: Elop Ii Factory - Digital Input System Signals
4 Start-Up DI 32 01 System Signal Description DI Pulse- Waiting time for line control (detection of short-circuits or cross-circuits) Delay [10E-6 s] [UINT] LS/LB (short-circuit/open-circuits) Table 13: ELOP II Factory - Digital Input System Signals Page 26 of 38 HI 800 203 E Rev. -
Page 27: Operation
DI 32 01 5 Operation Operation The module runs within a HIMatrix base plate and does not require any specific monitoring. Handling Handling of the controller during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. The device's diagnostic history can also be read using the programming tool. -
Page 28: Maintenance
Maintenance No maintenance measures are required during normal operation. If a device or module fails, replace it with an identical type or an alternative type which is admitted by HIMA. Only the manufacturer is authorized to repair the device/module. Faults Refer to Chapter 3.1.1.1, for more information on the fault reaction of inputs. -
Page 29: Maintenance Measures
Executing the proof test 6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the controller. HIMA recommends to use system downtimes to load a current version of the operating system into the controller. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool. -
Page 30: Decommissioning
7 Decommissioning DI 32 01 Decommissioning Remove the supply voltage to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. Page 30 of 38 HI 800 203 E Rev. 1.00... -
Page 31: Transport
DI 32 01 8 Transport Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission. -
Page 32: Disposal
DI 32 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 32 of 38... -
Page 33: Appendix
DI 32 01 Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge... -
Page 34: Index Of Figures
Appendix DI 32 01 Index of Figures Figure 1: Line Control Figure 2: Sample Type Label Figure 3: Block Diagram Figure 4: Front View Figure 5: Label for Ex Conditions Page 34 of 38 HI 800 203 E Rev. 1.00... -
Page 35: Index Of Tables
DI 32 01 Appendix Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Part Numbers Table 5: Status Indicators Table 6: I/O LEDs Table 7: Product Data Table 8: Specifications for Digital Inputs Table 9: Terminal Assignment for the Inputs Table 10:... -
Page 36: Index
Appendix DI 32 01 Index diagnosis..........27 part number ..........13 fault reaction specifications ........... 16 digital inputs .........11 surge............19 Page 36 of 38 HI 800 203 E Rev. 1.00... - Page 38 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1014)
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