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AN2016-14 EVAL-M1-05-84D User Manual
EVAL-M1-05-84D User Manual
iMOTION™ Modular Application Design Kit
About this document
Scope and purpose
This application note provides an overview of the evaluation board EVAL-M1-05-84D including its main features,
key data, pin assignments and mechanical dimensions.
EVAL-M1-05-84D is a complete evaluation board including a 3-phase IPM for motor drive application. In
combination with either EVAL-M1-101T or EVAL-M1-099M it features and demonstrates Infineon's IPM
technology for motor drive.
The evaluation board EVAL-M1-05-84D for Intelligent Power Modules (IPM) was developed to support
Customers during their first steps designing applications with CIPOS™ Micro power modules.
Intended audience
This application note is intended for all technical specialists working with the EVAL-M1-05-84D board.
Table of Contents
About this document ....................................................................................................................... 1
Table of Contents ........................................................................................................................... 1
1
Safety precautions ......................................................................................................... 2
2
Introduction .................................................................................................................. 4
3
Main features ................................................................................................................ 5
3.1
Key data ................................................................................................................................................... 6
4
Pin assignments ........................................................................................................... 10
5
Getting Started with EVAL-M1-05-84D ............................................................................. 12
5.1
Setting up the system............................................................................................................................ 12
5.2
iMOTION™ development tools and software ....................................................................................... 14
5.2.1
MCEWizard setup overview .............................................................................................................. 14
5.2.2
MCEDesigner setup overview .......................................................................................................... 16
6
Schematics and Layout .................................................................................................. 18
6.1
DC-Link Voltage Measurement ............................................................................................................. 18
6.2
Thermistor Output ................................................................................................................................ 19
6.3
EMI input filter and rectifier circuit ....................................................................................................... 19
6.4
Inverter section using CIPOS™ Micro .................................................................................................... 20
6.5
Power supply ......................................................................................................................................... 21
6.6
Over current circuit ............................................................................................................................... 21
6.7
Layout .................................................................................................................................................... 22
7
Bill of Materials of EVAL-M1-05-84D ................................................................................. 24
8
Reference .................................................................................................................... 26
Revision History ............................................................................................................................ 27
User Manual
Please read the Important Notice and Warnings at the end of this document
1
Revision 2.1
2018-07-09
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Summary of Contents for Infineon iMOTION EVAL-M1-05-84D
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Page 1: Table Of Contents
EVAL-M1-05-84D is a complete evaluation board including a 3-phase IPM for motor drive application. In combination with either EVAL-M1-101T or EVAL-M1-099M it features and demonstrates Infineon’s IPM technology for motor drive. The evaluation board EVAL-M1-05-84D for Intelligent Power Modules (IPM) was developed to support Customers during their first steps designing applications with CIPOS™... -
Page 2: Safety Precautions
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Safety precautions Safety precautions In addition to the precautions listed throughout this manual, please read and understand the following statements regarding hazards associated with development systems. Table 1 Precautions Attention: The ground potential of the EVAL-M1-05-84D system is biased to a negative DC bus voltage potential. - Page 3 EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Safety precautions Attention: EVAL-M1-05-84D system is shipped with packing materials that need to be removed prior to installation. Failure to remove all packing materials which are unnecessary for system installation may result in overheating or abnormal operating condition.
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Page 4: Introduction
DC-link voltage measurement. The EVAL-M1-05-84D evaluation board is available from Infineon. The features of this board are described in the design feature chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production according to their own specific requirements. -
Page 5: Main Features
Main features EVAL-M1-05-84D is a complete evaluation board including a 3-phase IPM for motor drive application. The kit demonstrates Infineon’s IPM technology for motor drives. Main features of CIPOS™ Micro Intelligent Power Module IRSM515-084 and IRSM505-084 are: 3-phase inverter including high voltage gate drivers •... -
Page 6: Key Data
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Main features Key data Figure 2 provides the overview of the IRSM505-084 and IRSM515-084 internal electrical schematics. For further information regarding these IPMs like static and dynamic electrical behavior, as well as thermal and mechanical characteristics please refer to the datasheet of the IRSM505-084 or IRSM515-084. - Page 7 EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Main features Table 3 depicts the recommended operating conditions of IRSM505-084 or IRSM515-084. Table 3 Recommended operating conditions of CIPOS™ - Mico IRSM505-084 or IRSM515-084 Symbol Description Unit Positive DC Bus Input Voltage 2⋅V High Side Floating Supply Offset Voltage S1,2,3...
- Page 8 EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Main features Table 4 shows the important specifications of the evaluation board EVAL-M1-05-84D. Table 4 EVAL-M1-05-84D board specifications Parameters Value Conditions Input Voltage 90-140 V Frequency 50/60 Hz IRSM505-084DA/ IRSM515-084DA, Input current 1.5 A module T = 70°C without heatsink...
- Page 9 EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Main features Figure 3 and Figure 4 hint out the functional groups of the EVAL-M1-05-84D evaluation board. 1. µIPM™ -DIP module 2. Motor phase connector (J2) 3. Interface 20 pin connector for control board (J3) 4.
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Page 10: Pin Assignments
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Pin assignments Pin assignments General information about the connectors of the EVAL-M1-05-84D evaluation board is reported. Table 5 includes the details of the line connector J1-AC. It is possible to connect DC voltage to the AC connector. In this case a permanent DC-current will be conducted through the rectifier bridge. - Page 11 EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Pin assignments Table 7 provides the pin assignments of the M1 20 pin interface connector J3. This connector is the interface to the controller board. Table 7 J3 - 20 pin interface connector for controller board Name Connectors PWMUH...
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Page 12: Getting Started With Eval-M1-05-84D
Figure 5 System connection example using EVAL-M1-101T and EVAL-M1-05-84D 1. Get the latest ”IMC101T-T038 MCE Software Package” available on www.infineon.com/imotion-software web page. 2. Connect PC-USB connector on the on-board-debugger to the PC via USB cable. 3. Connect EVAL-M1-101T’s M1 20-pin interface connector (J2) to power board (For example EVAL-M1-05-84D, see Figure 5). - Page 13 EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05-84D 7. Start MCEDesigner tool and open MCEDesigner default configuration file (.irc) for IMC101T-T038 controller (IMC101T_Vxxx.irc) by clicking “File” > “Open”. IMC101T_Vxxx.irc file is included in ”IMC101T-T038 MCE Software Package” downloaded in step 1. 8.
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Page 14: Imotion™ Development Tools And Software
“Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected through the pull-down menu. - Page 15 EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05-84D Table 8 provides the MCEWizard setup overview for hardware related parameters specific to EVAL-M1-05-84D power board. Similar tables will be available in each control board’s Application Note. Combination of this table and the corresponding table of the control board provides enough information to setup the MADK-based motor drive system in shortest time.
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Page 16: Mcedesigner Setup Overview
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05-84D 5.2.2 MCEDesigner setup overview After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. Double click the shortcut to open MCEDesigner and then open “IMC101T_xx.irc” file as shown in Figure 8. Figure 8 MCEDesigner’s Main Display for EVAL-M1-101T To program Drive System Parameter file into IMC101T-T038, please click “Tools”... - Page 17 File”. Finally, click on the “Start” button to program the parameter file into the IMC101T-T038 IC. Figure 10 Program Firmware and Parameter in “Program IMC Controller” pop-up window All the latest firmware files for different types of iMOTION motor control ICs are available for download via Infineon iMOTION website (http://www.infineon.com/imotion-software). User Manual Revision 2.1 2018-07-09...
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Page 18: Schematics And Layout
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Schematics and Layout To meet individual customer requirements and make the EVAL-M1-05-84D evaluation board a basis for development or modification, all necessary technical data like schematics, layout and components are included in this chapter. -
Page 19: Thermistor Output
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Thermistor Output This board provides Thermistor/NTC- output on pin 15 of the 20 pin connector J3. Temperatures can be calculated by resistor measurement. Within the µIPM™ -DIP datasheet, thermistor details are listed as summarized in Table 9. -
Page 20: Inverter Section Using Cipos™ Micro
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Inverter section using CIPOS™ Micro The inverter section is implemented using the CIPOS™ Micro IPM as sketched in Figure 13. The module includes six power MOSFETs and three half bridge gate drivers. The shunt resistor section is also given, including the 0Ω resistors R22 to R27. -
Page 21: Power Supply
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Power supply Figure 14 depicts the schematic of the power supply available on the EVAL-M1-05-84D board. The circuit includes a LNK304 that is used to generate 15 V (V ) directly from the DC bus. -
Page 22: Layout
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout Layout The layout of this board can be used for different voltage or power classes. The power PCB is a two layer PCB. Get in contact with our technical support team to get more detailed information and the latest Gerber-files. Figure 16 illustrates the top assembly print of the evaluation board. - Page 23 EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout The top layer of the PCB is provided in Figure 18. Figure 18 Top layer of the EVAL-M1-05-84D Figure 19 illustrates the bottom layer routing of the PCB. Figure 19 Bottom layer routing of the EVAL-M1-05-84D User Manual Revision 2.1...
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Page 24: Bill Of Materials Of Eval-M1-05-84D
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Bill of Materials of EVAL-M1-05-84D Bill of Materials of EVAL-M1-05-84D Table 10 provides the complete bill of materials of the evaluation board. Table 10 Bill of materials No Qty Part description Designator Part number Manufacturer RECT BRIDGE GPP 4A 600V... - Page 25 TP24,TP3,TP4,T P7,TP13,TP14,T P15,TP16,TP17, TP18,TP19,TP2 0,TP21 IC OFFLINE SWITCHER LNK304DN-TL POWER INTEGRATIONS IC REG LINEAR 3.3V 1A IFX1117MEV33HTMA Infineon Technologies SOT223-4 IC DUAL DIFF COMPARATOR LM393ADR Texas Instruments 8-SOIC IC MOTOR DRIVER 200V DIP IRSM515-084DA2/ Infineon Technologies IRSM505-084DA2 User Manual Revision 2.1...
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Page 26: Reference
Modular Application Design Kit Reference Reference Datasheet of Infineon IPM IRSM505-084 is available for download on Infineon’s website Application Note AN2009-10 Using the NTC inside a power electronic module Available for download on Infineon’s website EVAL-M1-101T User Manual is available for download on Infineon’s website EVAL-M1-183M User Manual is available for download on Infineon’s website... -
Page 27: Revision History
EVAL-M1-05-84D User Manual iMOTION™ Modular Application Design Kit Revision History Revision History Major changes since the last revision Version number Revision Date Revision description 2016-05-04 Second release 2018-07-09 Update BOM. Add WE Part Number, and add Getting Started with EVAL-M1-05-84D User Manual Revision 2.1 2018-07-09... -
Page 28: Www.infineon.com
The data contained in this document is exclusively Email: erratum@infineon.com intended for technically trained staff. It is the Except as otherwise explicitly approved by Infineon responsibility of customer’s technical departments Technologies in a written document signed by Document reference to evaluate the suitability of the product for the...
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