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Related Manuals for Rotabroach Element75
Summary of Contents for Rotabroach Element75
- Page 1 Element 75 Manual Original Instructions Jul 2020 Magnetic drilling& tapping machine Model Number Element75/1SBT, Element75/3SBT OSL Cutting Technologies Burgess Road Sheffield S9 3WD Tel: +44 (0) 114 2212 510 Fax: +44 (0) 114 2212 563 Email: info@rotabroach.co.uk Website: www.rotabroach.co.uk...
- Page 2 Element 75 Manual Original Instructions Jul 2020 Thank you for purchasing our Element 75swivel base magnetic drill. We would really like your feedback on the machine. Other products by Rotabroach: Thank you for your purchase of our product.
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Page 3: Contents Of The Manual
Element 75 Manual Original Instructions Jul 2020 CONTENTS OF THE MANUAL Page Intended use General safety rules Information plate symbols Specification Operational safety procedures Operating instructions Control panel operation Tapping Swivel base function Gear selection Magnet detection Extension cable selection Mounting of cutters Capstan operation Remedies for hole making problems... -
Page 4: Intended Use
Element 75 Manual Original Instructions Jul 2020 1) INTENDED USE The intended use of this magnetic drill is to drill holes in ferrous metals. The magnet is used to hold the drill in place whilst the drill is functioning. It is designed for use in fabrication, construction, railways, petrochemical and any other applications when drilling ferrous metal. -
Page 5: Information Plate Symbols
Element 75 Manual Original Instructions Jul 2020 Power tool use and care Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. -
Page 6: Specification
Element 75 Manual Original Instructions Jul 2020 4)SPECIFICATION Maximum hole cutting capacity in .2/.3C steel = 75mm dia. x 75mm deep Arbor bore = MT3. Motor Unit Voltages 110V 50-60Hz 230V 50-60Hz Normal full load 1800 W 1800 W Electromagnet 102W 111W Size... -
Page 7: Operational Safety Procedures
• On completion of the cut, a slug will be ejected. DO NOT operate the machine as the ejected slug may cause injury. • When not in use ALWAYS store the machine in a safe and secure location. • ALWAYS ensure that approved ROTABROACH™ agents conduct repairs. - Page 8 • Cutter breakage is usually caused by insecure anchorage, a loosely fitting slide, or a worn bearing in the arbor support. (Refer to routine maintenance instructions). • Only use approved neat cutting fluid, do not use water diluted oil. Rotabroach cutting fluid has been specially formulated to maximize the cutters performance. It is available in 1 litre (RD208) and 5 litre (RD229).
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Page 9: Control Panel Operation
Element 75 Manual Original Instructions Jul 2020 7) CONTROL PANEL OPERATION CutSmart™ Technology CutSmart™ Technology Designed for you to get the most out of your machine and your cutters. CutSmart has an easy to read panel that indicates when you are drilling with too much force, which will damage the machine and the cutters. - Page 10 Element 75 Manual Original Instructions Jul 2020 8) TAPPING FUNCTION 1.Ensure power to the machine, red LED will illuminate (1). 2.Press the magnet switch on to engage the magnet. The LED will light up in either green or red (3). Depending on the material thickness and magnetic adhesion. Green magnet LED indicates optimum adhesion achieved.
- Page 11 Element 75 Manual Original Instructions Jul 2020 9) SWIVEL BASE FUNCTION 1. This machine is fitted with a swivel base facility that allows precise movement of the drilling unit once the magnet has been energised. 2. By using RDD4153, 10mm Hexagonal spanner to release the drilling unit via eccentricity spindle RDD4149 (counterclockwise), a 20mm forward and reverse function as well as an angular displacement of 30...
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Page 12: Gear Selection
Element 75 Manual Original Instructions Jul 2020 10)GEAR SELECTION The Element 75 magnetic drill is fitted with a 2-speed gearbox. The gear is used to reduce the output speed when using larger cutters. Slide Selector Position Speed Controller Setting Level 1 Level 6 200/min 500/min... -
Page 13: Extension Cable Selection
Should the mains cable become damaged and need replacing, please ensure this is carried out only be an approved Rotabroach Engineer. Assuming a normal AC supply of the correct voltage, it is recommended that the following... -
Page 14: Remedies For Hole Making Problems
Element 75 Manual Original Instructions Dec2016 15)REMEDIES FOR HOLE MAKING PROBLEMS Problem Cause Remedy 1) Magnetic base won’t Material being cut may be too thin for efficient holding. Attach an additional piece of metal under the magnet, or hold effectively mechanically clamp magnetic base to workpiece. -
Page 15: Wiring Diagram
Element 75 Manual Original Instructions Dec2016 16)WIRING DIAGRAM Function Wire Colour Mains Live Input Brown Speed controller module Lead wire White Speed controller module Lead wire Mains Neutral Input Blue Magnet Positive Output 230V Red，110V Blue Magnet Negative Output Black Field coil Lead wire Blue Field coil Lead wire... - Page 16 Element 75 Manual Original Instructions Dec2016 Function Wire Colour Motor 'Reverse' Switch 0V White Motor 'Reverse' Switch +5V White Motor 'Forward' Switch 0V White Motor 'Forward' Switch +5V White Magnet Switch 0V White Magnet Switch +5V White Magnet 'ON' LED +5V White+Green Magnet 'ON' LED +5V White+Red...
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Page 17: Exploded View Of Machine
Element 75 Manual Original Instructions Dec2016 17) EXPLODED VIEW OF MACHINE... -
Page 18: Parts List
Element 75 Manual Original Instructions Dec2016 PARTS LIST Item# Rotabroach P/N Description Qty/pcs RDA4201 Screw M4×14 Button Head RDC4004 Screw M4×8 Button Head RDD4014 Element 75 Guard RDD4015 Slide channel RDC4001 Screw M5×12 CSK HD RD45607 M5 CSK Washer RDD4017... - Page 19 Element 75 Manual Original Instructions Dec2016 Item# Rotabroach P/N Description Qty/pcs RDD4142 Locked nut RDD4143 Button assembly RDD4144 Joint sleeve RDD4145 Swivel base RDD4146 Spacer block RDD4147/3 Magnet - 230V RDD4147/1 Magnet - 110V RDA4071 Screw M4×22 RDA4070 Cable clamp...
- Page 20 Element 75 Manual Original Instructions Dec2016 Item# Rotabroach P/N Description Qty/pcs RDA3105 Safety glass RDD4128 Arbor shank RDD4129 Drift RDC4083 Safety belt RD4152 3mm hexagonal spanner RDC4082 Stationary ring RA3120 Pilot Pin RDD4153 10mm hexagonal spanner RDD4132 Spare brush - 230V...
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Page 21: Exploded View Of Motor And Gearbox
Element 75 Manual Original Instructions Dec2016 18) EXPLODED VIEW OF MOTOR AND GEARBOX... - Page 22 Element 75 Manual Original Instructions Dec2016 PARTS LIST Item# Rotabroach P/N Description Qty/pcs RDD4018 Motor assembly-230V RDD4019 Motor assembly-110V RDD4020 Circlip RDD4021 Oil seal washer RDD4022 Arbor spindle Key steel RDD4023 RDD4024 Rolling bearing 6006 RDD4025 Gear box RD45614 Straight Pin...
- Page 23 Element 75 Manual Original Instructions Dec2016 Item# Rotabroach P/N Description Qty/pcs RDD4054 Field coil-230V 8.38 RDD4055 Field coil-110V 8.39 RDD4056 Lead wire 8.40 RDD4057 Lead wire RDD4058 8.41 Motor housing 8.42 RDA4021 Screw M4×8 Button Head RDD4059 Brush-230V 8.43 RDD4060 Brush-110V 8.44...
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Page 24: Control Panel And Parts List
Element 75 Manual Original Instructions Dec2016 19)CONTROL PANEL AND PARTS LIST Item# Rotabroach P/N Description Qty/pcs RDA4051 Green Motor Switch RDC4090 Blue Motor Switch-Tapping RDC4091 Magnet Switch RDC4092 Red LED RDC4093 Green LED RDA4036 Screw M3×12 Button Head RDD4005 Control Panel Cover... -
Page 25: Fitting Instructions
Element 75 Manual Original Instructions Dec2016 20)PIPE ADAPTOR KIT RD2311 FITTING INSTRUCTIONS Dependent upon the size of the pipe to be cut (see illustrations) attach adjustable angle plates RD3328 with cap screws RD4325 and washers RD4205 (4 off each) to the magnet sides. -
Page 26: Maintenance
Original Instructions Dec2016 22) MAINTENANCE n order to ‘get the best life’ out of your Rotabroach machine always keep it in good working order. A number of items must always be checked on Rotabroach machines. Always before starting any job make sure the machine is in good working order and that there are no damaged or loose parts. - Page 27 Element 75 Manual Original Instructions Dec2016 2. Now lower the slide back to its lowest position. Bring the slide into the center of the dovetail slide housing and loosen screws thus allowing free movement of the arbor support bracket. 3. Commencing with the middle screws, gently feed in all the screws until slight resistance is encountered.
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Page 28: Troubleshooting
Element 75 Manual Original Instructions Dec2016 23) TROUBLE SHOOTING Magnet and motor do not function - The magnet switch is not connected to the power supply - Damaged or defective wiring - Defective fuse - Defective magnet switch - Defective control unit - Defective power supply Magnet does function, the motor does not - Damaged or defective wiring... -
Page 29: Cutter Selection And Speeds
Element 75 Manual Original Instructions Dec2016 24) CUTTER SELECTION AND SPEEDS Material Material Hardness Cutter Mild and free cutting steels <900N/mm² RAP or RAPL Mild and free cutting steels <900N/mm² SRCV or SRCVL Steel angle and joists <900N/mm² RAP or RAPL Steel angle and joists <900N/mm²... -
Page 30: Warranty Statement
(or online registration) has been completed and returned to Rotabroach™ or its designated distributor within a period of (30) days from the purchase date. Failure to do so will void the warranty. If the stated is adhered to, Rotabroach™ will repair or replace (at its option) without charge any faulty items returned. - Page 31 Based on the referenced test reports, the below product has been found to comply with the relevant harmonised standard(s) to the directive(s) listed on this verification at the time the tests were carried out. Name and address of manufacturer: Rotabroach Ltd Burgess Road, Sheffield Road, Sheffield S9 3WD, United Kingdom...
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