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Element 30 Manual
Original instructions
Dec 2014
Magnetic drilling machine
Model Number Element30/1, Element30/3
This machine (Serial Number ...........................) is CE approved.
Rotabroach Ltd
Imperial Works, Sheffield Road
Sheffield, South Yorkshire
United Kingdom
S9 2YL
Tel: +44 (0) 114 2212 510
Fax: +44 (0) 114 2212 563
Email: info@rotabroach.co.uk
Website: www.rotabroach.co.uk
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Summary of Contents for Rotabroach Element 30 Series
- Page 1 Element 30 Manual Original instructions Dec 2014 Magnetic drilling machine Model Number Element30/1, Element30/3 This machine (Serial Number ......) is CE approved. Rotabroach Ltd Imperial Works, Sheffield Road Sheffield, South Yorkshire United Kingdom S9 2YL Tel: +44 (0) 114 2212 510 Fax: +44 (0) 114 2212 563 Email: info@rotabroach.co.uk...
- Page 2 Element 30 Manual Original instructions Dec 2014 Thank you for purchasing our Element 30 magnetic drill. We would really like your feedback on this machine. Other Products by Rotabroach: Thank you for your purchase...
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Page 3: Table Of Contents
Element 30 Manual Original instructions Dec 2014 CONTENTS OF THE MANUAL Page Intended use General safety rules Information plate symbols Specification Operational safety procedures Operating instructions Control panel operation Magnet detection Extension cable selection Mounting of cutters Capstan operation Remedies for hole making problems Wiring diagram Exploded view of complete machines Exploded view of gearbox and motor units... -
Page 4: Intended Use
Element 30 Manual Original instructions Dec 2014 1) INTENDED USE The intended use of this magnetic drill, is to drill holes in ferrous metals. The magnet is used to hold the drill in place whilst the drill is functioning. It is designed for use in fabrication, construction, railways, petrochemical and any other applications when drilling ferrous metal. -
Page 5: Information Plate Symbols
Original instructions Dec 2014 Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged have them repaired by an authorized Rotabroach service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease. -
Page 6: Specification
Element 30 Manual Original instructions Dec 2014 4) SPECIFICATION Maximum hole cutting capacity in .2/.3C steel = 32mm dia. x 35mm deep Arbor bore = 19.05mm (3/4") dia. Motor Unit Voltages 110V 50-60Hz 230V 50-60Hz Normal full load 850 W 850 W Electro Magnet 0.6A... -
Page 7: Operational Safety Procedures
Cutter breakage is usually caused by insecure anchorage, a loosely fitting slide or a worn bearing in the arbor support. (Refer to routine maintenance instructions). Only use approved cutting fluid. Rotabroach cutting fluid has been specially formulated to maximise the cutters performance. It is available in 1 litre (RD208) and 5 litre (RD229). -
Page 8: Control Panel Operation
Element 30 Manual Original instructions Dec 2014 7) CONTROL PANEL OPERATION 1) Power 2) Magnet ON 3) Motor switch When the drill is connected to To turn the magnet ON or OFF, When the magnet has power the the power supply, the RED LED depress the large button on the GREEN switch will light up to indicate will indicate power to the drill. -
Page 9: Magnet Detection
Element 30 Manual Original instructions Dec 2014 8) MAGNET DETECTION It is advised that when working on thin material a packing piece should be used to increase the material thickness under the magnet. Working on thin material without a packing piece will reduce the magnet holding force. -
Page 10: Capstan Operation
Element 30 Manual Original instructions Dec 2014 11) CAPSTAN OPERATION The quick release capstan is a feature offers that offers the user simple dual side operation. To remove the capstan, simply do the following; 1: Press in the central button on the capstan hub, holding onto the capstan arms. 2: With the button pressed in, pull the capstan away from the main body, holding on to the capstan arms. -
Page 11: Remedies For Hole Making Problems
Element 30 Manual Original instructions Dec 2014 12) REMEDIES FOR HOLE MAKING PROBLEMS Problem Cause Remedy 1) Magnetic base Material being cut may be too thin for efficient Attach an additional piece of metal under the won’t hold holding. magnet, or mechanically clamp magnetic base to effectively work-piece. -
Page 12: Wiring Diagram
Element 30 Manual Original instructions Dec 2014 13) WIRING DIAGRAM Display Board Control board No Function Wire Colour Magnet Negative Output Black Magnet Positive Output Mains Neutral Input Blue Motor Neutral Output Black Motor Live Output Mains Live Input Brown No Function Wire Colour Power 'ON' LED 0V... -
Page 13: Exploded View Of Complete Machines
Element 30 Manual Original instructions Dec 2014 14) EXPLODED VIEW OF MACHINE... - Page 14 Element 30 Manual Original instructions Dec 2014 PARTS LIST RD43131 Screw M5 x 16 CSK HD RD45607 CSK Washer RDA3032 Guard support RDA3031 Slide channel RDA4201 Screw M4 x 14 BTTN HD RDA3029 Element 30 Guard RDA2002/1 (110) - RDA2002/3 (230) Motor assembly RD45624 Needle bearing HK3516...
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Page 15: Exploded View Of Gearbox And Motor Units
Element 30 Manual Original instructions Dec 2014 15) EXPLODED VIEW OF MOTOR AND GEARBOX... - Page 16 Element 30 Manual Original instructions Dec 2014 PARTS LIST RD4056 Circlip RA354 Button RDA3016 Spring RD4066 Grub Screw M8 x 8 RDA3019 Arbor RDA3020 Arbor spindle RDA3044 Flat Key 7.10 RDA4033 Tapping Screw ST 4.8 x 40 7.11 RD43304 Oil seal 7.12 RDA4037 Fluid elbow (black)
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Page 17: Control Panel And Parts List
Element 30 Manual Original instructions Dec 2014 16) CONTROL PANEL AND PARTS LIST RDA4051 Green Motor Switch RDA4052 Red Motor Switch RDA4050 Magnet Switch RDA4053 Red LED RDA4054 Green LED RDA4036 Screw M3 X 12 BTTN HD RDA3028 Control Panel Cover RDA3100 (110V) / RDA3101 (230V) Control Plate RDA4019... -
Page 18: Pipe Adapter Kit Rd2311
Element 30 Manual Original instructions Dec 2014 17) PIPE ADAPTOR KIT RD2311 FITTING INSTRUCTIONS Dependent upon the size of the pipe to be cut (see illustrations) attach adjustable angle plates RD3328 with cap screws RD4325 and washers RD4205 (4 off each) to the magnet sides. -
Page 19: Fitting The Chuck
Replacing the chuck is the reverse sequence. 19) MAINTENANCE In order to ‘get the best life’ out of your Rotabroach machine always keep it in good working order. A number of items must always be checked on Rotabroach machines. - Page 20 Element 30 Manual Original instructions Dec 2014 Machine Brushes - should be checked to make sure there is no abnormal wear present (this should be checked at least once a week if used frequently). If the brush has worn more than 2/3 the original length the brushes should be changed.
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Page 21: Trouble Shooting
Element 30 Manual Original instructions Dec 2014 20) TROUBLE SHOOTING Magnet and motor do not function - The magnet switch is not connected to the power supply - Damaged or defective wiring - Defective fuse - Defective magnet switch - Defective control unit - Defective power supply Magnet does function, the motor does not - Damaged or defective wiring... -
Page 22: Cutter Selection, Speeds And Feeds
Element 30 Manual Original instructions Dec 2014 21) CUTTER SELECTION AND SPEEDS Material Material Hardness Cutter Mild and free cutting steels <700N/mm² RAP or RAPL Mild and free cutting steels <850N/mm² SRCV or SRCVL Steel angle and joists <700N/mm² RAP or RAPL Steel angle and joists <850N/mm²... -
Page 23: Warranty
Rotabroach™ or its designated distributor within a period of (30) days from the purchase date. Failure to do so will void the warranty. If the stated is adhered to Rotabroach™ will repair or replace (at its option) without charge any faulty items returned.
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