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Issue 5
Original version
Nov 2014
PUMA MAGNETIC DRILLING MACHINE
Model No. SMARTPUMA1 & SMARTPUMA3
This machine (Serial No
) is CE approved.
Rotabroach Ltd
Imperial Works, Sheffield Road
Sheffield, South Yorkshire
United Kingdom
S9 2YL
Tel: +44 (0) 114 2212 510
Fax: +44 (0) 114 2212 563
Email: sales@rotabroach.co.uk
Web site: www.rotabroach.co.uk
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Summary of Contents for Rotabroach SMARTPUMA1
- Page 1 Issue 5 Original version Nov 2014 PUMA MAGNETIC DRILLING MACHINE Model No. SMARTPUMA1 & SMARTPUMA3 This machine (Serial No ) is CE approved. Rotabroach Ltd Imperial Works, Sheffield Road Sheffield, South Yorkshire United Kingdom S9 2YL Tel: +44 (0) 114 2212 510 Fax: +44 (0) 114 2212 563 Email: sales@rotabroach.co.uk...
- Page 2 We would really like your feedback on the machine. Other Products by Rotabroach™: Thank you for your purchase of our product. For more information please visit our website at www.rotabroach.co.uk Or contact our sales department on +44 (0) 114 2212 510...
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Page 3: Table Of Contents
Issue 5 Original version Nov 2014 CONTENTS Page Intended Use General Safety Machine Specification Operating Instructions Cutsmart Feature Mounting of cutters Remedies for hole making problems Wiring Diagram Exploded diagram of machine Exploded diagram of motor and gearbox Pipe adaptor Kit Chuck conversion Maintenance Trouble shooting... -
Page 4: Intended Use
Issue 5 Original version Nov 2014 1) INTENDED USE The intended use of this magnetic drill, is to drill holes in ferrous metals. The magnet is used to hold the drill in place whilst the drill is functioning. It is designed for use in fabrication, construction, railways, petrochemical and any other applications when drilling ferrous metal. - Page 5 Remove from the mains prior to any maintenance. • Follow instructions for lubricating and changing accessories. • Inspect tool cords periodically and if damaged have them repaired by an authorized Rotabroach service facility. • Inspect extension cords periodically and replace if damaged. •...
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Page 6: Machine Specification
3) SPECIFICATION Maximum hole cutting capacity in .2/.3C steel = 30mm dia. x 25mm deep Arbor bore = 19.05mm (3/4”) dia. Model Voltage (V)(AC) Normal Full Load Watts (W) SMARTPUMA1 110V 50-60Hz SMARTPUMA3 230V 50-60Hz Model Voltage (V)(DC) Normal Full Load... -
Page 7: Operating Instructions
Cutter breakage is usually caused by insecure anchorage, a loosely fitting slide or a worn bearing in the arbor support. (Refer to • routine maintenance instructions). Only use approved cutting fluid. Rotabroach cutting fluid has been specially formulated to maximise the cutters performance. It is • available in 1 litre (RD208) and 5 litre (RD229). -
Page 8: Cutsmart Feature
Nov 2014 5) CUTSMART FEATURE ‘CutSmart’ is a new feature from Rotabroach. Designed to help you to get the best out of your machine. It does this by way of a visual indicator. The visual indicator shows when you are using the drill correctly within its specification this is done by way of a Tri colour LED to the Right of the magnet on LED. -
Page 9: Mounting Of Cutters
Issue 5 Original version Nov 2014 6) MOUNTING OF CUTTERS (See exploded view of complete machine) The machine has been made to accept cutters having 19.05mm (3/4”) dia. shanks. The following procedure is to be used when mounting cutters. Lay the machine on its side with feed handles uppermost, ensuring arbor is wound down to its lowest point to enable access to •... -
Page 10: Wiring Diagram
Issue 5 Original version Nov 2014 8) WIRING DIAGRAM Function Wire Colour Magnet 1- (110v & 230v Magnet) Black Magnet 2+ (110v & 230v Magnet) Motor Blue Magnet reed switch Black Motor Brown Mains (Neutral) Blue Magnet reed switch Mains (Live) Brown... -
Page 11: Exploded Diagram Of Machine
Issue 5 Original version Nov 2014 9) EXPLODED DIAGRAM OF MACHINE... - Page 12 Issue 5 Original version Nov 2014 Component parts list for Rotabroach Puma CM/300/1 & CM/300/3 From serial number 107621 Item Part number Discription Quantity Item Part number Discription Quantity RD23094 Control panel assembly 110v. RD43093 Screw. RD23095 Control panel assembly 230v.
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Page 13: Exploded Diagram Of Motor And Gearbox
Issue 5 Original version Nov 2014 10) EXPLODED DIAGRAM OF MOTOR AND GEARBOX (From serial No 106991 and greater) - Page 14 Issue 5 Original version Nov 2014 Part Part Item Number Description Item Number Description RD23020 Output shaft assembly. RD33111 Field coil 110v. 1.1* RD33139 Output shaft. RD33085/B Motor casing. RM304210 Bearing. RD33086 Brush end cap. RM22876 Circlip. RM297640 Carbon Brush assy 110v. RD23024/B Gearbox Housing assembly.
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Page 15: Pipe Adaptor Kit
Issue 5 Original version Nov 2014 11) PIPE ADAPTOR KIT RD2311 FITTING INSTRUCTIONS Dependent upon the size of the pipe to be cut (see illustrations) attach adjustable angle • plates RD3328 with cap screws RD4325 and washers RD4205 (4 off each) to the magnet sides. -
Page 16: Chuck Conversion
Replacing the chuck is the reverse sequence. • 13) MAINTENANCE In order to ‘get the best life’ out of your Rotabroach™ machine always keep in good working order. A number of items must always be checked on Rotabroach™ machines. Always before starting any job make sure the machine is in good working order and that there are no damaged or loose parts. - Page 17 Issue 5 Original version Nov 2014 Machine Brushes - should be checked to make sure there is no abnormal wear present this should be checked at least once a week if used frequently. If the brush has worn more than 2/3 the original length the brushes should be changed.
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Page 18: Trouble Shooting
Issue 5 Original version Nov 2014 14) TROUBLE SHOOTING Magnet and motor do not function - The magnet switch is not connected to the power supply - Damaged or defective wiring - Defective fuse - Defective magnet switch - Defective Control Unit - Defective power supply Magnet does function, the motor does not - Damaged or defective wiring... -
Page 19: Cutter Selection, Speeds And Feeds
Issue 5 Original version Nov 2014 15) CUTTER SELECTION, SPEEDS AND FEEDS... -
Page 20: Warranty
WARRANTY STATEMENT Rotabroach™ warrants its machines to be free from faulty materials, or workmanship under normal use for a period of 6 months from initial date of purchase and 90 days for all other parts (excluding cutters), provided that the warranty registration card (or online registration) has been completed and returned to Rotabroach™, or its designated distributor...
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