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Croplands US20F/252/HR30 Operator's Manual

Traypak sprayers
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OPERATORS MANUAL
TRAYPAK
SPRAYERS
MANUAL REEL MODELS:
US20F/252/HR30 | US30F/30/HR30TG | US60F/30/HR30TG | US60F/40/TWIN
US500/30/HR30TG | US500/70/HR30TG | US500/40/TWIN
WWW.CROPLANDS.COM.AU
GP-OMTRAY-B
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
1

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Summary of Contents for Croplands US20F/252/HR30

  • Page 1 OPERATORS MANUAL TRAYPAK SPRAYERS MANUAL REEL MODELS: US20F/252/HR30 | US30F/30/HR30TG | US60F/30/HR30TG | US60F/40/TWIN STOP US500/30/HR30TG | US500/70/HR30TG | US500/40/TWIN BEFORE COMMENCING WWW.CROPLANDS.COM.AU operation, ENSURE you read & understand this manual, its contents, and any additional information supplied. GP-OMTRAY-B...
  • Page 2 Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves the right to change this information without notice.

  • Page 3: Table Of Contents

    Daily maintenance SECTION 3 Shut down 20 hours maintenance PRODUCT IDENTIFICATION, Annual maintenance & SPECIFICATION SECTION 5 Troubleshooting pump problems Croplands TrayPak Sprayer OPERATION Specifications SECTION 8 Safety Tanks ASSEMBLY DRAWINGS Daily start-up procedure Honda Power Adding chemical to the spray tank...

  • Page 4: Important Information

    Always read the injury if an accident occurs DANGER As the owner of a Croplands product, please read this information on these signs and ensure you manual thoroughly to fully familiarise yourself with all are taking steps to prevent risk or injury.
  • Page 5 IMPORTANT INFORMATION WARRANTY POLICY Refer to your Croplands Warranty and Pre-delivery Booklet supplied with your TrayPak sprayer. Always make contact with WARRANTY & PRE-DELIVERY your Croplands Dealer first and foremost for UTILITY warranty matters. SPRAYERS NOTE STOP For full conditions of warranty and warranty policy, please see the Specification,...

  • Page 6: Safety

    TrayPak Sprayer. All signs and decals for sprayer safety and operation must be maintained in good order and replaced if damaged or missing. Most Croplands labels have a part number printed on the decal to aid identification and replacement.

  • Page 7: Product Identification & Specification

    Croplands website. SPECIFICATIONS Tanks The Croplands TrayPak range of tanks are constructed from UV stabilised, medium density polythene for low distortion qualities and impact resistance. A screw down main lid is installed on all models and comes standard with a basket strainer.

  • Page 8: Pumps

    Each regulator is fitted with an identification label. Refer to Section 4 for detailed instruction. AR252-CRGI For further information on parts for your pump, refer to the parts section on the Croplands website. Use the pump model as the reference. AR30-CRGI AR Gi40...

  • Page 9: Hose Reels & Spray Guns

    PRODUCT IDENTIFICATION & SPECIFICATION Hose Reels & Spray Guns Manuals Croplands TrayPak Sprayer range is available with either Separate manuals for the motor/pumps are supplied single or twin 30 meter hose reel and Turbo Gun 400. along with the unit.
  • Page 10 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION US30F/30/HR30TG US60F/30/HR30TG US20F/252/HR30 US60F/40/TWIN GP-OMTRAY-B...
  • Page 11 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION MANUAL REELS TrayPak Croplands motorised sprayers are powered by genuine Honda motors with larger diaphragm pumps to give better spray pressure for those larger jobs. KEY FEATURES 1. Heavy-duty hot-dip galvanised frame with carry handles 2.
  • Page 12 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION US500/30/HR30TG US500/40/TWIN UNIT WIDTH LENGTH HEIGHT WEIGHT US500/30/HR30TG 1200mm 1700mm 1200mm 220kg Disclaimer: dimensional and weight information supplied is for base model only with no options. This information is subject to change without notice. US500/30/HR30TG TrayPak 500L, AR30 pump, reel with 30m hose and Turbo400 gun, galvanised skid frame US500/70/HR30TG...

  • Page 13: Pre-Operation, Motorised Models

    SECTION 4 PRE-OPERATION, MOTORISED MODELS ELECTRIC REELS - RETRASPRAY UNLOADING FITMENT HOOK-UP DESCRIPTION OF THE PLUMBING SPRAY GUN SPRAY GUNS AND ACCESSORIES FILLING, FILTERS & DRAINING PRE-OPERATION CHECK-LIST INITIAL START-UP PROCEDURE, MOTORISED SPRAYER SHUT DOWN...
  • Page 14 OPERATORS MANUAL ratings and suitable mounting points. RETRASPRAY STOP HOOK-UP BEFORE COMMENCING WWW.CROPLANDS.COM.AU operation, ENSURE you read & understand this manual, its contents, and any additional information supplied. Connect & route a drain hose to a convenient and safe place for draining the tank.
  • Page 15 SECTION 4 PRE-OPERATION, MOTORISED MODELS Note the ball valve has 3 positions, with vertical up as OFF. To bypass the pressure line & /or send spray / agitation It’s suggested the user connect a hose to the drain side of back to tank, rotate the lower level of the pressure (yellow arrow).
  • Page 16 SECTION 4 PRE-OPERATION, MOTORISED MODELS Fine adjustment is via the brass knob. Disengage the PRV lever (see green outline) before adjusting the brass knob as pointed, Up (increase pressure) or Down (decrease pressure). Agitation Note the volume of agitation from liquid bypassing the regulator (whilst spraying) is determined by the difference between pump performance (pressure) and the selected Disengaging the lever also activates the bypass / “dump”...
  • Page 17 For more information on accessories etc consult the It’s important to keep all filters clean. A careful, common Croplands Compact sprayers & components guide. sense approach to water quality, mixing of chemicals and care of filters, hoses and tank will ensure trouble free spraying.
  • Page 18 SECTION 4 PRE-OPERATION, MOTORISED MODELS INITIAL START-UP PROCEDURE, • Take care to dispose of chemical in an environmentally MOTORISED SPRAYER responsible manner. Suction lines are fitted with a filter. The type, size and mesh Always use fresh water for familiarisation, maintenance, vary from model to model.
  • Page 19 SECTION 4 PRE-OPERATION, MOTORISED MODELS Check the oil level in the pump. Pumps, oil requirements As a starting point set the PRV pressure adjustment knob and fill positions vary from model to model – check the to approximately 4 turns UP (low pressure). All units are manual supplied for each unit.
  • Page 20 • Turn off the engine by using the ignition kill switch. unit is spraying clean water, adjust the engine power until a small boom such as Croplands MBX04, (note this is not a • Turn off the fuel if leaving for some time.
  • Page 21 SECTION 4 PRE-OPERATION, MOTORISED MODELS Shut down with tank partially full • Reduce engine power to idle. • Turn off the engine by using the ignition kill switch. • Use the spray gun to relieve any residual pressure / liquid in the spray line. Do not leave hoses full of water in the heat of summer or the cold of winter.

  • Page 22: Operation

    SECTION 5 OPERATION The pre-operation tasks must be completed before If you are unsure of the mix required, ALWAYS check commencing spray-operations. with a qualified advisor or the supplier of the chemical CAUTION you intend to use. SAFETY FIRST Do not add chemicals to the spray tank CAUTION Before progressing further, until the initial start-up or daily start-up...

  • Page 23: Operating The Spray Gun

    SECTION 5 OPERATION Step 3: Measure & Pre-Mix the Chemical OPERATING THE SPRAY GUN If using a variable cone nozzle, adjust the cone to make the spray pattern required. Read and follow the instructions on the chemical With the pump operating, and pressure regulator set, manufacturers label before mixing &...

  • Page 24: Hand Gun Spraying Method

    Some customers will fit out their TrayPak sprayers with “Dump the pressure” a small boom, such as Croplands MBX04. For further Before spraying, make sure that it is safe to do so. information on boom spraying, see Section 6 - Spraying then evaluate further.

  • Page 25: Clean & Flush The Sprayer

    SECTION 5 OPERATION CLEAN & FLUSH THE SPRAYER USING TANK & EQUIPMENT CLEANERS CAUTION The TrayPak sprayer should be thoroughly cleaned If a cleaning agent is required (refer to chemical label), and flushed: first completely flush the Sprayer with water as outlined previously.

  • Page 26: When To Spray

    (uniform spray nozzle. coverage without over or under spraying). For more information, contact Croplands about our Precise application rates are not usually achieved with SprayWise® program, or purchase a copy of the Nufarm Applying the correct amount of chemical to a crop is only hand guns because the application rate is entirely SprayWise Application Guide from Croplands.

  • Page 27: Spray Quality

    Note this is NOT a factory fitted option. correct application of chemicals. Refer to your advisor, small boom, such as Croplands MBX04. Note this is NOT local DPI or check the Croplands Buyers Guide for more a factory fitted option, and hence boom spraying is not information.

  • Page 28: Daily Maintenance

    SECTION 7 MAINTENANCE & TROUBLESHOOTING DAILY MAINTENANCE 20 HOURS MAINTENANCE CAUTION In the first few days of sprayer usage, thoroughly check the • Grease the reel swivel if fitted / needed. machine before starting each day of spraying. Do not leave water in the machine, particularly in cooler climes as this can •...
  • Page 29 SECTION 7 MAINTENANCE & TROUBLESHOOTING Troubleshooting Pump Problems PROBLEM PROBABLE CAUSE REMEDY A. Failure to Prime 1. Restriction in intake or discharge line. 1. Open all line valves, check for “jammed” check valve poppets & clean clogged lines. - motor operates, but no pump discharge. 2.

  • Page 30: Us20F/252/Hr30

    SECTION 8 ASSEMBLY DRAWINGS ALL PARTS INFORMATION is now listed on the Croplands website: • Go to croplands.com.au • Search in the Parts Information section linked to the home page. NOTE Drawings are for illustration purpose only - refer to sprayer for actual plumbing.
  • Page 31 DWG NO. US200-FM1A COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS...
  • Page 32 M10 NYLOC NUT HT ZP US20F_252_HR30 COPYRIGHT PROPRIETOR Drawings are for illustration purpose only - refer to sprayer for THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. M10X30 M10 X 30 SET SCREW HT ZP actual plumbing.
  • Page 33 Parts listed are indicative of the sprayer type. US30F_30_HR30TG COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. Items in italics or without a part number are non stocked AND MUST BE TREATED AS CONFIDENTIAL.
  • Page 34 DWG NO. US600-FM1A COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS...
  • Page 35 DWG NO. US60F_40_TWIN COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS...
  • Page 36 For further parts information refer to: www.croplands.com.au COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS...
  • Page 37 Croplands technical support 30 Speed (of spraying) 23, 24, 26, 27 Working environment - Safety Manuals 6, 9 Croplands web site - back cover Spray pressure 26, 27 Manual Notes 4, 5, 22, 28, 31 ~ 35 Daily start-up procedure 22...
  • Page 38 CROPLANDS AUSTRALIA NEW ZEALAND Croplands Equipment Pty Ltd Croplands Equipment Ltd ACN 006 450 184 PO Box 2004, Stortford Bridge, Hastings 4120 PO Box 2441 Dry Creek Location: 50 Cavan Road 1422 Omahu Road, Dry Creek SA 5094 Hastings 4120...

This manual is also suitable for:

Us30f/30/hr30tgUs60f/30/hr30tgUs60f/40/twinUs500/30/hr30tgUs500/70/hr30tgUs500/40/twin

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