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Croplands PEGASUS 7000 Standard Operator's Manual

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OPERATORS MANUAL
PEGASUS 7000
HORTICULTURE
STANDARD
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
BT-OMPEG7STD-A-Rev 1
BT-OMPEG7STD-A
www.croplands.com.au
www.croplands.com.au
1

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Summary of Contents for Croplands PEGASUS 7000 Standard

  • Page 1 OPERATORS MANUAL PEGASUS 7000 www.croplands.com.au www.croplands.com.au HORTICULTURE STANDARD STOP BEFORE COMMENCING operation, ENSURE you read & understand this manual, its contents, and any additional information supplied. BT-OMPEG7STD-A-Rev 1 BT-OMPEG7STD-A...
  • Page 2 Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves the right to change this information without notice.

  • Page 3: Table Of Contents

    CONTENTS SECTION 1 SECTION 5 SECTION 8 IMPORTANT INFORMATION OPERATION TROUBLESHOOTING • Forward • Filling • General Sprayer Problems • About this Manual • Tank Agitation • Centrifugal Pump Problems • Terminology • Filters • Airbaf Suspension Problems • Before operating your sprayer •...

  • Page 4: Important Information

    Croplands Equipment is a subsidiary of Nufarm Australia 1. Before attempting to use your sprayer, make sure These terms/symbols used throughout Ltd and operates as Croplands Equipment Pty Ltd in Australia you read all Operator Manuals for this sprayer this manual: and Croplands Equipment Ltd in New Zealand.

  • Page 5: Warranty & Pre-Delivery Booklet

    SECTION 1 IMPORTANT INFORMATION WARRANTY & PRE-DELIVERY BOOKLET Refer to your Croplands Warranty and Pre-Delivery Boolet supplied with your sprayer. www.croplands.com.au BROADACRE Always make contact with your Croplands Dealer first and foremost for warranty matters. NOTE For full conditions of warranty and warranty policy, please see the Warranty &...

  • Page 6: Safety

    This includes the Croplands Operators Safety Manual – as pictured here. This manual is available on the Croplands Web site, or for printed versions contact Croplands customer support and ask for part number GP-SAFE-A (or later version if available).

  • Page 7: Our Warning Labels

    SECTION 2 SAFETY OUR WARNING LABELS Decals - Please order replacements if required. Make sure all boom safety decals are clear and in place. Replace them if damaged. Part No: XD-190 Part No: XD-125 Part No: XD-181 Part No: XD -125V WARNING SAFETY INSTRUCTIONS Part No: XD-182...

  • Page 8: Product Shipping. Identification & Specification

    SECTION 3 PRODUCT SHIPPING, IDENTIFICATION & SPECIFICATION SHIPPING INFORMATION 7000 DESCRIPTION & SPECIFICATIONS The following shipping information is provided but variations can occur without prior notification. Approx Weight Model Approx Dry Weight 7000 litre ? kg (36m boom) Maximum Towing Speed Do not exceed 25 kph when towing on roads.
  • Page 9 SECTION 3 PRODUCT SHIPPING, IDENTIFICATION & SPECIFICATION Easy access to main tank lid. Fitted standard with 710/70R and skids standard. Wing tip protection standard on all x 42 single wheels and tyres. booms. Chemical and corrosion resistant finish. Standard axle is fixed track 3.0m axle with airbag suspension Manual boom flushing taps, in-line boom filters and stainless and automatic ride height valve.

  • Page 10: Pre-Operation

    SECTION 4 PRE-OPERATION HOOK-UP IMPORTANT START-UP PROCEDURE AIRBAG & HITCH HEIGHT ADJUSTMENT RIDE HEIGHT ADJUSTMENT UN-HOOK BOOM SET-UP ADJUSTMENT MAIN CONTROLS & FUNCTIONS PRE-OPERATION CHECK BT-OMPEG7STD-A...
  • Page 11 SECTION 4 PRE-OPERATION HOOK UP 2. Connect hydraulic hoses to the tractor for the: 4. Connect all power leads direct to the battery. • Boom fold & operation, and After the completing the tractor sprayer hook-up and Connect the Sprayer to the Tractor •...
  • Page 12 SECTION 4 PRE-OPERATION 3. Fasten the safety chain securely to both the Sprayer hitch Connect the Boom Hydraulic Hoses and the tractor for transporting the sprayer. To connect the hydraulic pressure and return lines of the Boom to the tractor remotes: 2.
  • Page 13 SECTION 4 PRE-OPERATION Connect the Pump Drive Hydraulic Hoses 5. Connect the Return line to the return line of the tractor remotes. To connect the hydraulic pressure and return line of the 6. Join the male & female dust cap ends together, to keep Centrifugal Pump drives to the tractor remotes: the caps free of dirt.
  • Page 14 SECTION 4 PRE-OPERATION Specifications: Fit the BA7000 Controller • Open Center up to 1 177/min To fit the B7000 Controller: • Maximum Pressure 128 psi 1. Unpack the B7000 Console, looms and mounting • Suction 3” / Discharge 2” components. •...
  • Page 15 SECTION 4 PRE-OPERATION 7. At the rear of the tractor, connect the Console & Sprayer 8. Firmly fix the loom connector base to the the rear To fit the Boom Controller: looms: of the tractor 1. Unpack the Boom Console, looms and mounting a) Remove the dust caps from the Console &...
  • Page 16 SECTION 4 PRE-OPERATION To fit the Visio Controller: Sprayer looms. b) Align the female connector with the male connector 1. Unpack the Visio Console, looms and mounting components. 2. Position the Console in the tractor cab so that it is: •...
  • Page 17 SECTION 4 PRE-OPERATION Connect all power leads directly to the battery, Other option controller may include: Tractor Controller loom: a) Remove the dust caps from the ends of the looms. namely the: • BA700 Controller •Boom Controller • Visio Controller •...
  • Page 18 SECTION 4 PRE-OPERATION IMPORTANT START-UP PROCEDURE Setup & adjustment is best done with the Pegasus Sprayer The chassis angle of the Sprayer is designed to operate at a hitched to the tractor and on level ground and the booms nominal 5 degrees forward -sloping-down. The Pegasus 7000 Plus Sprayer uses compressed air in the: opened to their spraying position.
  • Page 19 SECTION 4 PRE-OPERATION 3. Set the Main Axle airbag adjustment to “standard” height. The starting position is with the hitch tongue located in the top holes (opposite to that pictured above). 4. Adjust the Sprayer hitch tongue to match the height of the tractor drawbar and maintain the 5 degree forward The hitch tongue is height adjustable and can also be sloping angle of the Sprayer’s chassis.
  • Page 20 SECTION 4 PRE-OPERATION 2. Check the air tank pressure is charged to the recommended100psi. To set the drawbar airbag level, loosen the hose clamp, slide the control The front drawbar hitch tongue is also height adjustable rod up or down, then retighten the clamp. 4.
  • Page 21 SECTION 4 PRE-OPERATION UN-HOOK • Adjust maximum pressure (100 psi) using the 3. Unpin and rotate the hitch jack down. centre hole & allen key [shown below] 4. Lock the hitch jack into position and, then, adjust the hitch height using the hitch jack. 5.
  • Page 22 SECTION 4 PRE-OPERATION BOOM SET-UP ADJUSTMENT 3. Level each inner Boom section using the adjustment nut at the end of the spring on each hydraulic cylinder rod. Boom Adjustments - 33 & 36 metre Adjust the nut in or out until the desired level is acheived. The Pegasus 7000 Plus Sprayer features the 33 &...
  • Page 23 SECTION 4 PRE-OPERATION 7. Repeat the steps 5 & 6 on the other side. 10. Repeat the procedure on the other side. NOTE Boom Wing Section Centre Section The initial boom alignment is carried out at 5-10° the factory and checked by your dealer. Rear of boom (this side) NOTE...
  • Page 24 SECTION 4 PRE-OPERATION Adjust the clevis on the rod end of each fold ram on the centre 2. Adjust the turnbuckle sleeve until the centre section section to bring each wing forward 5-10 degrees. is level. To adjust the Yaw angle: 1.
  • Page 25 SECTION 4 PRE-OPERATION When the wing section is locked into position, the hook 2. Retighten the inside nut to secure the setting. of the locking lever should be in contact with the front 3. Repeat steps 1 - 2 on the other wing. edge of the locking slot (bottom right pg23).
  • Page 26 SECTION 4 PRE-OPERATION MAIN CONTROLS & FUNCTIONS 7000 Main Control Panel Presure Valve : • Fill Main Tank • Off • Hopper • Spray Valves : •Probe Rinse •Agitators Main Tank •Main Tank Rinse Fill Valve : • Fill Main Tank •...
  • Page 27 SECTION 4 PRE-OPERATION Tank Selection Valve Flush Tank Fill Connector (2") Main Tank Fill Connector (2") Fresh Water Tank: Fill Cap & Tap Tank Drain Valve: Main - Off - Flush 60L Chem-E-Flush Hopper...
  • Page 28 SECTION 4 PRE-OPERATION PRE-OPERATION CHECK NOTE Pre-Operation Check List 1. Read the Operator’s Manuals thoroughly, before attempting to use this machine. Additional copies of the Pegasus 7000 STD Operators manual can be downloaded in a PDF file format from the Internet. Always follow the instructions of the separate BA7000 Operators Manual - for Start-up, Calibration and Sprayer Operation.
  • Page 29 SECTION 4 PRE-OPERATION Check the Sprayer & Controller Operation 6. Press the Controller Power Switch down to turn-on the Controller. Follow the instructions in the separate BA7000 Controller User Manual. Rotate the Tank Selection valve to “Main Tank” position BA7000 Controller Console When the Sprayer is first used or when setting up for operation all spraying functions should be checked before use.
  • Page 30 SECTION 4 PRE-OPERATION The BA7000 Console will show the default screen and the air compressor should start running. If the compressor does not start with the controller, check the BA7000 set-up menu & ensure the control is set to Air. 7.
  • Page 31 SECTION 4 PRE-OPERATION 12. Turn fenceline nozzle ON & OFF to check it is working correctly (if fitted) 13. While water is being pumped through the boom, check for any leakages or blockages throughout the sprayer. Check all hoses, connections, valves, filters, boom fittings etc.

  • Page 32: Operation

    SECTION 5 OPERATION FILLING TANK AGITATION FILTERS FILTERS & TANK INSPECTION CHEMICAL MIXING CLEANING TANKS & SPRAYLINES CLEANING USING CLEANING AGENTS OPERATING THE SPRAYER OPERATING THE BOOM CHEMICAL TRANSFER PRE-OPERATION CHECKLIST BT-OMPEG7STD-A...
  • Page 33 SECTION 5 OPERATION | FILLING Self Filling the 7000 litre Main Tank 1500 tank 7000 tank The Sprayer’s 2” Hypro Centrifugal Pump is used to sell-fill the 7000 litre Main tank. The total capacity of this tank is 7320 litres. To fill the 7000 litre tank from the 2”...
  • Page 34 1500 tank 7000 tank height of the water source. Croplands’ testing using a long 2” dia hose took about 17 minutes. Filling the 1500 Litre Tank Filling the 1500 litre Flush tank requires an external pump and water source.
  • Page 35 SECTION 5 OPERATION | FILLING 3. Rotate the Pressure Valve on the Main Control 4. Engage the Pump, then, adjust the pump speed and tank Panel to “Off” position. filling speed via the hydraulic oil supply to the pump. 5. Fill the Chem-E-Flush hopper with the required amount of water from your water source.
  • Page 36 SECTION 5 OPERATION | TANK AGITATION When chemical is being added and after chemical is added to the Main 7000 litre tank, the agitators must be operating at all times to ensure chemical does not settle in the tanks. To operate the agitators in the Main 7000 litre tank: 1.
  • Page 37 SECTION 5 OPERATION | FILTERS Nozzle Filters & Fenceline Option The pressure filters should be cleaned regularly or after each spray tank has been emptied. WARNING Nozzle filters and the Fencline Nozzle option (if fitted), To clean the pressure filters: should be cleaned regularly and when a nozzle spray 1.
  • Page 38 SECTION 5 OPERATION | FILTERS 3. Remove the nozzle cap and nozzle, and then, remove Nozzle filter. Thoroughly clean Nozzle filter (and nozzle if necessary) before re-fitting the nozzle & nozzle cap. Clean Fenceline nozzle filters regularly (if fitted) 4. Repeat step 3 for each nozzle. BT-OMPEG7STD-A...
  • Page 39 SECTION 5 OPERATION | FILTERS & TANK INSPECTION Clean the compressor air filter regularly Open the Main tank lid for inspection Open the Spot tank lids for inspection Main 7000 Litre Tank Air Filter The air filter used by the compressor on the Optical Spot To inspect inside the Main 7000 litre tank: sprayer, is located on the top right hand side, rear chassis a.
  • Page 40 SECTION 5 OPERATION | CHEMICAL MIXING Calculate Water & Chemical Quantities 2. For volume of mixture required to spray the selected A. 60 Litre Chem-E-Flush Hopper area, calculate the liquid required. Before spraying it is necessary to calculate the exact To add chemical using the 60 litre Cheme-E-Flush: Spot spraying uses chemical recommendations given quantities of water and chemical needed to spray the...
  • Page 41 SECTION 5 OPERATION | CHEMICAL MIXING 3. Lower the hopper to its filling position. 9. Pressurise the pressure lines by switching the appropriate spray controller ON & in RUN mode with booms 4. Rotate the Tank Selection valve to “Main Tank” position. OFF.
  • Page 42 SECTION 5 OPERATION | CHEMICAL MIXING 13. Open the Transfer valve at the base of the hopper to 4. Lift the Drum Rinse valve to open it and rinse the drum. transfer chemical mixture to the spray tank. Lift the Drum Rinse valve to rinse the container Open the Transfer valve to transfer the mixture To rinse the hopper: Close the lid &...
  • Page 43 SECTION 5 OPERATION | CHEMICAL MIXING After completing the mixing procedures: B. Chemical Probe 1. Stop the Pump. The Probe option can be used to add chemical to the Main 2. Check the Transfer valve at the base of the hopper 7000 litre Tank &...
  • Page 44 SECTION 5 OPERATION | CHEMICAL MIXING 5. Rotate the Pressue valve to “Probe” position. 9. Place the probe in the chemical and open the Probe valve to transfer chemical to the spray tank. Open Probe valve to transfer mixture to spray tank 12.
  • Page 45 SECTION 5 OPERATION | CLEANING TANKS & SPRAYLINES Flushing Tank & Spraylines To flush the 7000 litre tank and lines: 1. Ensure the site for flushing and cleaning the sprayer meets with environmental and statutory regulations. 2. Open the Main 7000 litre Tank Drain valve to drain any remaining spray mixture from the Main tank.
  • Page 46 SECTION 5 OPERATION | CLEANING TANKS & SPRAYLINES 6. Start tractor and place sprayer controls in start up position according to Controller operating instructions. Engage the pump drive and bring the pump to full operating speed. All pumped liquid is now being returned into the tank. The system is not pressurised and tank agitator is not working.
  • Page 47 SECTION 5 OPERATION | CLEANING USING CLEANING AGENTS If a cleaning agent is required (refer to chemical label), first 12. Open the approriate Tank Drain valve. completely flush the sprayer with water as outlined. 13. After the tank is drained, completely flush the spraylines &...
  • Page 48 SECTION 5 OPERATION | OPERATING THE SPRAYER For detailed operating instructions for Spraying, refer to: • The Pegasus 7000 Operators Manual • The BA7000 User manual • Other Controller Manuals supplied for controller(s) fitted to your sprayer. • Refer to chapters 2, 3 & 4 of this manual for sprayer set- up and operating instructions.
  • Page 49 SECTION 5 OPERATION | OPERATING THE BOOM Unfolding & folding the Spray Boom Understand the safety precautions below before operating the folding mechanism of the spray boom. DANGER - WARNING: Make sure there are no people, things or power lines with in range of the spray boom when folding or unfolding.
  • Page 50 SECTION 5 OPERATION | OPERATING THE BOOM 5. To Fold and Park the boom from the operating position. WARNING Raise the boom high enough to clear the parking bracket (but no so high that it might totally clear the inner side of the bracket.
  • Page 51 SECTION 5 OPERATION | OPERATING THE BOOM Fold the boom arms (inner and outer folded together), 8. Lower the Boom until it rests into the parking bracket. To raise the Left hand outer arm, push and hold to Left Wing both sides simultaneously, all the way in until the boom Push and hold to Lower.
  • Page 52 SECTION 5 OPERATION | CHEMICAL TRANSFER Optional SHURflo AG Runner chemical 6. Once completed, turn off the pump. transfer pump 7. Transfer the chemical from 30L Hopper to the Spot tank as per instructions. This option is used to transfer chemical from Envirodrums to the 30 litre hopper.
  • Page 53 SECTION 5 OPERATION | PRE-OPERATION CHECKLIST The following checks will require some liquid in the tanks - This checklist assumes: ideally fresh water: • The sprayer has been unloaded & adjusted ready to spray (see separate Pegasus 7000 Quick Start Guide) 8.

  • Page 54: Calibration Procedure

    SECTION 6 SPRAYING INFORMATION CALIBRATION PROCEDURE Calibration Procedure Proper calibration involves setting up the sprayer (nozzle selection, pressure, speed), calculating chemical and water For accurate spray rate application, follow this rates and measuring the performance of the sprayer itself. Only calibration procedure: then can you be totally confident in applying chemical correctly.
  • Page 55 SECTION 6 SPRAYING INFORMATION 3. Place the Rapid Check unit in a detergent bath for a few hours. Use compressed air to check that the turbine unit rotates freely 4. Use compressed air to verify that the turbine unit rotates Unscrew the the Rapid Check assembly freely (maximum air pressure 1 BAR [15 psi]).
  • Page 56 SECTION 6 SPRAYING INFORMATION known distance (usually 100 metres) and comparing the • Swath width. 0.5m x 12 = 6m distance measured by the Spray Controller to the known • Chosen speed of travel. (Use actual speed of travel, distance. If there is a discrepancy, the Spray Controller 0.5m x 12 = 6m refer to step 2) Manual explains how to easily adjust the calibration number...
  • Page 57 SECTION 6 SPRAYING INFORMATION Also check to see what speed variations are available for The following formula can be used to establish required applying the same rate. See pages 4.12 to 4.13. flow rate per nozzle: NOTE It is usually best to select mid range pressure as this will Nozzle Flow Rate (l/min) = allow the spray controller to adjust pressure up or down when speed variations occur.
  • Page 58 SECTION 6 SPRAYING INFORMATION Test the actual output of the nozzles Spray tip wear - courtesy of Teejet WARNING If the boom is not fitted with new nozzles, fit one new nozzle g. Check replacement nozzles by collecting and measuring and use it to set the flow rate and pressure setting.
  • Page 59 SECTION 6 SPRAYING INFORMATION d. For tank volume required, use the formula: Application Rate (l/ha) = Chemical Required (litres) = Spray Output (l/min) x 600 ÷ Tank Volume (litres) x Tank Volume Required (litres) = Speed (km/hr) x Swath Width (m) Recommended Chemical Rate Area (ha) x Spray Application (l/ha) ÷...
  • Page 60 SECTION 6 SPRAYING INFORMATION Boom height - courtesy of Teejet Step 11 Record All Data For Future Reference Record all your calibration data on the work sheets given at the end of this section. Photocopy the work sheets to obtain the number of work sheets required.
  • Page 61 SECTION 6 SPRAYING INFORMATION AIR-MIX & TURBODROP NOZZLE CHART ® Litres/ha @ 500mm nozzle spacing Nozzle l/min 5km/h 6km/h 7km/h 8km/h 10km/h 12km/h 16km/h 20km/h 25km/h 30km/h 35km/h 0,346 0,490 1 18 0,600 0,693 1 19 TDAM015 0,775 1 16 TD015 0,849 (Green)

  • Page 62: Air-Mix & Turbodrop Nozzle Chart

    SECTION 6 SPRAYING INFORMATION AIR-MIX & TURBODROP NOZZLE CHART ® Application Rate (l/ha with km/h @ 50cm nozzle spacing) Flow Rate Nozzle Type Pressure Bar l/min 13.9 12.6 1 1.6 10.7 9.24 7.92 0.231 46.2 46.2 34.7 27.7 23.1 19.8 17.3 15.4 0.283...
  • Page 63 SECTION 6 SPRAYING INFORMATION AIR-MIX & TURBODROP NOZZLE CHART ® Application Rate (l/ha with km/h @ 50cm nozzle spacing) Flow Rate Nozzle Type Pressure Bar l/min 41.6 37.8 34.7 29.7 27.7 23.8 0.693 83.2 69.3 59.4 46.2 0.849 84.9 72.8 63.7 56.6 50.9...

  • Page 64: Calibration Work Sheets

    SECTION 6 SPRAYING INFORMATION CALIBRATION WORK SHEET Nozzle Flow Rate (l/min) = Step 1 Step 8 Speed (km/hr) x Swath Width (m) x Application Check the Sprayer is in Good Working Order If Tested Application is Not Satisfactory - Make Rate (l/ha) ÷...
  • Page 65 SECTION 6 SPRAYING INFORMATION CALIBRATION WORK SHEET Nozzle Flow Rate (l/min) = Step 1 Step 8 Speed (km/hr) x Swath Width (m) x Application Check the Sprayer is in Good Working Order If Tested Application is Not Satisfactory - Make Rate (l/ha) ÷...
  • Page 66 SECTION 6 SPRAYING INFORMATION CALIBRATION WORK SHEET Nozzle Flow Rate (l/min) = Step 1 Step 8 Speed (km/hr) x Swath Width (m) x Application Check the Sprayer is in Good Working Order If Tested Application is Not Satisfactory - Make Rate (l/ha) ÷...
  • Page 67 SECTION 6 SPRAYING INFORMATION CALIBRATION WORK SHEET Nozzle Flow Rate (l/min) = Step 1 Step 8 Speed (km/hr) x Swath Width (m) x Application Check the Sprayer is in Good Working Order If Tested Application is Not Satisfactory - Make Rate (l/ha) ÷...

  • Page 68: Lubrication & Maintenance

    SECTION 7 LUBRICATION & MAINTENANCE GREASING & SERVICE PROCEDURES Greasing & Service Procedures 1. Check and clean filling filters before each tank fill. Grease the hitch jack Remove & clean all pressure filters Every 200 Hours or 6 Months - Whichever Comes Sooner 1.
  • Page 69 SECTION 7 LUBRICATION & MAINTENANCE CAUTION It is not necessary nor is it recommended to grease the main wheels of the Pegasus 7000 Plus Sprayer. Greasing may damage the axle seals. Chem-E-flush hopper lower hinge grease points Check the spacing between the speed sensor & magnets 5.
  • Page 70 SECTION 7 LUBRICATION & MAINTENANCE Nozzle Filters Boom Maintenance Nozzle filters should be cleaned regularly and when a Careful and regular maintenance will ensure good, long nozzle spray pattern is effected by blockage. operational life. See cleaning instructions on page 5.16 If leaking occurs from Daily Maintenance the nozzle cap, Clean the boom at the end of each working day or...
  • Page 71 SECTION 7 LUBRICATION & MAINTENANCE Inner Fold Pivot Ensure the hinge joint is held securely against stop bolts and 4. Before storage thoroughly clean and flush entire sprayer lock out lever (if fitted). both internally and externally. The inner boom fold is designed to incorporate the “Yaw” (fore &...

  • Page 72: Air-Ride Suspension & Control Valves

    SECTION 7 LUBRICATION & MAINTENANCE 1. Completely stop all sprayer functions. 2. Open boom line drain taps. 3. Unscrew and remove the diaphragm cap. 4. Remove and clean any sediment off the diaphragm - replace diaphragm if damaged. 5. Ensure spring/plunger assembly in cap operates correctly. 6.
  • Page 73 SECTION 7 LUBRICATION & MAINTENANCE Main Control Panel Valve Maintenance 3. Tighten the cap screw (G) to 5 ft/lbs. 4. Attach the rubber dampener (D) and clamp (E). When maintenance of valves and plumbing behind the Main Do not tighten until installation and setup is complete. Control Panel is required, the Control Panel can be dropped down to give easy access.
  • Page 74 SECTION 8 TROUBLESHOOTING GENERAL SPRAYER PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1 No spray when turned on 1 Faulty pump 1 Change pump 1 Air inlet to tank blocked 1 Clean air vent 2 Sprays for short time only 2 Filter on suction side of pump 2 Dismantle, clean &...
  • Page 75 SECTION 8 TROUBLESHOOTING CENTRIFUGAL PUMP PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1 Improper hydraulic motor size. 1 Refer to pump selection guide to determine proper size for your system. 2 Bypass adjustment screw set to bypass A Hydraulic system overheating 2 Close adjustment screw on side of hydraulic motor to lessen the amount of bypassing oil. too much oil.

  • Page 76: Boom Problems

    SECTION 8 TROUBLESHOOTING BOOM PROBLEMS Problem: Problem: Problem: Problem: The boom does not align when unfolding. The wing extensions do not align when The ball joint of the wing extension moves The boom unfolds halfway and then stops. folding. during the unfolding and folding operation. Probable Cause: Probable Cause: Probable Cause:...
  • Page 77 SECTION 8 TROUBLESHOOTING CENTRIFUGAL PUMP PROBLEMS PROBLEM PROBABLE CAUSE REMEDY A Boom line valve opens when it should be closed and closes 1 Wiring incorrect. 1 Reverse polarity of valve by changing wires at the valve cap. when it should be open B Water leaks past valve when 1 Worn seat.

  • Page 78: Other Problems

    SECTION 8 TROUBLESHOOTING OTHER PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1 Improper hydraulic motor size. 1 Refer to pump selection guide to determine proper size for your system. 2 Bypass adjustment screw set to Hydraulic system overheating 2 Close adjustment screw on side of hydraulic motor to lessen the amount of bypassing oil. bypass too much oil.

  • Page 79: Chassis 7000 Litre

    SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS CHASSIS - 7000 LITRE SUB-ASSEMBLIES MAIN CONTROL PANEL ROTARY VALVES LIQUID SYSTEM FILTERS LIDS, VENTURIS & TANK RINSE JET BOOM ASSEMBLIES INNER ARM ASSEMBLIES OUTER ARM ASSEMBLIES PLUMBING DIAGRAM HYDRAULIC DIAGRAM AIR DIAGRAM CBLOOM/BA70 OVERVIEW CBLOOM/GS2 OVERVIEW CBLOOM/COMP OVERVIEW...
  • Page 80 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS CHASSIS - 7000 LITRE DETAIL A SCALE 1 : 5 DETAIL A SCALE 1 : 5 DETAIL C SCALE 1 : 2 BOTTOM DETAIL C SCALE 1 : 2 BT-OMPEG7STD-A...
  • Page 81 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS CHASSIS - 7000 LITRE PLATE ITEM NO. DESCRIPTION LENGTH SIZE QTY. THICKNESS DRAWBAR PLATE L.H. DRAWBAR PLATE R.H. OUTSIDE AXLE PLATE INSIDE AXLE PLATE DRAWBAR AIRBAG SUPPORT MOUNT DRAWBAR BUSH GUSSET BOTTOM SUSPENSION AIRBAG CLEAT SUSPENSION GUSSET DRAWBAR BUSH GUSSET TOP DRAWBAR BUSH GUSSET MIDDLE...
  • Page 82 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS SUB-ASSEMBLIES Blank page - for future use BT-OMPEG7STD-A...
  • Page 83 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS SUB-ASSEMBLIES Blank page - for future use...
  • Page 84 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS SUB-ASSEMBLIES Blank page - for future use BT-OMPEG7STD-A...
  • Page 85 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS SUB-ASSEMBLIES Blank page - for future use...
  • Page 86 DEBUR AND UNLESS OTHERWISE SPECIFIED: DO NOT SCALE DRAWING ISSUE DIMENSIONS ARE IN MILLIMETERS BREAK SHARP BP-751-27 PEGASUS 7000 SURFACE FINISH: EDGES CROPLANDS TOLERANCES: BT-OMPEG7STD-A ITEM NO. PART NUMBER LINEAR: A NUFARM LIMITED COMPANY ANGULAR: FINISH: UNLESS OTHERWISE SPECIFIED: DEBUR AND...
  • Page 87 (Kit includes seals & O-rings, but not the ball, body or fittings). NOTE Drawings are for illustration purposes only. Please refer to sprayer for actual plumbing. NOTE This parts list is indicative of this model sprayer. For further parts information refer to: www.croplands.com.au...
  • Page 88 Regulator Stem Kit A463001.A13 Tail A010002 Clip (Internal) NOTE NOTE This parts list is indicative of this model sprayer. For further parts information Drawings are for illustration purposes only. refer to: www.croplands.com.au Please refer to sprayer for actual plumbing. BT-OMPEG7STD-A...
  • Page 89 (shown on sprayer) (shown below on sprayer) (shown below on sprayer) NOTE NOTE This parts list is indicative of this model sprayer. For further parts information Drawings are for illustration purposes only. refer to: www.croplands.com.au Please refer to sprayer for actual plumbing.
  • Page 90 THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEROF) OR COMMUNICATION OF ITS WEIGHT: Kg CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OR AUTHORITY OF CROPLANDS PTY. LTD. BT-OMPEG7STD-A...
  • Page 91 THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEROF) OR COMMUNICATION OF ITS WEIGHT: Kg QTY. PER UN CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OR AUTHORITY OF CROPLANDS PTY. LTD.
  • Page 92 Drawings are for illustration purposes only. Please refer to sprayer for actual plumbing. Agitator NOTE Pos Part No Description A502163 Agitator Complete This parts list is indicative of this model sprayer. For further parts information A200050 Fly nut 1¼” refer to: www.croplands.com.au BT-OMPEG7STD-A...
  • Page 93 DIMENSIONS ARE IN MILLIME SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THE CONTENTS IS PROHIBITIED WITHOUT THE CONSENT FINISH: DO NOT SCALE DRAWING...
  • Page 94 COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS PTY. LTD. WEIGHT: Kg BT-OMPEG7STD-A...
  • Page 95 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS Blank page - for future use...
  • Page 96 SECTION 9 AB19100-AA - 33/36m - Centre Section Assembly Drawings & Parts ASSEMBLY DRAWINGS, PARTS & SCHEMATICS BOOM ASSEMBLIES - 36 & 33M BT-OMPEG7STD-A 7.30 P/N. BT-POM8001110 . Rev 2...
  • Page 97 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS Section 7 AB19100-AA - 33/36m - Centre Section/Hanger V2 BOOM ASSEMBLIES - 36 & 33M Pos Part No Description Pos Part No Description AB191-100 SELF LEVELLER ADJUSTER AB19199 CYLINDER INNER FOLD 3” X 16” EZFIT AB191-101 SELF LEVELLER FIXED ARM AB19199-M...
  • Page 98 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS 33/36m Boom Inner Arm Assembly Drawings & Parts INNER ARM ASSEMBLIES P ART NUMBER DESCRIPTION AB19100-BR-33 33M RIGHTHAND BOOM ARM COMPLETE AB19100-BR-36 36M RIGHTHAND BOOM ARM COMPLETE AB19100-BL-33 33M LEFTHAND BOOM ARM COMPLETE AB19100-BL-36 36M LEFTHAND BOOM ARM COMPLETE BT-OMPEG7STD-A...
  • Page 99 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS Section 7 33/36m Boom Inner Arm INNER ARM ASSEMBLIES Part No Description Part No Description AB19107R FIRST ARM R.H. 33/36M M20X100BOLT M20 X 100 HEX HEAD BOLT HT ZP AB19107L FIRST ARM L.H. 33/36M M20NNUT M20 NYLOC NUT HT ZP AB19100-A-2...
  • Page 100 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS 33/36m Boom Outer Arm & Breakaway Assembly Drawings & Parts OUTER ARM ASSEMBLIES P ART NUMBER DESCRIPTION AB19100-BR-33 33M RIGHTHAND BOOM ARM COMPLETE AB19100-BR-36 36M RIGHTHAND BOOM ARM COMPLETE AB19100-BL-33 33M LEFTHAND BOOM ARM COMPLETE AB19100-BL-36 36M LEFTHAND BOOM ARM COMPLETE BT-OMPEG7STD-A...
  • Page 101 SECTION 9 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS Section 7 Complete Left/Right Boom Arm 33/36m OUTER ARM ASSEMBLIES Part No Description Part No Description AB19109AL BOOM ARM OUTER LH 36M M10FWASHER M10 FLAT WASHER ZP AB19109AR BOOM ARM OUTER RH 36M M6GNIPPLE M6 GREASE NIPPLE AB19110L...
  • Page 102 THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEROF) OR COMMUNICATION OF ITS WEIGHT: Kg CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OR AUTHORITY OF CROPLANDS PTY. LTD.
  • Page 103 Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au NOTE Contact Croplands Technical Support for further information: 1800 999 162 7.21 Part No. BT-POM8001110 Rev.2...
  • Page 104 Drawings are for illustration purpose only - refer to sprayer for Part No. BT-POM8001110 Rev.1 actual plumbing. Parts listed are indicative of the sprayer type. Contact Croplands Technical Support Items in italics or without a part number are non stocked for further information: items and may need to be specially ordered.
  • Page 105 NOTE Drawings are for illustration purpose only - refer to sprayer for actual plumbing. Parts listed are indicative of the sprayer type. Contact Croplands Technical Support Items in italics or without a part number are non stocked for further information: items and may need to be specially ordered.

  • Page 106: Cbloom/Gs2 Overview

    NOTE Drawings are for illustration purpose only - refer to sprayer for actual plumbing. Parts listed are indicative of the sprayer type. Contact Croplands Technical Support Items in italics or without a part number are non stocked for further information: items and may need to be specially ordered.

  • Page 107: Cbloom/Comp Overview

    NOTE Drawings are for illustration purpose only - refer to sprayer for actual plumbing. Parts listed are indicative of the sprayer type. Contact Croplands Technical Support Items in italics or without a part number are non stocked for further information: items and may need to be specially ordered.
  • Page 108 Croplands AUSTRALIA NEW ZEALAND Croplands Equipment Pty Ltd Croplands Equipment Ltd ACN 006 450 184 PO Box 2004, Stortford Bridge, Hastings 4120 PO Box 2441 Dry Creek Location: 50 Cavan Road 1422 Omahu Road, Dry Creek SA 5094 Hastings 4120...

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