Page 1 PEGASUS 8000 Operator’s & Parts Manual Part No. BT-POM8001110 Rev.2...
Page 2 Contents Foreword Important Information Section 1 Pre-Operation Section 2 Sprayer Operation Section 3 Sprayer Calibration Section 4 Lubrication & Maintenance Section 5 Troubleshooting Section 6 Assembly Drawings and Parts Listings Section 7 Part No. BT-POM8001110 Rev.2...
Page 3 This manual provides assembly, setting up, These terms/symbols used throughout operating and maintenance instructions for this manual: 1 Before attempting to use your the Croplands Pegasus sprayer. • NOTE - to convey useful sprayer, make sure you Some features explained in this manual operating information.
Page 4 Important Information Section 1 Introduction General Specifications Your Sprayer’s Specifications Shipping Information Warranty Policy Pre-Delivery Check List Warranty Registration Part No. BT-POM8001110 Rev.2...
Page 5 You can contact us for world-wide. alternative options if this is the case. At Croplands , w e pr ide ourselv es on We tr ust you will get y ears of good use our commitment to supplying machiner y from your Croplands Sprayer.
Page 6 Section 1 General Specifications with independent outer fold standard, Wheels & Tyres Controller & boom Valves General Description & winglift optional. Parallelogram boom lift 710/70R 42 standard on 8000 litre BA7000 fully automatic spray rate Specifications fitted with nitrogen charged accumulator model controller fitted.
Page 7 Your Sprayer’s Specifications Section 1 IMPORTANT! Tick the fitted options for your sprayer on this page for future reference. Tick Your Sprayer’s Options ( ✔ ) Tick Your Sprayer’s Options ( ✔ ) Tick Your Sprayer’s Options ( ✔ ) Tank: Options: Guidance System:...
Page 8 Section 1 Shipping Information & Product ID 8000 litre Pegasus with 710/70 Single Wheels Pic 1: Sprayer serial number plate Pic 2: Pump serial number plate Pic 3: Spray Rate Controller serial plate Sprayer Serial Number Pump Serial Number Plate Shipping Information Product Plate...
Page 9 Failures due to faulty or inadequate electrical sources of power. Owners who use Power Source be warranted for the balance of the original warranty period or for ninety (90) days, which ever is longer. Croplands their own 12 volt power source must make sure that it is suitable for operating (at its option) may request failed parts to be returned to the factory.
Page 10 Pre-Delivery Check List Section 1 The Pre-Delivery Check List must be completed by the Dealer & signed by both the Dealer and the Owner, and the white copy returned by the Dealer to Croplands. ✔ ✔ ✔ ✔ Tick each box to afﬁ rm completion Tick each box to afﬁ...
Page 12 Warranty Registration Section 1 Warranty Registration: The Owner acknowledges that the Owner has read & understood all terms & conditions of the Croplands' warranty policy contained in this manual. The warranty policy will commence upon installation. This Warranty Registration must be completed & signed by both the Owner & the Dealer, & the white copy returned by the Dealer to Croplands.
Page 13 1.10...
Page 14: Table Of Contents
Pre-Operation Section 2 Safety Hook-up 2.10 Un-hook 2.16 Main Controls & Functions 2.17 Pre-operation Check 2.18 Part No. BT-POM8001110 Rev.1...
Page 15: Safety
They need to know about • The written instructions from can be ordered from your and the operator must be aware of the excessive slopes and rough Croplands are included in the Croplands dealer, Pegasus Part hazards associated with the Pegasus terrain. No. BT-POM8001110.
Page 16 Cover rubber rate calibrate sprayer correctly. operator. • Use only genuine Croplands parts hoses, and all other ﬂ ammable parts. for any necessary replacement. The wrong application rate of a •...
Page 17 Safety Pre-Operation Make sure all boom safety decals are clear and in place. Replace them if Rules for Safe Use of • Do not spill chemicals on skin • If symptoms of illness occurs during damaged or clothing. If chemicals are spilled, or shortly after spraying, call a Chem i cals remove contaminated clothing...
Page 18 Section 2 Safety Decals - Please order replacements if required Pegasus BT-POM8001110 Rev 1...
Page 19 Safety Pre-Operation Decals – Please order replacements if required Part No. BT-POM8001110 Rev.2...
Page 20 Section 2 Safety ☞ What protective clothing and Safety must be an Integral Part of Rate of Absorption Plan your Spray Route Chemical Farming Operations equipment is needed? ☞ Observe weather conditions, While pesticides are absorbed more ☞ Know the correct ﬁ rst aid/safety in •...
Page 21 Do not use worn, faulty or used outside the cab should not Measuring contaminated safety equipment. be stored in the cab. Croplands Nitrile Chemical Handling Croplands’ calibrated, easy pour Gloves are recommended. 1, 3 and 5 litre measuring jugs and 25 litre chemical mixing bucket are practical, easy to clean, U.V.
Page 22 Off the target re duc es the efﬁ ciency of the precautions on the label. Ensure there is an ad e quate ﬁ t to equipment. Feel free to call Croplands pesticide on the target. Spray failures are the face.
Page 23: Hook-Up
Electronic controllers, applicable looms Five steps are initially required to hook and safety chain. Operate the ‘jacking leg’ up the Pegasus 8000 to your tractor. ENSURE the ¾” remote coupler is The air-ride axle and drawbar lever to raise or lower...
Page 24 Section 2 Hook-Up Hydraulic control switchbox for sprayer 200PHY Hydraulic Drive Fill Pump Spray pump rpm flow control valve C) If your sprayer is fitted with the iii. Engage the applicable tractor 1) Connect Hydraulic Hoses 1a) Connect Hydraulic remote lever to operate spray optional hydraulic drive fill pump: to the Tractor cont./ Drive Spray Pump to the...
Page 25 Hook-up Pre-Operation Closed Centre (Pressure Compensated) Closed Centre Load Sensing Open Centre vs Closed Systems. Systems (Flow and Pressure Centre Hydraulics. The closed centre pressure-compensated Compensating). For the best operation of your hydraulic-drive system has a variable displacement pump The closed centre flow-compensated Diaphragm pump or hydraulic-drive filling which will deliver flow at the necessary rate to system is a variation of the pressure-...
Page 26 Section 2 Hook-Up Bolt-on hitch can be adjusted Adjustable height tow hitch to suit most tractors 2) Connect the Tow Hitch to the Tractor Drawbar To connect the sprayer to a suitable tractor: Check Pegasus is level fore and aft. The front platform should be level and the rear parallelogram vertical.
Page 27 Controller Connect all power leads directly to the The Spray Rate Controller supplied form battery, namely the: Croplands, has been fitted and tested to your sprayer at the factory and Spray Controller leads disconnected and packed for transit. Hydraulic controller leads...
Page 28 Section 2 Hook-Up 30mm Adjust ride height to top of Sprayer Air-Ride System ARDS ride leveler valve drawbar bump rubber Air Ride Drawbar System fitted standard There are two systems within the Air- 2. Independent ride leveller 5) Activate the Air-Ride Ride suspension for your sprayer.
Page 29: Un-Hook
Un-hook Pre-Operation Lower Jacking leg for parking Disconnect Electrical connectors Disconnect electrical connectors Disconnect hydraulic hoses Unhitching the 2) Locate the sprayer on level ground. Pegasus from the 3) Lower the hydraulic jacking leg Tractor using the lever on the sprayer. To disconnect the Pegasus sprayer from 4) Disconnect all electrical looms.
Page 30: Main Controls & Functions
Section 2 Main Controls & Functions Optional Chemical Probe Rinse Connection The location of the Pegasus main control panel facilitates easy access Chem-Hopper Rinse of all control points for filling, mixing, spraying and cleaning functions. Valve System Re-Circ Valve (Short Spray / Boom Lever) –...
Page 31: Pre-Operation Check
Pre-Operation Check Pre-Operation Read Operator’s Manuals before operating sprayer. Check the pump air chamber psi Check pump oil level Check the suction filter is clean. Pre-Operation Check List 9. Check the suction filter is clean. 7. Check oil level in diaphragm spray 1.
Page 32 Section 2 Pre-Operation Check BA7000 psi adjust keys Sprayer Control Panel Adjust Pressure Relief Valve Tank Drain Valve in Spray Position Set the yellow re-circ valve to viii. Ensure the Spray Rate xii. When the maximum pressure Check the Spray Controller “Spray”.
Page 33 Pre-Operation Check Pre-Operation Tank Agitator valves in the Operation Valve to Activate BA7000 Operator’s Manual “OFF” position Chem-Hopper Fill Chem-hopper Valve xiv. Check the tank agitator valves Confirm all nozzles are xxi. Set the Operation Valve to A) To operate the hydraulic jacking leg: are open, and visually check that operating correctly.
Page 34 Sprayer Operation Section 3 Filling Filters Agitation Cleaning Boom Adjustment  30 metre 3.10  33/36 metre 3.11 Boom Operation 3.14 Chemical Mixing 3.15 Boom Flush 3.21 Airbag Suspension  Axle 3.22  Drawbar 3.23 Dual Lines 3.24 Operating Tips 3.25 Part No.
Page 35: Filling
Always calculate the correct water arrow is pointing to the “Fill The Pegasus 8000 has three water tanks used to fill the main spray tank, flush quantity required, and when filling, Flush Tank” position.
Page 36 Section 3 Filling Activate the Chem-Hopper Lever for Fill Pump operation (if fitted) Turn the Filling Valve OFF Fill Pump & Fill Flowmeter (optional) E) Rotate the selector lever of the F) Rotate the selector lever of the Operating the Optional “FILLING VALVE”...
Page 37 Filling Sprayer Operation Optional Orion Filling Flow-meter Fill the Fresh Water Tank Operating the Orion Top Filling the Fresh The Orion Filling Flow-meter should be Water (hand-wash) Tank Filling Flow-meter set in MODE 1 for easiest operation. This allows the unit to be used as a The Pegasus includes a 35 litre fresh ‘flow-rate’...
Page 38: Filters
Section 3 Filters Clean the suction filter regularly Clean the bottom-fill filter regularly Lever for Pump Suction Valve Cleaning Filters Bottom-Fill Filter Suction Filter 5. Thoroughly clean the screen and bowl before re-assembling The bottom fill filter should be cleaned The suction filter should be cleaned Filters are used to stop solids entering the the filter.
Page 39 Filters Sprayer Operation Remove pressure from spray system with Gauge Clean pressure filter regularly Drain Valve Clean nozzle filters regularly Clean optional boom section filters (if fitted) Pressure Filters Nozzle Filters Boom Section Filters (if fitted) The pressure line filter should be cleaned Nozzle filters should be cleaned Each boom section can be fitted with regularly, or after each spray tank has...
Page 40: Agitation
Section 3 Agitation Spray mode with re-circ lever (yellow arrow) to Spray mode lever to Boom Flush isolates sparge Spray diverts flow to the Sparge Tube tube and diverts flow to the pump suction Front and Rear Tank agitators fitted standard Sparge tube fitted in main tank Tank Agitation Sparge Tube Agitation...
Page 41: Cleaning
FLUSH’ position. Lever Valves’ in the on 16. Manually open each boom The Pegasus 8000 is equipped with a 8. Start the tractor and place position). spray tube flush tap individually flush tank for cleaning the sprayer when sprayer controls in start up 11.
Page 42 Section 3 Cleaning Agitators in the ‘ON’ position Nufarm Tank and Equipment Cleaner. Clean suction filter Clean main pressure filter Using Tank and 5. Complete steps 5 – 19 as per 10. After the tank is drained, page 3.8. completely flush the Pegasus Equipment Cleaners as per steps 1 –...
Page 43 Section 3 Boom Adjustment - 30m 2 Wing Extension Alignment 3 Balancing Device Alignment 4 Backlash Between Sliding After inner wing alignment is completed, The boom is fitted with an adjustable The balancing device oscillation must be 5 Locking the Balancing align the wing extensions by: connecting rod which allows the boom to adjusted so that the surfaces slide freely...
Page 44: Boom Adjustment
Sprayer Operation Boom Adjustment - 36m Take the pressure off the boom by nudging the boom Adjust the nut, until the desired level is found. Adjust the sleeve until the boom is at the desired level, Finally, adjust the breakaway arm to the desired forward.
Page 45 Section 3 Grub Screw Adjustment clevis Ensure the boom wing is slightly forward in relation to Remove the grub screws & adjust the clevis, then, Set the bolt stopper to stop the boom at the position Lock the nuts in place when set correctly. the centre section (approx 5-10 degrees).
Page 46 Sprayer Operation Locking lever Horizontal bolt touching front for adjustment of slot Adjust the turnbuckle sleeve until the centre section is When locked the hook part of the locking lever should Loosen the lock nuts and then adjust the horizontal bolt level.
Page 47: Boom Operation
Section 3 Boom Operation - All Sizes Boom in raised position. Boom in lowered position. Unfolding & folding the CAUTION: To operate the boom: If working on steep terrain, please Spray Boom 1 Use the tractor remote controls to note the following: fold and unfold the spray boom.
Page 48: Chemical Mixing
Section 3 Chemical Mixing Accurately measure the amount of chemical Calculate Water & 2. For volume of mixture required to spray the selected Chemical Quantities area, calculate the liquid required using the following formula: Before spraying it is necessary to calculate Tank Volume Required the exact quantities of water and chemical (litres) =...
Page 49 Chemical Mixing Sprayer Operation ‘Fill Valve” to ‘FILL - Adjust the ‘Hopper Fill’ valve as required Lower chem-hopper to filling position Unlock the Chem-hopper with latch handle ACTIVATE CHEM-HOPPER’ Adding Chemical To d) Activate the filling pump and g) Once desired amount of chemical k) Lift the chem-hopper back commence filling main spray tank.
Page 50 Section 3 Chemical Mixing Pump suction valve (red arrow) to ‘Spray’ and Re- ‘Operation Valve’ to ‘ACTIVATE CHEM- circ valve (yellow arrow) to ‘Spray’ HOPPER’ position Move switch to ‘BOOM FLUSH’ position Adding Chemical To Start the tractor and engage Rotate the “Operation Valve’...
Page 51 Chemical Mixing Sprayer Operation Connect Probe and Probe Rinse Close probe valve Open Probe valve to transfer mixture to spray tank Adding Chemical To Connect the Probe and Probe Close the Probe valve when rinse connectors to the the chemical transfer is Spray Tank cont,.
Page 52 Section 3 Chemical Mixing Unclip Micromatic coupler from docking point Clip the Micromatic coupler to the Envirodrum Connect Enviro hose to CHEM-PROBE Adding Chemical To Ensure the Enviro coupler hose is 3) Simultaneously operate the a. Rotate Suction Valve connected to the camlock of the Chem- Pump Suction Valve lever (red to ‘SPRAY’...
Page 53 Chemical Mixing Sprayer Operation Connect Micromatic coupler to Docking point for Unclip Micromatic coupler from Envirodrum Simultaneously rotate Suction & Operation Valve rinsing 4. Use Optional Enviro- 7) By rotating the two valve levers 9) Once chemical transfer is simultaneously back to the complete: Transfer Coupler cont., chemical transfer position [refer...
Page 54: Boom Flush
Section 3 Boom Flushing Switch to BOOM FLUSH Operation Valve to BOOM FLUSH Suction valve to FLUSH, Re-circ to BOOM FLUSH Flush Boom & Flush the Spray Lines and 7. Start the tractor and place The pump will now be delivering water sprayer controls in start up from the Flush tank out through the System...
Page 55: Air Bag Suspension - Axle
Airbag Ride Height To lower (decrease pressure in) an airbag: Adjustment The Pegasus 8000 is fully equipped with The ride height of the axle airbags is Air-ride suspension, with air bags fitted to 1. Slacken the clamp on the factory preset to approximately 320mm To raise (increase pressure in) an the axle and drawbar.
Page 56: Drawbar
A 120psi pressure switch is fitted to the Pegasus 8000. prevent the system from over This should be adjusted prior to pressurizing by cutting power to the operation and checked periodically..
Page 57 Dual Lines Section 3 Dual lines on the boom. Dual line valves at the rear of the sprayer. The BA7000 Manual. X20 Manual. Dual Lines 2 To increase the speed range available For the operation of dual lines, you for your sprayer by having the second will need the refer to the BA7000/X20 If you have chosen dual lines to be ﬁ...
Page 58 Operating Pointers Sprayer Operation Operating Meth od ol o gy for Operating Pointers Proceed to Spray Broadacre Spraying While spraying, continually observe that: It is always preferable to spray travelling Once the chemical mixture is in the tank, Travelling with the wind increases the 1 Engine and Pump speed are correct.
Page 59 This page left blank intentionally. 3.26 Part No. BT-POM8001110 Rev.2...
Page 60 Sprayer Calibration Section 4 Calibration Procedure Air Mix & Turbodrop® Nozzle Chart Calibration Worksheet 4.10 Part No. BT-POM8001110 Rev.1...
Page 61 Calibration Procedure Sprayer Calibration Proper calibration considers all spraying variables BA7000 Automatic Rate Controller Applying the correct amount of chemical Proper calibration involves setting up Important: to a crop is only possible if: the sprayer (nozzle selection, pressure The sprayer is calibrated correctly. and speed), calculating chemical and 1.
Page 62 Section 4 Calibration Procedure Air-mix Nozzles fitted standard Determine the actual speed of travel Calibration Procedure Step 2: Step 3: Step 4: Determining the Actual Speed Measure Swath Width Select Nozzle Type & Size For accurate spray rate application, follow of Travel this calibration procedure: The spray rate controller requires the...
Page 63 Calibration Procedure Sprayer Calibration L/min column on nozzle chart – courtesy Teejet Ensure nozzle filter size suits nozzle Step 4 continued; Step 5: 1. Use this manual’s chart 2. Calculate Required Fit the Selected Nozzles to the Or Nozzle Manufacturer’s Nozzle Flow Rate Boom Chart.
Page 64 Section 4 Calibration Procedure Spot-on Electronic Nozzle Calibrator Test the actual output of the nozzles Step 6 (Recommended): 3. Collect measure 4. Collect measure 7. Check replacement nozzles by volume of spray from one volume of spray from each collecting measuring Check Nozzle Accuracy and nozzle and compare it to the...
Page 65 Calibration Procedure Sprayer Calibration Calculator required for accurate calibration Step 7: Step 8: Step 9: Calculate Application Rate If Tested Application Rate is Add the Correct Amount of not Satisfactory Chemical to the Tank. 3. For land area covered use the When operating Spray...
Page 66 Section 4 Calibration Procedure Boom Height – courtesy Teejet Step 10: Step 11: Adjust Boom Height. Record All Data for Future Reference. Boom height should be adjusted to suit the type of nozzle used, terrain and crop Record all your calibration data on the or soil being sprayed.
Page 67 Air-Mix & Turbodrop® Nozzle Chart Sprayer Calibration Application Rate (l/ha with km/h @ 50cm nozzle spacing) Nozzle Pressure Flow Rate Type l/m in 0.231 46.2 46.2 34.7 27.7 23.1 19.8 17.3 15.4 13.9 12.6 11.6 10.7 9.24 7.92 0.283 84.9 56.6 42.5 28.3...
Page 68 Section 4 Air-Mix & Turbodrop® Nozzle Chart Application Rate (l/ha with km/h @ 50cm nozzle spacing) Nozzle Pressure Flow Rate Type l/m in 0.693 83.2 69.3 59.4 46.2 41.6 37.8 34.7 29.7 27.7 23.8 0.849 84.9 72.8 63.7 56.6 50.9 46.3 42.5 39.2...
Page 69 Calibration Worksheet Sprayer Calibration 4.10 Part No. BT-POM8001110 Rev.1...
Page 70 Section 4 Calibration Work Sheet 4.11 Part No. BT-POM8001110 Rev.1...
Page 71 Calibration Worksheet Sprayer Calibration 4.12 Part No. BT-POM8001110 Rev.1...
Page 72 Section 4 Calibration Work Sheet 4.13 Part No. BT-POM8001110 Rev.1...
Page 73 This page left blank intentionally. 4.14 Part No. BT-POM8001110 Rev.1...
Page 74 Lubrication & Maintenance Section 5 Greasing & Service Procedures Grease Point Diagram Diaphragm Pumps Filters Motor Valves & Nozzle Bodies Booms Air-bag Suspension 5.10 Part No. BT-POM8001110 Rev.1...
Page 75 Greasing & Service Procedures Lubrication & Maintenance Every 250 hours OR Every Greasing & Service 8) Grease all boom joints 8. Change diaphragm pump oil Season – whichever is Procedures 9) Grease parallelogram lift pivot pins 9. Inspect diaphragm pump air sooner chamber, diaphragms and valves for wear.
Page 76 Section 5 Grease Point Diagrams Part No. BT-POM8001110 Rev.1...
Page 77 Diaphragm Pumps Lubrication & Maintenance Diaphragm Pump Daily after Use Every 50 Hours Every 250 hours or Every Season - Whichever 1 Flush pump with clean water. Check surge chamber pressure and Maintenance adjust as follows: Comes Sooner 2 Drain ﬁ lters and clean. A high Annovi &...
Page 78 Section 5 Diaphragm Pumps Excessive 8 Bypass line too small to carry full Pre-Season Pump Storage and capacity of pump. Diaphragm Failure Servicing Corrosion Protection 9 In cold climates - frozen suction/ discharge lines or water remaining in If you have excessive diaphragm failure 1 Warm Climates For thorough pre-season servicing - the pump after ﬂ...
Page 79 Filters Lubrication & Maintenance Drain Filter housing before opening Remove and clean boom section filters Clean Bottom-fill filter Remove and clean pressure filter Filter Maintenance Suction Filter Pressure Filter Air Filter Clean filters ensure that no solids enter The suction filter should be cleaned The pressure filters should be cleaned The Air-ride air filter should be cleaned the spraying system to block or damage...
Page 80 Section 5 Motor Valves & Nozzle Bodies 5 Section Boom control motor valve Remove & clean non-drip diaphragms Pressure Control Servo Dump (bypass) Valve Electric Motor Valve Non-Drip Diaphragm Valve Motor Motor Maintenance Nozzle Bodies 1. Operate spray rate controller to activate all boom sections with the 1.
Page 81 Booms Lubrication & Maintenance Ensure adequate tension is applied by Adjust breakaway spring tension as necessary Inspect inner fold and yaw spring assembly lock out lever and stop bolt Inner Fold Pivot Outer Fold Pivot Breakaway Arm Boom Maintenance Careful and regular boom maintenance The inner boom fold is designed to The outer fold is designed to be held The breakaway arms are double acting...
Page 82 Section 5 Booms Grease Nipples Grease Every 50 Hours Periodical Maintenance Nipples Maintenance 1. Check all hydraulic hoses and fittings for wear and replace if 1. Ensure all screws, retaining clips and necessary. ties are intact and tight. 2. Check breakaway spring’s tension 2.
Page 83 Air-Ride Suspension Lubrication & Maintenance Axle Air-Ride Suspension System Air reservoir drain valve Axle air leveling Valve with adjustable linkage Trailing Arm Front Hinge Air Reservoir Drain Valve Ride Leveling Adjustable Linkage Assembly The air reservoir features a drain valve The pivot bush of the trailing arm fitted to the bottom of the air reservoir.
Page 84 Trouble Shooting Section 6 Diaphragm Pump Problems General Sprayer Problems Hydraulic Pump Drive Problems Air Bag Suspension Problems Boom Problems Motor Valve Problems Part No. BT-POM8001110 Rev.1...
Page 85: Diaphragm Pump Problems
Diaphragm Pump Problems Trouble Shooting PROBLEM PROBABLE CAUSE REMEDY A Pump does not draw or deliver liquid. 1 One or more valves are not seating prop er ly. 1 Clean valve seat ing. Pressure gauge ﬂ uc tu ates badly. 2 The pump is suck ing in air through suction line.
Page 86 Section 6 Diaphragm Pump Problems PROBLEM PROBABLE CAUSE REMEDY E Oil being discharged through delivery 1 One or more diaphragms split or ruptured. 1 Immediately drain oil from pump and ﬂ ush to line or dis col oured oil in sight glass of remove all spray residues from sump.
Page 87: General Sprayer Problems
General Sprayer Problems Trouble Shooting PROBLEM PROBABLE CAUSE REMEDY 1 No spray when turned on. 1 Filter on the inlet side of the pump blocked. 1 Dismantle, clean & re-assemble. 2 Faulty pump. 2 Change pump. 2 Sprays for short time only. 1 Air inlet to tank blocked.
Page 88: Hydraulic Pump Drive Problems
Hydraulic Pump Drive Problems Section 6 PROBLEM PROBABLE CAUSE REMEDY A Hydraulic system overheating 1 Improper hydraulic motor size. 1 Refer to pump selection guide to determine proper size for your system. 2 Bypass adjustment screw set to bypass too 2 Close adjustment screw on side of hydraulic much oil.
Page 89: Air Bag Suspension Problems
Airbag Suspension Prob lems Trouble Shooting PROBLEM PROBABLE CAUSE REMEDY A Air compressor runs constantly. 1 Air leakage in the system. 1 Find the air leak. Test by using full air pressure and applying soapy water. Fix any air leaks. Use Loctite 569 on all air threads.
Page 90: Boom Problems
Boom Prob lems Section 6 Problem: Problem: The boom unfolds halfway and then stops. The boom does not align when unfolding. Probable Cause: Probable Cause: Problem: Impurity in calibrated joint during assembly of cylinders. 1 Ball joint of the unfolding cylinder not adjusted. The wing extensions do not align when folding.
Page 91: Motor Valve Problems
Motor Valve Problems Trouble Shooting PROBLEM PROBABLE CAUSE REMEDY A Boom line valve opens when it should be closed 1 Wiring incorrect. 1 Reverse polarity of valve by changing wires at the and closes when it should be open. valve cap. 1 Replace seat/hosetail and/or valve system if B Water leaks past valve when valve is shut.
Page 92 Assembly Drawings & Parts Section 7 AR250 Pump Electrical Wiring Air Ride Suspension System Liquid Filling System 7.10 Chemical Transfer System 7.12 Liquid Control System 7.14 Chassis, Tank & Wheels 7.16 Axle Assembly 7.18 Hydraulic Control System 7.20 Booms 7.22 Part No.
Page 93 AR250 Pump Assembly Drawings & Parts NOTE NOTE This drawing is for illustration purposes only. This drawing is for illustration purposes Please refer to the parts list. only. Please refer to the parts list. Part No. BT-POM8001110 Rev.2...
Page 94 Section 7 AR250 Pump Part No Description Part No Description AR750122 Piston 80mm AR750870 ø 50 Hose tail AR750420 Manifold AR750730 ø 60 Hose tail AR160700 AR750071 M12 x 70 Bolt AR750200 Base plate AR160691 Pin circlip AR750740 74 x 3.53 O-Ring AR750140 Connecting rod AR750860...
Page 95 CBLOOM/BA70 OVERVIEW Assembly Drawings Part No. BT-POM8001110 Rev.2...
Page 96 Section 7 CBLOOM/110 OVERVIEW Part No. BT-POM8001110 Rev.1...
Page 97 CBLOOM/GS2 OVERVIEW Assembly Drawings Part No. BT-POM8001110 Rev.1...
Page 98 Section 7 BA70LOOM/EZ OVERVIEW Part No. BT-POM8001110 Rev.1...
Page 99 CBLOOM/COMP OVERVIEW Assembly Drawings Part No. BT-POM8001110 Rev.1...
Page 100 Section 7 KB-8009 AIRRIDE SYSTEM Part No. BT-POM8001110 Rev.1...
Page 101 LIQUID FILLING SYSTEM Assembly Drawings 7.10 Part No. BT-POM8001110 Rev.1...
Page 102 Section 7 HOPPER VENTURI MANIFOLD 7.11 Part No. BT-POM8001110 Rev.1...
Page 103 CHEMICAL TRANSFER SYSTEM Assembly Drawings 7.12 Part No. BT-POM8001110 Rev.1...
Page 104 Section 7 CHEMICAL–HOPPER 7.13 Part No. BT-POM8001110 Rev.1...
Page 105 LIQUID CONTROL SYSTEM Assembly Drawings 7.14 Part No. BT-POM8001110 Rev.1...
Page 106 Section 7 CONTROL PANEL 7.15 Part No. BT-POM8001110 Rev.1...
Page 107 Chassis, Tank & Wheels Assembly Drawings 7.16 Part No. BT-POM8001110 Rev.1...
Page 108 Section 7 CHASSIS, TANK & WHEELS 7.17 Part No. BT-POM8001110 Rev.1...
Page 109 AXLE Assembly Drawings 7.18 Part No. BT-POM8001110 Rev.1...
Page 110 Section 7 STUB-AXLE Note: Drawing is for illustration purpose only Refer to parts list. STUB AXLE BP-809-1 Item Part No. Description BP-809-1-1 STUB 110 ROUND x 627LG BP-809-1-2 WHEELHUB 10/335 PCD BP-809-1-3 BEARING KIt 33217/33215 BP-809-1-4 TRIPLE LIP SEAL 150x110x12mm BP-809-1-5 WASHER O/D 96x8 BP-809-1-6...
Page 111 HYDRAULIC LAYOUT Assembly Drawings 7.20 Part No. BT-POM8001110 Rev.1...
Page 112 Section 7 HYDRAULICS 7.21 Part No. BT-POM8001110 Rev.2...
Page 113 GBCOMPL-30C Centre Section Assembly Drawings & Parts 7.22 Pegasus BT-POM8001110 Rev 1...
Page 114 Section 7 30.5 metre Boom Centre Section Parts Part No Description Part No Description GBBG001108 30m CENTRE SECTION GB999900467 WARNING LABEL PLATE KIT GB703570018V HYDRAULIC RAM GB201800065V WARNING LABEL PLATE GB500300032V M30 SPACER NUT GBBG001752 M30 BALL JOINT GB905215028Z M30 LOCK NUT GB570500011Z 1/4”...
Page 115 GBCOMPL-30C Centre Section Assembly Drawings & Parts 7.24 Pegasus BT-POM8001110 Rev 1...
Page 116 30.5 metre Boom Self Levelling Parts Section 7 Part No Description Part No Description GB382000050V SELF LEVELLING FRAME GBBG001396 SPACER GB993806001V TIE ROD ASSY. GB702550031V LEVELLING RAM GB950300004 FLEXIBLE BUSH GB570500007Z 1/4” NIPPLE 0.7 ORIFICE GB500400019Z M24 WASHER GB600500001 COPPER WASHER GB905400024 M24 NYLOC NUT GB996000192...
Page 117 GBCOMPL-305-LHA or RHA - Boom Non Gvar & Gvar 30m Assembly Drawings & Parts 7.26 Pegasus BT-POM 1212 Rev 3...
Page 118 Section 7 GBCOMPL-305-LHA or RHA - Boom Non Gvar & Gvar 30m Part No Description Part No Description GBBG026414 INNER PIVOT R/H V2 GB900124050Z M24 BOLT GBBG026415 INNER PIVOT L/H V2 GB905200024Z M24 PLAIN NUT (ZINC) GBBG025150 INNER BOOM ARM R/H V2 GB500200049 CAP WASHER GBBG025151...
Page 119 GBG016255 30.5m Skid (pair) Assembly Drawings & Parts 1. SPRING SKID 2. BOOM PLATE 3. SKID PLATE 4. U BOLT 10mm 5. 1Omm NYLOC NUT 7.28 Part No. BT-POM8001110 Rev.1...
Page 120 AB19196 33/36 - Skid Assembly Assembly Drawings & Parts Part No Description AB19196-1 SKID SET 3 PIECE AB19196-2 SKID MOUNT 36M BOOM FEMALE AB19196-3 SKID MOUNT SHAFT AB191 BOOM AB19196-4 COLLAR DIA 30MM AB19196-6 SKID LEAF CLAMP M12X55 M12 X 55 SET SCREW HT ZP M12NNUT M12 NYLOC NUT M10X60BOLT...
Page 121 AB19100-AA - 33/36m - Centre Section Assembly Drawings & Parts 7.30 P/N. BT-POM8001110 . Rev 2...
Page 122 Section 7 AB19100-AA - 33/36m - Centre Section/Hanger V2 Pos Part No Description Pos Part No Description AB191-100 SELF LEVELLER ADJUSTER AB19199 CYLINDER INNER FOLD 3” X 16” EZFIT AB191-101 SELF LEVELLER FIXED ARM AB19199-M ROD END MALE INNER FOLD CYLINDER AB19101 CENTRE SECTION HANGER AB19199-F...
Page 123 33/36m Boom Inner Arm Assembly Drawings & Parts PART NUMBER DESCRIPTION AB19100-BR-33 33M RIGHTHAND BOOM ARM COMPLETE AB19100-BR-36 36M RIGHTHAND BOOM ARM COMPLETE AB19100-BL-33 33M LEFTHAND BOOM ARM COMPLETE AB19100-BL-36 36M LEFTHAND BOOM ARM COMPLETE 7.32 P/N. BT-POM8001110 Rev 2...
Page 124 33/36m Boom Inner Arm Section 7 Part No Description Part No Description AB19107R FIRST ARM R.H. 33/36M M20X100BOLT M20 X 100 HEX HEAD BOLT HT ZP AB19107L FIRST ARM L.H. 33/36M M20NNUT M20 NYLOC NUT HT ZP AB19100-A-2 FIXED WINGTIP ADJUSTMENT M20HNUT M20 HALF NUT ZP AB19100-A-3...
Page 125 33/36m Boom Outer Arm & Breakaway Assembly Drawings & Parts PART NUMBER DESCRIPTION AB19100-BR-33 33M RIGHTHAND BOOM ARM COMPLETE AB19100-BR-36 36M RIGHTHAND BOOM ARM COMPLETE AB19100-BL-33 33M LEFTHAND BOOM ARM COMPLETE AB19100-BL-36 36M LEFTHAND BOOM ARM COMPLETE 7.34 P/N.BT-POM8001110. Rev 2...
Page 126 Complete Left/Right Boom Arm 33/36m Section 7 Part No Description Part No Description AB19109AL BOOM ARM OUTER LH 36M M10FWASHER M10 FLAT WASHER ZP AB19109AR BOOM ARM OUTER RH 36M M6GNIPPLE M6 GREASE NIPPLE AB19110L BOOM ARM OUTER LH 33M AB19110R BOOM ARM OUTER LH 33M NOTE...

Croplands PEGASUS 8000 Operator's & Parts Manual

Pre-Operation Section 2

Sprayer Operation Section 3

Trouble Shooting Section 6

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