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Croplands Quantum Mist QM-500 Parts & Operators Manual

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Quantum Mist
™
Q M - 5 0 0 V i n e y a r d S p r a y e r s
Parts & Operator's Man u al
Part No.
HT-QMPOM000509C
Rev 4B
TrailedQuantumMist OM 0404 - Revision 5
1

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Summary of Contents for Croplands Quantum Mist QM-500

  • Page 1 Quantum Mist ™ Q M - 5 0 0 V i n e y a r d S p r a y e r s Parts & Operator’s Man u al Part No. HT-QMPOM000509C Rev 4B TrailedQuantumMist OM 0404 - Revision 5...

  • Page 3: Table Of Contents

    Contents Foreword Important Information Section 1 Pre-Operation Section 2 Sprayer Operation Section 3 Sprayer Calibration Section 4 Lubrication & Maintenance Section 5 Trouble Shooting Section 6 Assembly Drawings & Parts Listings Section 7 TrailedQuantumMist_OM 1212 - Revision 4...

  • Page 4: Foreword

    Your Sprayer This manual provides assembly, setting up, These terms/symbols used throughout operating and maintenance instructions for this manual: 1 Before attempting to use your the Croplands Quantum Mist ™ sprayer. • NOTE - to convey useful sprayer, make sure you Some features explained in this manual operating information.

  • Page 5: Important Information

    Important Information Section 1 Introduction General Specifi cations Warranty Policy Safety Shipping Information & Product ID TrailedQuantumMist_OM 1212 - Revision 4...

  • Page 6: Introduction

    ACN 006 450 184 new Croplands sprayer. Stotford Lodge, Hastings 4120, PO Box 2441, Dry Creek Croplands have been in the business of Please read this manual in its entirety 1422 Omahu Road, 50 Cavan Road, Dry Creek building and selling spraying equipment before you operate your sprayer.

  • Page 7: General Specifi Cations

    General Specifi cations Section 1 Fans Nozzles Controls Choices include manual-tap controls, electric Quantum mist fans are hydraulically driven Each spray head comes with 6 or 8 nozzles by a case drained motor, coupled through in-cab controls with or without pressure depending on your choice of fan.

  • Page 8: Warranty Policy

    • the Sprayer’s unique serial number, WARRANTY & PRE-DELIVERY • the Sprayer’s specification sheet, HORTICULTURE • a pre-delivery checklist and • outlines the Croplands Warranty policy. STOP Always contact your Croplands Dealer first and foremost for warranty matters. BEFORE COMMENCING WWW.CROPLANDS.COM.AU...

  • Page 9: Safety

    This includes the Croplands Operators Safety Manual – as pictured here. MANUAL This manual is available on the Croplands Web site, or for printed versions contact Croplands customer support and ask for part number GP-SAFE-A (or later version if available). WWW.CROPLANDS.COM.AU...

  • Page 10: Shipping Information & Product Id

    Shipping Information & Product ID Section 1 2000 litre Quantum Mist. Quantum Mist Serial Number AR Pump Serial Number Use tie-down points provided when transporting. Shipping Information Product Quantum Mist Serial Pump Serial Number Plate Number Plate The Pump Serial Number Plate is located Identifi...

  • Page 11: Pre-Operation

    Pre-Operation Section 2 Hook-up Unhitching Pre-Operation Check 2.10 TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 12 Hook-up Section 2 2000 litre Quantum Mist. Optional self-tracking drawbar. Hitch fi tted in the lower position. Loosen the bolts and locking nuts that hold the hitch. Assembly 1 Connect the Quantum Hitch Adjustment b) Loosen the locking nut and bolt under the Quantum Mist™...
  • Page 13 Hook-up Pre-Operation Select the hole position to set hitch length. Optional self-tracking drawbar. Spring suspension axle. Optional self-contained hydraulic system & self-tracking drawbar. Self-Tracking Drawbar Optional Suspension Axle 2 Length Adjustment Self-Contained Hydraulic If your Quantum Mist is fitted with a The two row Quantum Mist is fitted To adjust the length of the Quantum Mist™...
  • Page 14 Section 2 Hook-up Minimum shaft contact length Make sure shaft ends Make sure shaft ends of 300mm (12") do not butt up. do not butt up. (Do not cut shaft (Do not cut shafts too long) (Do not cut shafts too long) too short) Connect the Quantum Mist™...
  • Page 15 Hook-up Pre-Operation Standard PTO Optional Wide Angle (Constant Velocity) PTO Pivot point of tow hitch centred between Pivot point of tow hitch PTO universal joints to be located below Wide Angle joint. Maximum Operating Angle Maximum Operating Angle 25° 25° 45°...
  • Page 16 Section 2 Hook-up Optional self-tracking drawbar. Failure to lock linkage arms may cause damage or injury. ¾” female back-to-tank return fi tting supplied with the Return fi tting installed and ready for hook-up of the Quantum Mist. return line. Optional Self-Tracking 2 Ensure the sprayer chassis is horizontal (it may be up to 3 Connect the Hydraulic...
  • Page 17 Hook-up Pre-Operation Connect the Tower fold/unfold hoses to the tractor Connect hydraulic hoses to the tractor. (Fold Tower models only). 3 Plug the ½” oil supply line coupling to your selected remote and ensure Connect the Boom Arm the hydraulic line does not foul your Hydraulic Hoses (Fold Tower PTO or any working parts at the rear...
  • Page 18 Section 2 Hook-up In-cab control switch for fold/unfold and wiring Multi-function switch box. Electric controller. Auto Rate Controllers connector. 4 Fit the Controller to the Auto Rate Controller (if Fit the Electric In-Cab Switch or dered) Tractor for the Upper Boom (Option When ordered, the Auto Rate Controller Follow the appropriate instructions to fi...
  • Page 19 Unhitching Pre-Operation Hook-up & Flowtrak monitor. Attach & adjust hitch jack before removing drawbar pin. Flowtrak Monitor (if ordered) Unhitching the When ordered, the Flowtrak monitor has Quan tum Mist from been fi tted and fully tested at the factory but has been disconnected and packed the Tractor for transit.
  • Page 20 A full report, called the "Independent Quantum Mist fully developed), there is a tendency for too much air Report", prepared by SARDI for Croplands, explains to "ball-up" to canopy and decrease coverage. For mechanically pruned vines, full air speed/volume the best set-up and air requirements at full crop- may be necessary at an earlier stage.
  • Page 21 Pre-Operation Check Pre-Operation Hook up the hydraulic supply & return lines to the Loosen the lock nut on the PRV. Adjust the PRV with the hex key. Set maximum pressure on the TPP port to the required pressure. tractor. The following steps must be performed Step 1 Step 2 Step 3...
  • Page 22 Section 2 Pre-Operation Check Maximum pressure at TPT (low pressure port) should not Check fan speed using an RPM meter. Plug boom-fold hydraulic hoses into tractor remotes. Independent oil supply fi tted with hydraulic drive pump. exceed 6 BAR (4 BAR during operation). Step 4 2 Independent Oil Supply For adjustment of oil pressure, the...
  • Page 23 Pre-Operation Check Pre-Operation Optional PTO driven hydraulic pack. Optional PTO mounted hydraulic supply. The tractor must be running and the PTO An in-cab control for left/right fold is engaged to perform pressure adjustment supplied and will need to be wired direct as the oil pump on the sprayer is driven to battery.
  • Page 24 Section 2 Pre-Operation Check Read Operators’ Manuals before operating machine. Check pump oil level. Check suction fi lter is clean. For fi lling, use the main lid with the basket fi lter in place. 9 Check diaphragm pump oil level. 11 Check that the suction and pressure 12 Check overall spraying functions Pre-Operation...
  • Page 25 Pre-Operation Check Pre-Operation Adjust the sprayer pressure with the pressure-control Test the operaton of the selector valves. The pump suction valve OPEN to the main spray tank. Front and rear tank agitator valves in ON position. knob. 1 Manual-Tap Controls d) Start the pump by engaging the f) Slowly wind the pressure control knob Check the Op er a tion...
  • Page 26 Section 2 Pre-Operation Check Fit the electric control console in the cab and wire the Test master ON/OFF and LEFT/RIGHT functions. If fi tted, test pressure UP/DOWN switch and ensure Adjust pressure control knob (PRV) if required. power cable to the battery. maximum pressure is 12 bar.
  • Page 27 Pre-Operation Check Pre-Operation Compensator section valves. Auto Rate Controllers Fit the console in the cab & wire power cables to the Hold the pressure up switch until maximum pressure is battery. acheived. To calibrate: 3 Auto Spray-Rate Controls To perform a pre-operation check, follow d) With the correct choice of nozzles these instructions: fi...
  • Page 28 Pre-Operation Check Section 2 Test RUN/HOLD and LEFT/RIGHT functions. Test the pressure UP/DOWN with console in Manual Adjust PRV for Pressure Control. Read the Manual before operating the Quantum Mist. Mode (MT3405). j) Return to the Auto Spray-Rate g) Flick the master RUN/HOLD switch i) If maximum pressure is below or console and check the LEFT/RIGHT to the RUN position and ensure...

  • Page 29: Sprayer Operation

    Sprayer Operation Section 3 Filling Filters Chemical Mixing Proceed to Spray • Operating Pointers • Position Spray Heads • Adjust Nozzle Settings Terracing Kit Cleaning TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 30 Filling Sprayer Operation Open the lid & fi ll main tank using the basket fi lter. Remove the lid shown to fi ll the fl ushing tank on 2000 Remove the lid shown to fi ll the fresh water tank on CLOSE the pump suction valve before fi...
  • Page 31 Filters Section 3 Thoroughly clean the suction fi lter and reassemble. Clean pressure line fi lter regularly. Regularly clean nozzle fi lters (if fi tted). Front and rear tank agitator valves in ON position. Cleaning the Suction Filter Cleaning the Pressure Cleaning Nozzle Filters Agitation Filter...
  • Page 32 Mixing Sprayer Operation Agitator and mixing basket valves CLOSED. Agitator and mixing basket valves OPEN. The pump suction valve OPEN to the main spray tank. Agitator valves OPEN & mixing basket valve CLOSED. Mixing Basket 2 Measure the chemical required for 5.
  • Page 33 Calculation Formula Section 3 Accuately calculate the amount of chemical required. 25 litre measuring bucket. Calculate Water & b) For volume of mixture required to Area Covered (ha) c) For chemical rates expressed in spray the selected area, use the litres or kg per 100 litres of water Chemical Quan ti ties following formula:...
  • Page 34 Proceed to Spray Sprayer Operation Adjust height of fan on inner/outer tube. Spin mount to move fan closer to canopy, and to allow Adjust mount for tilt (upwards or downwards) in relation Adjust mount for forward/rearward fan adjustment. tilt adjustment. to canopy.
  • Page 35 Section 3 Proceed to Spray Nozzles adjusted inwards for bunch line applications. Nozzles adjusted for canopy spraying. Right & left booms are activated by boom switches 1 & 2. Switch 4 is used to activate the main On/Off dump valve. Two g e n e ra l n o z z l e s e t t i n g s a r e Adjust the Nozzle Optional MT3405...
  • Page 36 Terracing Kit Sprayer Operation Optional terrace boom allows individual boom arm Terrace boom height adjustment hydraulic rams in mid Terrace boom hydraulic manifold with CETOP3 valves. Multi-function hydraulic switch box/control panel. height adjustment. point position. Terracing Kit (Optional) While operating, press the Left & Right RAISE &...
  • Page 37 Cleaning Section 3 WARNING Always wear protective gloves when cleaning fi lters containing toxic chemicals. OPEN the Tank drain valve. Remove & clean the fi lter element & components. Tank drain valve CLOSED. 3 Open the pump suction valve to the 9 Adjust pressure to desired operating 14 Adjust all valves back to operating Flushing the...
  • Page 38 Cleaning Sprayer Operation Pump suction valve OPEN for liquid from the main tank. Agitator & mixing basket valves OPEN . Remove & clean suction fi lter screen and reassemble. Fresh water tap for personal safety. 7 Engage PTO and bring the PTO 12 When soaking is completed, start the Using Tank and Fresh Water Tank...

  • Page 39: Sprayer Calibration

    Sprayer Calibration Section 4 Calibration Procedure ALBUZ-ATR Hollow Cone Nozzle Chart Calibration Work Sheet TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 40 Calibration Procedure Sprayer Calibration Proper calibration considers all spraying variables. Rapid Check Flowmeter (optional). Applying the correct amount of chemical Proper calibration involves setting up IMPORTANT: Calibration to a crop is only possible if: the sprayer (nozzle selection, pressure, 1 It should be remembered that the Procedure speed), calculating chemical and water •...
  • Page 41 Section 4 Calibration Procedure For correct calibration, your fl owmeter must be clean & accurate. Unscrew the the Rapid Check assembly. Wash any impurities out of the removable turbine unit. Unscrew the sensor. Place the Rapid Check unit in a detergent bath. Daily Check &...
  • Page 42 Calibration Procedure Sprayer Calibration Determine actual speed of travel. Determine spraying volume required. Buyers Guide - courtesy of Teejet. Fan head nozzles can be turned On or Off. Step 2 Step 3 The amount of liquid needed to effectively Step 4 spray any given crop will vary greatly Determine Actual Speed of Determine Spraying...
  • Page 43 Section 4 Calibration Procedure Select and fi t nozzles to the spray heads. Measure how much water is required to refi ll the tank. Step 5 Example 2 Step 6 d) Operate the sprayer in the stationary position at the required pressure for 400 (l/ha) x 3.9 km/hr ÷...
  • Page 44 Calibration Procedure Sprayer Calibration +/- keys (Optional Auto Rate Controller). Samples of water sensitive paper tests. Step 7 Step 8 b) In Manual mode - the Controller Step 9 application rate can be altered by: Calculate the Actual If the Tested Rate is Field Check Coverage i) Adjusting pressure up or down to Application Rate...
  • Page 45 Section 4 Calibration Procedure Step 10 b) If chemical recommendation is Step 11 Step 12 given in water volume rates use Add The Correct Amount Adjust Fans Record All Data For the following formula: Of Chemical To The Tank Future Reference Fan angle and height can drastically affect Chemical Required (litres) = spray coverage.
  • Page 46 ALBUZ-ATR Hollow Cone Nozzle Sprayer Calibration Features: • Angle of 80° at 5 bar • Easy dismantling for cleaning • Hollow cone nozzle producing fi n droplets • Albuz durable pink ceramic allows precision high pressure spraying • Polished ceramics ensure perfect sealing and precise fl ow rate. Applications: •...
  • Page 47 Calibration Work Sheet Section 4 Step 1 Check the Sprayer is in Step 3 Step 6 Record your data: Good Working Or der Determine Spraying Volume Required Fit & Test Selected Nozzles Farm location It is essential to deter mine the The most important calibration is to test Step 2 liquid volume per hectare required...
  • Page 48 Calibration Work Sheet Sprayer Calibration Step 1 Check the Sprayer is in Step 3 Step 6 Record your data: Good Working Or der Determine Spraying Volume Required Fit & Test Selected Nozzles Farm location It is essential to deter mine the The most important calibration is to test Step 2 liquid volume per hectare required...
  • Page 49 Section 4 Calibration Work Sheet Step 1 Check the Sprayer is in Step 3 Step 6 Record your data: Good Working Or der Determine Spraying Volume Required Fit & Test Selected Nozzles Farm location It is essential to deter mine the The most important calibration is to test Step 2 liquid volume per hectare required...
  • Page 50 Calibration Work Sheet Sprayer Calibration Step 1 Check the Sprayer is in Step 3 Step 6 Record your data: Good Working Or der Determine Spraying Volume Required Fit & Test Selected Nozzles Farm location It is essential to deter mine the The most important calibration is to test Step 2 liquid volume per hectare required...

  • Page 51: Lubrication & Maintenance

    Lubrication & Maintenance Section 5 Greasing & Service Procedures Grease Points Diaphragm Pumps Filters General Maintenance Assembly of the QM500 Spray Head TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 52 Greasing & Service Procedures Lubrication & Maintenance Grease the PTO shaft as shown. * Pull shaft apart - apply grease to the inside of the outer telescopic profi le. Remove & soak nozzles in Farm Mate cleaner. Greasing & Service 6 Grease tractor to sprayer PTO 10 Grease self steer drawbar every 20 Every 200 Hours...
  • Page 53 Grease Point Diagrams Section 5 Grease all swivel drawbar grease points. Grease wheel hubs. Grease the self steer ball assembly regularly. Grease Points 1 Swivel eye on drawbar - see page 2.10. 2 Wheel hubs, if fi tted with grease nipples.
  • Page 54 Diaphragm Pumps Lubrication & Maintenance AR185 - 180l/min diaphragm pump. Diaphragm Pump Daily after Use Every 50 Hours Every 250 hours or Every Season - Whichever 1 Flush pump with clean water. Check surge chamber pressure and Maintenance Comes Sooner adjust as follows: 2 Drain fi...
  • Page 55 Section 5 Diaphragm Pumps Excessive 8 Bypass line too small to carry full Pre-Season Pump Storage and capacity of pump. Diaphragm Failure Servicing Corrosion Protection 9 In cold climates - frozen suction/ discharge lines or water remaining in If you have excessive diaphragm failure 1 Warm Climates For thorough pre-season servicing - check the pump after fl...
  • Page 56 Filters Lubrication & Maintenance The pump suction valve CLOSED to the main tank. Remove the outer fi lter screw and bowl. Reassemble and tighten the outer fi lter screw. Open & close the fi lter tap while system is pressurised. Filter Maintenance Suction Filter 5 Carefully reassemble the fi...
  • Page 57 General Maintenance Section 5 Regularly check and clean nozzle fi lters (if fi tted). Fresh water tanks removed for open access. Remove fl ange from fl ushing tank outlet. Nozzle Filters Removal of Fresh 2 Unscrew and remove the fl ange from fl...
  • Page 58 General Maintenance Lubrication & Maintenance Remove the tap from fresh water tank outlet. Raise the fresh water tanks to clear outlets. Front clamps of the main tank. 4 Unscrew and remove the tap from 6 Raise the fresh water tanks to clear Tank Clamps Non-Drip fresh water tank outlet.
  • Page 59 Section 5 Spray Head Assembly HP-219-25 Coupler [ex FISEM10]) Drive Body, HP-219-9D (includes HP-219-25 Coupler) Hydraulic motor HP-219M9.8CE-1. Place the spray ring into the front half of the cowling. Insert the drive body into the rear of the cowling. Assembly of the The drive body can be coupled with: To assemble the QM500 spray head: 2 Assemble the drive body into the...
  • Page 60 Lubrication & Maintenance Assemble the Fan & Mounting Hub. Fit the fan & mounting hub to the drive body shaft Assemble the front guard & centre plate. Fit the front guard to the front of the cowling. 4 Assemble the Fan (HP-011D) and 5 Fit the assembled fan and mounting 6 Assemble the front guard (HP-219- 7 Fit the front &...
  • Page 61 Section 5 Fit the swivels to the spray ring (single nozzle shown). Fit the mounting bracket to the drive body Fit the hydraulic motor to the drive body 8 Fit the swivels to the spray ring. 9 Fit the mounting bracket HP-219-8B 10 Fit the hydraulic motor to the drive to the drive body.
  • Page 62 Lubrication & Maintenance 5.12 TrailedQuantumMist_OM 1212 - Revision 4...

  • Page 63: Trouble Shooting

    Trouble Shooting Section 6 Diaphragm Pump Problems General Sprayer Problems TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 64 Diaphragm Pump Problems Trouble Shooting PROBLEM PROBABLE CAUSE REMEDY A Pump does not draw or deliver liquid. 1 One or more valves are not seating prop er ly. 1 Clean valve seat ing. Pressure gauge fl uc tu ates badly. 2 The pump is suck ing in air through suction line.
  • Page 65 Section 6 Diaphragm Pump Problems PROBLEM PROBABLE CAUSE REMEDY E Oil being discharged through delivery 1 One or more diaphragms split or ruptured. 1 Immediately drain oil from pump and fl ush to line or dis col oured oil in sight glass of remove all spray residues from sump.
  • Page 66 General Sprayer Problems Trouble Shooting PROBLEM PROBABLE CAUSE REMEDY 1 No spray when turned on. 1 Filter on the inlet side of the pump blocked. 1 Dismantle, clean & re-assemble. 2 Faulty pump. 2 Change pump. 3 Control valves not working. 3 Check all motor valves.
  • Page 67 Assembly Drawings & Parts Listings Section 7 Section 1 Section 7 Contents Pumps UCM/ECM Controllers Single Row Drawing & Parts 7.10 Over Row Drawing & Parts 7.15 Three Row Drawing & Parts 7.20 Axle & Stub Axles 7.23 QM500 Spray Head Assembly 7.33 Liquid System Components 7.38...

  • Page 68: Assembly Drawings & Parts Listings

    Pump AR125 Assembly Drawings & Parts TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 69 Section 7 Pump AR125 Part No Description Part No Description AR540550 Elbow AR550190 Semi air chamber - STANDARD AR540540 Ring nut AR550191 Semi air chamber AR540530 Threaded adapter AR550192 Semi air chamber - VITON AR550193 Semi air chamber AR250310 0-Ring AR2420020 Suction manifold AR650542...
  • Page 70 AR160/185 Pump Assembly Drawings & Parts NOTE This drawing is for illustration purposes only. Please refer to the parts list. TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 71 Section 7 AR160/185 Pump Part No Description Part No Description AR3040430 Ø 40 Elbow - AR 160 bp AR390290 Ø 29x3 O-ring AR3040440 Ø 50 Elbow - AR 185 bp AR380243 Washer - Geomet AR3040450 2” G Ring nut AR390315 Washer - Inox AR3040470 OR Ø...
  • Page 72 AR250 Pump Assembly Drawings & Parts NOTE This drawing is for illustration purposes only. Please refer to the parts list. TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 73 Section 7 AR250 Pump Part No Description Part No Description AR750870 ø 50 Hose tail AR750122 Piston 80mm AR750730 ø 60 Hose tail AR750420 Manifold AR750071 M12 x 70 Bolt AR160700 AR750200 Base plate AR160691 Pin circlip AR750740 74 x 3.53 O-Ring AR750140 Connecting rod AR750860...

  • Page 74: Ucm/Ecm Controllers

    UCM/ECM Controllers Assembly Drawings & Parts (Pressure Relief Valve) NOTE This drawing is for illustration purposes only. Please refer to the parts list. TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 75 Section 7 UCM/ECM Controllers (Pressure Relief Valve) Part No Description Part No Description AR1547 Left 2-way valve AR391240 Pressure gauge, 0-20 bar AR1548 Left 3-way valve AR660170 0-Ring AR1571 Right 2-way valve AR394810 Flange AR1572 Right 3-way valve AR550350 0-Ring AR1348 ECM compl.reg.valve AR550242...

  • Page 76: Single Row Drawing & Parts

    Single Row Drawing Assembly Drawings & Parts NOTE This drawing is for illustration purposes only. Please refer to the parts list. 7.10 TrailedQuantumMist OM 0605 - Revision 3...
  • Page 77 1500 Litre Single Row Series 2 Section 7 Part No Description Part No Description HP1500AB 1500LT CHASSIS AIRBLAST KH-5000 QM500 9.8cc SINGLE SWIVEL P1500AB 1500LT TANK POLY AIRBLAST RAW KH-5002 QM380 6.5cc SINGLE SWIVEL 120LT FLUSH TANK (not shown) HP-275C CLAMP QUICK ADJUST 15LT HAND WASH TANK (not shown) HP-275C-1...
  • Page 78 2000 Litre Single Row Series 2 Assembly Drawings & Parts Assembly Drawings & Parts Part No Description Part No Description HP2000ABA 2000LT CHASSIS AIRBLAST KH-5000 QM500 9.8cc SINGLE SWIVEL P2000AAB-RAW 2000LT TANK POLY AIRBLAST RAW KH-5002 QM380 6.5cc SINGLE SWIVEL P2000AAB-130RAW 130LT FLUSH TANK (not shown) HP-275C...
  • Page 79 3000 Litre Single Row Section 7 Section 7 Part No Description Part No Description HP3000ABA 3000LT CHASSIS AIRBLAST version 2 HP-275C CLAMP QUICK ADJUST P3000AB-RAW 3000LT TANK POLY AIRBLAST RAW HP-275C-1 CLAMP MOUNT PLATE QM500 P3000AB-110RAW 110LT FLUSH TANK HP-275C-2 CLAMP MOUNT PLATE QM380 10LT HAND WASH TANK (integrated) HP-283E2...
  • Page 80 4000 Litre Single Row Assembly Drawings & Parts Part No Description Part No Description HP4000ABA 4000LT CHASSIS AIRBLAST HP-275C CLAMP QUICK ADJUST P4000AB-RAW 4000LT TANK POLY AIRBLAST RAW HP-275C-1 CLAMP MOUNT PLATE QM500 80LT FLUSH TANK (integrated) HP-275C-2 CLAMP MOUNT PLATE QM380 not applicable HP-283D SUB FRAME QM 4000LT...

  • Page 81: Over Row Drawing & Parts

    Over Row Drawing Section 7 NOTE This drawing is for illustration purposes only. Please refer to the parts list. TrailedQuantumMist_OM 1212 - Revision 4 7.15...
  • Page 82 1500 Litre Over Row Assembly Drawings & Parts Assembly Drawings & Parts Part No Description Part No Description HP1500AB 1500LT CHASSIS AIRBLAST HP-274A-1A SUB FRAME QM 1500LT P1500AB 1500LT TANK POLY AIRBLAST RAW HP-820 BRACKET HOOK TYPE 600mm x 600mm 120LT FLUSH TANK (not shown) HP-829 BRACKET HOOK TYPE 600mm X 1000mm...
  • Page 83 2000 Litre Over Row Section 7 Section 7 Part No Description Part No Description HP2000ABA 2000LT CHASSIS AIRBLAST HP-275C-2 CLAMP MOUNT PLATE QM380 P2000AAB-RAW 2000LT TANK POLY AIRBLAST RAW HP-274A-1 SUB FRAME QM 2000LT P2000AAB-130RAW 130LT FLUSH TANK (not shown) HP-820 BRACKET HOOK TYPE 600mm x 600mm P2000AAB-15RAW...
  • Page 84 3000 Litre Over Row Assembly Drawings & Parts Part No Description Part No Description HP3000ABA 3000LT CHASSIS AIRBLAST version 2 HP-820 BRACKET HOOK TYPE 600mm x 600mm P3000AB-RAW 3000LT TANK POLY AIRBLAST RAW HP-829 BRACKET HOOK TYPE 600mm X 1000mm P3000AB-110RAW 110LT FLUSH TANK HP-274A-14G...
  • Page 85 4000 Litre Over Row Section 7 Part No Description Part No Description HP4000ABA 4000LT CHASSIS AIRBLAST HP-820 BRACKET HOOK TYPE 600mm x 600mm P4000AB-RAW 4000LT TANK POLY AIRBLAST RAW HP-829 BRACKET HOOK TYPE 600mm X 1000mm 80LT FLUSH TANK (integrated) HP-274A-14G CLAMP HALF SADDLE 90mm not applicable...

  • Page 86: Three Row Drawing & Parts

    Three Row Drawing Assembly Drawings & Parts NOTE This drawing is for illustration purposes only. Please refer to the parts list. 7.20 TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 87 3000 Litre Three Row Section 7 Part No Description Part No Description HP3000ABA 3000LT CHASSIS AIRBLAST version 2 HP-820 BRACKET HOOK TYPE 600mm x 600mm P3000AB-RAW 3000LT TANK POLY AIRBLAST RAW HP-829 BRACKET HOOK TYPE 600mm X 1000mm P3000AB-110RAW 110LT FLUSH TANK HP-274A-14G CLAMP HALF SADDLE 90mm 10LT HAND WASH TANK (integrated)
  • Page 88 4000 Litre Three Row Assembly Drawings & Parts Part No Description Part No Description HP4000ABA 4000LT CHASSIS AIRBLAST HP-820 BRACKET HOOK TYPE 600mm x 600mm P4000AB-RAW 4000LT TANK POLY AIRBLAST RAW HP-829 BRACKET HOOK TYPE 600mm X 1000mm 80LT FLUSH TANK (integrated) HP-274A-14G CLAMP HALF SADDLE 90mm not applicable...

  • Page 89: Axle & Stub Axles

    Axle & Stub Axles Section 7 PART NO: HP-198B 1500L/2000L XL ADJUSTABLE SOLID SINGLE AXLE PART NO: HP-199F STUB AXLE Part No Description Part No Description HP-199F STUB AXLE 6STUD 75MM SQUARE HP-199F-1 STUB 50SQ x 338LG HP-309 AXLE HOUSING 1500L (not shown) HP-199F-2 HUB DRILLED 6/205PCD HP-409...
  • Page 90 Axle & Stub Axles Assembly Drawings & Parts Assembly Drawings & Parts PART NO: BP-205DA 1500L/2000L SOLID AXLE PART NO: HP-199F STUB AXLE Part No Description Part No Description HP-199F AXLE/HUB 6/205 50SQ ANDYS HP-199F-1 STUB 50SQ x 338LG HP-205D-1 AXLE BRACKET (not shown) HP-199F-2 HUB DRILLED 6/205PCD...
  • Page 91 Axle & Stub Axles Section 7 Section 7 PART NO: BP-205A 3000L SOLID AXLE PART NO: HP-199E STUB AXLE Part No Description Part No Description HP-199E AXLE/HUB 6/205 50SQ ANDYS HP-199E-1 STUB 85SQ x 395LG MT10013 SPEED SENSOR MOUNTING BRACKET HP-199E-2 WHEELHUB 6/205 PCD (not shown)
  • Page 92 Axle & Stub Axles Assembly Drawings & Parts PART NO: BP-205B 4000L SOLID AXLE PART NO: HP-199E STUB AXLE Part No Description Part No Description HP-199F AXLE/HUB 6/205 50SQ ANDYS HP-199E-1 STUB 85SQ x 395LG HP-205D-1 AXLE BRACKET (not shown) HP-199E-2 WHEELHUB 6/205 PCD MT10013...
  • Page 93 Axle & Stub Axles Section 7 PART NO: BP-236F 1500L/2000L SUSPENSION SINGLE AXLE PART NO: HP-199F STUB AXLE Part No Description Part No Description HP-199F STUB AXLE 6STUD 75MM SQUARE HP-199F-1 STUB 50SQ x 338LG HP-236ARMC SUSPENSION ARM (CLEVIS) HP-199F-2 HUB DRILLED 6/205PCD HP-236ARMT SUSPENSION ARM (TANG)
  • Page 94 Axle & Stub Axles Assembly Drawings & Parts PART NO: HP-236D 3000L SUSPENSION SINGLE AXLE PART NO: HP-199E STUB AXLE Part No Description Part No Description HP-199E STUB AXLE 6STUD 75MM SQUARE HP-199E-1 STUB 85SQ x 395LG HP-236CL-1A RUBBER SPRING A560-65 HP-199E-2 WHEELHUB 6/205 PCD HP-236CLA-1A-1...
  • Page 95 Axle & Stub Axles Section 7 PART NO: HP-236CLA 4000L SUSPENSION SINGLE AXLE PART NO: HP-199E STUB AXLE Part No Description Part No Description HP-199E STUB AXLE 6STUD 75MM SQUARE HP-199E-1 STUB 85SQ x 395LG HP-236CLA-2 AXLE BEAM HP-199E-2 WHEELHUB 6/205 PCD HP-236CLA-1 AXLE HOUSING HP-199E-3...
  • Page 96 Axle & Stub Axles Assembly Drawings & Parts PART NO: BP-400D 2000L SUSPENSION TANDEM AXLE PART NO: BP-400D STUB AXLE Part No Description Part No Description BP-400DSTUB STUB AXLE A75 (Stub and Hub) BP-400DSTUB-1 ROUND STUB (DROP AXLE MACHINED) BP-400-2 PIVOT BUSH TRAILING ARM 5/8”...
  • Page 97 Axle & Stub Axles Section 7 PART NO: BP-400JA 3000L SUSPENSION TANDEM AXLE PART NO: HP-199DA STUB AXLE Part No Description Part No Description HP-199DA STUB AXLE 65MM ROUND 6/205PCD HP-199DA-1 STUB AXLE 65RD x 438LG BP-400-2 PIVOT BUSH TRAILING ARM 5/8” HP-199DA-2 HUB 6/205PCD BP-400-3...
  • Page 98 Axle & Stub Axles Assembly Drawings & Parts PART NO: BP-400ADA 4000L SUSPENSION TANDEM AXLE PART NO: HP-199DA STUB AXLE Part No Description Part No Description HP-199DA STUB AXLE 65MM ROUND 6/205PCD HP-199DA-1 STUB AXLE 65RD x 438LG BP-400-2 PIVOT BUSH TRAILING ARM 5/8” HP-199DA-2 HUB 6/205PCD BP-400-3...

  • Page 99: Qm500 Spray Head Assembly

    QM500 Spray Head Assembly Section 7 SARDI Fans PART No. DESCRIPTION DATE HP-011DA FAN – SARDI 500mm (It) 2007 - 2009 HP-011D FAN – SARDI 500mm (Ch) 2009 - 2012 HP-011DB FANJ – SARDI 500mm (Ch) 2012+ PART No. DESCRIPTION DATE HP-119-10 FAN –...
  • Page 100 QM500 Spray Head Assembly Assembly Drawings & Parts Assembly Drawings & Parts Quantum Mist, QM-500 Spray Head Assembly (2007 - Current) Drive Body, HP-219-9D Hydraulic Motor: The fully assembled drive body is • HP-219M9.8CE now a stand alone, “non serviceable The bare hydraulic (rear port) part”.
  • Page 101 Versions 5B & 5C HP-219-5D Spray Ring (stainless steel) - See notes the different versions look similar HP-219-15B Centre Cover Plate (Incorporates the Croplands/SARDI Label) HP-219-20 Retaining Flange (Note there are 2 versions (cast or machined) Version 5A TrailedQuantumMist_OM 1212 - Revision 4 7.35...
  • Page 102 QM500 Spray Head Assembly Assembly Drawings & Parts Assembly Drawings & Parts Shaft bolt M8 x 25 SS, spring washer & large fl at washer Fan bolts M8 x 30 SS, spring washers & fl at washers Mounting Hub HP-219-16C Fan HP-011D Mounting bolts M12 x 40 SS &...
  • Page 103 Section 7 Section 7 QM500 Spray Head Assembly Swivels Single, HP-219-22A / B264.612.172 Shut off nozzle, B67.617.67 Double nozzle, HP-219-23 / B264.612.171 TrailedQuantumMist_OM 1212 - Revision 4 7.37 7.37...

  • Page 104: Liquid System Components

    Liquid System Components Assembly Drawings & Parts Assembly Drawings & Parts NOTE This drawing is for illustration purposes only. Please refer to the parts list. 7.38 7.38 TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 105 Section 7 Section 7 Liquid System Components Part No Description Part No Description POL00375908A FLOW METER R/CHECK ZAFF AR PUMP AR PUMP ARECM-4 ECM 4 WAY LESS FILTER #30027 A471502 RELIEF & DUMP VALVE ASSEMBLY A3161635 FILTER 1 1/2” 50 MESH A32621135 FILTER S/F 80MESH FLANGED TYPE A502163...

  • Page 106: Electrical Diagrams

    Electrical Diagram Assembly Drawings & Parts Assembly Drawings & Parts - Arag I-E4021 Arag wiring diagram key Colour Function (+/-) pos. Pink Boom 1 ( - ) Black Pressure ( - ) Pressure ( + ) Y/Green Boom 1 ( + ) Brown Dump ( - )
  • Page 107 Electrical Diagram Section 7 Section 7 - MT3405 & HV4000 TrailedQuantumMist_OM 1212 - Revision 4 7.41 7.41...
  • Page 108 Electrical Diagram Assembly Drawings & Parts Assembly Drawings & Parts - Terracing Hydraulics 7.42 7.42 TrailedQuantumMist_OM 1212 - Revision 4...

  • Page 109: Plumbing Diagrams

    Plumbing Diagram Section 7 Section 7 - Single Row Suction/Pressure Line Plumbing HT-ARAG TrailedQuantumMist_OM 1212 - Revision 4 7.43...
  • Page 110 Plumbing Diagram Assembly Drawings & Parts - Single Row Suction/Pressure Line Plumbing MT3405F/HV4000 7.44 TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 111 Plumbing Diagram Section 7 - Single Row Suction/Pressure Line Plumbing Manual Control TrailedQuantumMist_OM 1212 - Revision 4 7.45...
  • Page 112 Plumbing Diagram Assembly Drawings & Parts - Over Row Suction/Pressure Line Plumbing HT-ARAG 7.46 TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 113 Plumbing Diagram Section 7 - Over Row Suction/Pressure Line Plumbing MT3405F/HV4000 TrailedQuantumMist_OM 1212 - Revision 4 7.47...

  • Page 114: Hydraulic Diagrams

    Hydraulic Diagram Assembly Drawings & Parts - Hydraulic Wing Fold Hydraulic Wing Fold - Over Row & Single Row QUICK CONNECT COUPLERS TO TRACTOR REMOTES MP-607B LEFT/RIGHT SWITCH ASSEMBLY MP-608B ELECTRIC DIVERTOR VALVE CYLINDERS: HP-016 FOLD CYLINDERS HP-298-6 TERRACING CYLINDERS HYDRAULIC SCHEMATIC: OVER ROW FOLD OPTION AND SINGLE ROW TERRACE OPTION...
  • Page 115 Hydraulic Diagram Section 7 - Hydraulic Wing Lift & Fold HP-298-5A CONTROL TrailedQuantumMist_OM 1212 - Revision 4 7.49...
  • Page 116 Hydraulic Diagram Assembly Drawings & Parts HP-223C FAN CONTROL - Multiple Parallel Circuits 7.50 TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 117 Section 7 Hydraulic Diagram HP-223C FAN CONTROL - Single Fan Trailed Circuit TrailedQuantumMist_OM 1212 - Revision 4 7.51...
  • Page 118 Hydraulic Diagram Assembly Drawings & Parts HP-223C FAN CONTROL c/w HYDPACK2 - Multiple Parallel Circuits 7.52 TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 119 Section 7 Hydraulic Diagram HP-223C FAN CONTROL c/w HYDPACK3 - Multiple Parallel Circuits TrailedQuantumMist_OM 1212 - Revision 4 7.53...
  • Page 120 Hydraulic Diagram Assembly Drawings & Parts HP-223C FAN CONTROL - Single Row Sprayer 7.54 TrailedQuantumMist_OM 1212 - Revision 4...
  • Page 121 Hydraulic Diagram Section 7 - Hydraulic Lift & Wings HP-223C FAN CONTROL - Over Row Sprayer TrailedQuantumMist_OM 1212 - Revision 4 7.55...
  • Page 122 Hydraulic Diagram Assembly Drawings & Parts HP-223C FAN CONTROL - Three Row Sprayer 7.56 TrailedQuantumMist_OM 1212 - Revision 4...

  • Page 123: Useful Formulae For Calibrating Sprayers

    Useful Formulae for Calibrating Sprayers Section 7 5 Litres per Hec tare The following formulae may be useful when calibrating sprayers for 19 Actual Litres/Minute per Noz zle orchard or tree ap pli ca tions. Litres/Ha Litres/Minute per Nozzle 1 Trees per Hectare Trees/Ha Total Litres per Minute x 600 ÷...
  • Page 124 Useful Formulae for Calibrating Sprayers Assembly Drawings & Parts Assembly Drawings & Parts The following formulae may be useful when calibrating sprayers for 5 Litres per Hectare 9 Actual Litres/Minute per Noz zle vineyard applications. Litres/Hectare Litres/Minute per Nozzle 1 Tractor Speed km/hr Litres per 100 metres x 100 ÷...
  • Page 126 CROPLANDS AUSTRALIA NEW ZEALAND Croplands Equipment Pty Ltd Croplands Equipment Ltd ACN 006 450 184 PO Box 2004, Stortford Bridge, Hastings 4120 PO Box 2441 Dry Creek Location: 50 Cavan Road 1422 Omahu Road, Dry Creek SA 5094 Hastings 4120...

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