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Croplands Cropliner 1500XL Operator's Manual

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OPERATORS MANUAL
CROPLINER
1500XL | 2000XL | 3000XL | 4000XL | 5000XV
WWW.CROPLANDS.COM.AU
HT-OMCROPLINE-E
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
1

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Summary of Contents for Croplands Cropliner 1500XL

  • Page 1 OPERATORS MANUAL CROPLINER 1500XL | 2000XL | 3000XL | 4000XL | 5000XV STOP BEFORE COMMENCING WWW.CROPLANDS.COM.AU operation, ENSURE you read & understand this manual, its contents, and any additional information supplied. HT-OMCROPLINE-E...
  • Page 2 Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves the right to change this information without notice.
  • Page 3 CONTENTS SECTION 1 SECTION 7 2000 XL Model IMPORTANT INFORMATION SPRAYING INFORMATION 1500 XL Model Pumps About this manual Spraywise Pto Shafts Terminology Calibration Spray System Overview Before operating your sprayer Flowmeter calibration Controls Warranty Policy Step 1 - ensure equipment is in good working order Step 2 - determining the actual speed of travel SECTION 5 SECTION 2...

  • Page 4: About This Manual

    This manual provides assembly, setting up, operating and These terms/symbols used throughout Before attempting to use your sprayer, make sure you maintenance instructions for the Croplands Cropliner XL this manual: read all Operator Manuals for this sprayer including but series of sprayers.

  • Page 5: Warranty Policy

    HORTICULTURE the sprayers unique serial number, •a safety induction checklist, • a delivery checklist and customer induction, STOP • the Croplands Warranty policy and warranty registration form. BEFORE COMMENCING WWW.CROPLANDS.COM.AU operation, ENSURE you read Always contact your Croplands Dealer & understand this manual, its first and foremost for warranty matters.
  • Page 6 This includes the Croplands Operators Safety Manual – as pictured here. MANUAL This manual is available on the Croplands Web site, or for printed versions contact Croplands customer support and ask for part number GP-SAFE-A (or later version if available). WWW.CROPLANDS.COM.AU...
  • Page 7 All signs and decals for sprayer safety and operation must be maintained in good order and replaced if damaged or missing. Most Croplands labels have a part number printed on the decal to aid identification and replacement. Some examples are shown below.

  • Page 8: Shipping Information

    For more detailed information consult the Croplands Customer Service team. Early or later models (identification made by serial number) Note serial number plate in the attached image.
  • Page 9 COPYRIGHT PROPRIETOR MATERIAL: 2000 LT CROPLINER WITH 920DSV DWG NO. CHK'D THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. HTP1500B-920DSV COPYRIGHT PROPRIETOR REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF...
  • Page 10 DWG NO. HTP3000-920DSV DIM COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS...
  • Page 11 MATERIAL: DWG NO. HTP5000-1060 COPYRIGHT PROPRIETOR COPYRIGHT PR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. THIS DRAWING AND MUST BE TREATED AS CONFIDENTIAL. AND MUST BE REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF REPRODUCTIO...

  • Page 12: General Specification

    SECTION 3 PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION GENERAL SPECIFICATION The Croplands range of Cropliner sprayers are built with a respect for Australia and New Zealand’s tough and varying terrain. Engineered to endure, Croplands spraying equipment gives growers the confidence to take on row after row.
  • Page 13 SECTION 3 PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION 920MM LINEAR TOWER FAN Stainless steel volute. Variable pitch, high strength, glass-reinforced nylon blades – shaped for maximum air delivery with lowest possible power input. Stainless steel spray ring with 13 brass roll-over nozzle bodies per side.
  • Page 14 SECTION 3 PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION 400 x 22.5” wheel & tyres are fitted as standard to the 5,000 Litre model Drive/PTO A heavy-duty PTO shaft is supplied to drive the pump. Wide angle PTO shafts are available as an option. •...
  • Page 15 (sprayer tank capacity), fan • Croplands HV-2400, 2-section auto-rate controller (size and pitch angle setting) and farm conditions Large suction filter and optional high pressure brass (soil and terrain).
  • Page 16 SECTION 4 PRODUCT FEATURES / FAMILIARISATION FIENI FANS FAN PITCH ANGLE GEARBOX ADJUSTABLE VANES NOZZLES FAN SAFETY CHASSIS, AXLE, WHEEL & TYRES TANKS, LIDS ETC 5000 XV MODEL 4000 XL MODEL 3000 XL MODEL 2000 XL MODEL 1500 XL MODEL PUMPS PTO SHAFTS SPRAY SYSTEM OVERVIEW...
  • Page 17 SECTION 4 PRODUCT FEATURES / FAMILIARISATION 920 LINEAR 920 DSV FAN 1060 DSV FAN FIENI FANS TOWER (LT) FAN ORDER CODE KH-5037 KH-5035 KH-5040 The attached table lists the performance details for each 9-BLADE FAN Cropliner Fieni fan model. Fan blade diameter mm 1,060 The DSV fan was designed for low noise and lower power Standard RPM (PTO 540)
  • Page 18 Fan VPL with clutch and nylon-glass blades, 550, 616, 712, 815, 913 mm diameter. FAN UNITS SECTION 4 Overview Product image Fan VPL with clutch and nylon-glass blades, 550, 616, 712, 815, 913 mm diameter. PRODUCT FEATURES / FAMILIARISATION FAN UNITS Overview Product image Fan VPL with clutch and nylon-glass blades, 550, 616, 712, 815, 913 mm diameter.
  • Page 19 SECTION 4 PRODUCT FEATURES / FAMILIARISATION The fan has been supplied “balanced”. Swapping blades and hub components around risks upsetting the balance. VNS-A Fan VNS-O Fan Do not operate with damaged fan blades. (rear air intake anti-clockwise) (front air intake, clockwise) If replacing a damaged blade, it’s necessary to balance the fan.
  • Page 20 SECTION 4 PRODUCT FEATURES / FAMILIARISATION GEARBOX To avoid damage to the gears of the gearbox and to To access the gearbox or the oil fill position will require the the sprayer unit, always disengage the PTO drive partial disassembly of the fan. before operating the gearbox lever / changing There are 2 different gearboxes in the range (refer page Fieni gearboxes use Agip Blasia 68 oil.
  • Page 21 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Each nozzle is fitted with a 1 Bar non-drip diaphragm. The nozzle bodies are of the twin roll-over type enabling one of 2 nozzles to be selected or an off position as shown below in the vertical position. ADJUSTABLE VANES Some fans and options feature adjustable vanes to better direct the air to where it’s needed.
  • Page 22 SECTION 4 PRODUCT FEATURES / FAMILIARISATION FAN SAFETY Bump / Leaf Guard Fan Safety Rules All Cropliner’s are fitted with a galvanised steel Bump Guards / Leaf guard. Do not remove this guard as it plays an The fan runs at high speed and are capable of The sprayer unit is supplied complete with safety guards for important role in preventing damage to the fan housing ingesting loose objects or clothing or ejecting...
  • Page 23 SECTION 4 PRODUCT FEATURES / FAMILIARISATION CHASSIS, AXLE, WHEEL & TYRES For the 4000 and 5000 models, the lids are in a very difficult position to access via a step. Chassis For these models, and for access to any other parts of a sprayer not readily accessed from the ground, the operator Hot-dipped galvanised full-length heavy-duty chassis with should use an appropriate platform step.
  • Page 24 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Standard tyre for 3000 / 4000 Lt models HP-202GA, (400 x 15.5”) Rolling dia = 850mm Width = 400mm Optional flotation tyre Axles 1500/2000 Lt models The standard and most popular axle is a fixed single axle. Options are available (refer to buyers’...
  • Page 25 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Wheel Speed Sensor TANKS, LIDS ETC All Hand-wash taps are clearly labelled as WATER FOR OPERATOR WASHING ONLY. Replacement labels are All trailed sprayers optioned with Auto-rate control are Most models feature three tanks, Main (chemical), Flushing available under the part no.
  • Page 26 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Hand-wash tanks do not have a breather. Always keep the When inspecting the suction filter it is recommended to 1. Turn off the flow at the tank selection valve. area surrounding the hand-wash tanks clean and clear of disengage the tractor PTO / spray pump to depressurize 2.
  • Page 27 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Note: Due to the 5000 XV sprayer not having a separate The main tank has a single, calibrated level indication Flushing tank, this is a triple-purpose system as it provides sight gauge tube and float on the front left corner. a means to flush the pump, fill via the pump and filling direct to tank.
  • Page 28 SECTION 4 PRODUCT FEATURES / FAMILIARISATION 4000 XL MODEL Do not use this lid as a fill point unless the operator has a purpose-built platform to The 4000 Litre Main tank is constructed of white opaque, allow safe access to the lid. UV stabilized, impact-resistant polyethylene with integral transmission tunnel.
  • Page 29 SECTION 4 PRODUCT FEATURES / FAMILIARISATION The 4000XL model is fitted with an external flushing fitting via camlock connection. The ball valve can direct flow to fill the flushing tank or to the tank selection valve which can be used to flush the complete plumbing system. Orange circle. The main tank Drain is positioned near the step on the left-hand side of the sprayer.
  • Page 30 SECTION 4 PRODUCT FEATURES / FAMILIARISATION 3000 XL MODEL The 3000 Litre Main tank is constructed of white opaque, UV stabilized, impact-resistant polyethylene with integral transmission tunnel. This Main tank is fitted with dual flip open lids with large basket strainer.
  • Page 31 SECTION 4 PRODUCT FEATURES / FAMILIARISATION The main tank has a two, calibrated level indication sight gauge tubes with floats. One at the front (right) side and another on the left side of the sprayer. The main tank Drain is positioned near the step on the left- hand side of the sprayer.
  • Page 32 SECTION 4 PRODUCT FEATURES / FAMILIARISATION 2000 XL MODEL The 15 Litre Hand-wash tank is a separate integrated into the flushing tank at the top front left corner of the sprayer (see Blue arrow The 2000 Lt Main tank is constructed of white opaque, fill point), FRESH WATER ONLY.
  • Page 33 SECTION 4 PRODUCT FEATURES / FAMILIARISATION 1500 XL MODEL From 2021 onwards. All tanks are constructed of UV stabilized, impact-resistant polyethylene. The1500 Lt, opaque white Main tank incorporates twin lids, both fitted with a basket strainer. The larger (front) lid has a basket rinse function.
  • Page 34 The Annovi Reverberi (AR) range of reliable and robust The “product” pump is diaphragm pumps have been industry leaders for more driven via a PTO shaft than 60 years and have partnered with Croplands for connection to the tractor. more than 40 years. Supplied is the heavy...
  • Page 35 SECTION 4 PRODUCT FEATURES / FAMILIARISATION SPRAY SYSTEM OVERVIEW E. Tank Selection Valve (photo E shows the valve in the From the pump manifold / regulator, to the Sprayer’s off position). Always select off when cleaning the filter. Pressure manifold which comprises of 3 main parts, (1) A.
  • Page 36 SECTION 4 PRODUCT FEATURES / FAMILIARISATION J. From the pressure manifold to the spray manifold which comprises of (1) Flow meter and (2) Section valves – in the photo below are 2 sections (refer pg 21) which supply the fan spray manifolds and nozzles. The tap on the back of the pressure gauge is used to relieve sediment trapped in the gauge line.
  • Page 37 SECTION 4 PRODUCT FEATURES / FAMILIARISATION The suction probe has two taps. The first is at the pump which activates the venturi system to create the suction, and the second tap allows the probe to be turned on / off or set to partially open as required.
  • Page 38 • Use knob to regulate working pressure: turn clockwise to adjustment increase pressure (+), counter-clockwise to decrease (-). 3. Croplands HV2400 auto-rate controller • Flush the control unit with water when you finish work 4. HV4000 automatic rate controller, 2-section to remove any internal deposits.
  • Page 39 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Option; Standard Electrics HT-IS4021 Option; Croplands HV2400 auto-rate controller Option; HV4000 automatic rate controller High pressure solenoid valves, 2-section in-cab control A basic spray rate controller with 2-section solenoid 2-section (left/right) with optional 4-section control with electric pressure adjustment is in effect an electrical control with up to 10 pre-set application rates.
  • Page 40 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Option; Bravo 180S automatic rate controller For the operator requiring GPS integration and data transfer via USB. Comes with a manual on CD. Requires a reliable 12V power supply. 2-section (left/right) with optional 4-section control Pre-set row width and application rates for simple, on-the- go adjustments.

  • Page 41: Pre-Operation

    SECTION 5 PRE-OPERATION SAFETY FIRST HOOK UP HOOK-UP HV4000 AUTO RATE CONTROLLER HOOK-UP BRAVO 180S HOOK-UP HV2400 HOOK UP MANUAL CONTROLLER HOOK-UP BRAGLIA ELECTRIC CONTROLLER FUNCTIONALITY CHECKS SET-UP SPRAY PRESSURE GENERAL NOTES ON AUTO-RATE CONTROLLERS CONFIGURE THE FAN PRE-OPERATION CHECKLIST...

  • Page 42: Safety First

    100mm (approx) HOOK UP for Standard PTO shafts The Cropliner Sprayer has been fully tested before leaving the Croplands factory. Some components will require max. 100mm further assembly after shipping from the factory/dealer; 1. Determine the correct position for hitch & PTO shaft &...
  • Page 43 SECTION 5 PRE-OPERATION Hitch & Wide-Angle PTO This enables the tractor to make maximum turns with These shafts perform very differently when turning the minimal bending of the universals. tractor and sprayer at the end of rows. They must be set-up Optional Wide-Angle PTO Shaft and operated within the limits outlined.
  • Page 44 SECTION 5 PRE-OPERATION DRAWBAR Optional Self-Tracking Drawbar c. Remove the nut and then the bolt that goes horizontally through the hitch The self-tracking drawbar can used be where tight turning d. Slide the hitch in or out of the Cropliner frame to requires greater than 45°.
  • Page 45 SECTION 5 PRE-OPERATION SAFETY CHAINS FIT THE PTO SHAFT • Grease the universal joins, telescoping shafts & safety cover bushes If supplied, install the safety chain(s). A new standard-length PTO shaft is supplied with the • Measure and fit the PTO to the sprayer ensuring the sprayer.
  • Page 46 SECTION 5 PRE-OPERATION HOOK-UP HV4000 AUTO RATE Fit the controller/console into the tractor cab in a C. The “green” 5 pin connector is not used for convenient & safe location for the operator. Cropliner models CONTROLLER D. Speed - GPS (or can be any speed via pulse) Ensure the wiring cannot interfere with the PTO shaft or any If ordered.
  • Page 47 SECTION 5 PRE-OPERATION HOOK-UP BRAVO 180S B. Power connection requires a connection to the power D. The “purple” 3 pin connector is used when GPS speed loom (supplied). Refer to photo 2. or an extra speed-related connection (pump speed etc) is required.
  • Page 48 SECTION 5 PRE-OPERATION HOOK-UP HV2400 HOOK UP MANUAL CONTROLLER For sprayers fitted with the optional HV2400 basic 2 The standard manual controller, if fitted, AR BMH-50, has section spray-rate controller. been run and adjusted at the factory. Mount the manual controller in a suitable position, external The controller has been fitted and adjusted at the factory of the cab (should never have pressure lines within a but has been disconnected and packed for transit.
  • Page 49 SECTION 5 PRE-OPERATION The control box unit has switch functions for … 1. 3 position master on / off / off switch 2. 2 x section control on / off switches 3. pressure control toggle switch. Set-up Before start-up make sure all switches are in the off position.
  • Page 50 SECTION 5 PRE-OPERATION FUNCTIONALITY CHECKS 3. Check tyres for correct pressure and are even on 7. Check that all fittings are tight, nothing is loose or both sides. damaged. With the hook up completed, the functions need to be All tyres will have maximum rating listed on the tyre 8.
  • Page 51 SECTION 5 PRE-OPERATION For the Braglia Electric controller, before start-up 12. Add sufficient clean fresh water to all the tanks (see 15. The pump pressure manifold will have taps for section 4 for tank details). Ensure the water level is AGITATION, BASKET (rinse) and PROBE.
  • Page 52 SECTION 5 PRE-OPERATION For the HV2400, HV4000 or Bravo 180S auto rate Check hoses, connections, valves, filters, boom fittings controllers, follow the controller instructions / operator’s etc. Also check nozzles are operating correctly and that manual set them to “HOLD”. This will open the servo roll-overs are aligned and working correctly.
  • Page 53 • Start the pump by engaging the Tractor PTO. Set to debris. Croplands recommends setting the maximum system operate at your required rpm, usually between 450 pressure to be 10% above the chosen spray pressure which...
  • Page 54 SECTION 5 PRE-OPERATION your row width/nozzles & spraying speed the rate is achieved at 10 bar, you would set the maximum system pressure to 1 1 bar. • Once done, leave the manifold setting “as is” until a change of operating pressure is required. GENERAL NOTES ON AUTO-RATE CONTROLLERS Function of Auto-rate Spray Controllers.
  • Page 55 SECTION 5 PRE-OPERATION to the tank, or force more liquid out the nozzles & therefore time as the speed input, ensuring that when the correct flow By performing this function, the operator can observe onto the crop/canopy you are spraying. to match the determined spray rate is reached, the servo the pressure on the sprayer gauge, and the flow on the “locks on”...
  • Page 56 Lastly, check the speed input by simply driving the unit in conjunction with a qualified specialist. (Croplands dealer, along and ensuring a speed input is being logged by the Croplands Representative, Agronomist or Spray manager).
  • Page 57 SECTION 5 PRE-OPERATION Swing-Over Nozzles Fieni 820 ~ 920 DSV Fan, as factory fitted “standard”, Albuz ATR Hollow Cone Nozzles. Note customer can nominate an alternative nozzle configuration at time of order. Adjust the fitted non-drip roll-over nozzles according to ...

  • Page 58: Pre-Operation Checklist

    SECTION 5 PRE-OPERATION PRE-OPERATION CHECKLIST Before operating the sprayer, please check the following items. All chemical & safety guides have been read, PTO connected, greased and safety guards Ensure fill, suction & pressure filters are clean. understood and acted upon. correctly installed.
  • Page 59 SECTION 6 SPRAY OPERATIONS EMERGENCY ACTION PLAN SAFETY FIRST Never operate the sprayer without an action plan in place for FILTERS when things go wrong ... FILLING THE SPRAYER “Take 5” to evaluate the risks AGITATION MIXING BASKET Actions for most foreseeable machine issues such as CHEMICAL SUCTION PROBE breakages start with ...
  • Page 60 SECTION 6 SPRAY OPERATIONS The pre-operation and familiarisation tasks must be • Check the condition of the O-Ring before reassembling completed before commencing spray-operations. the filter. • Remember to turn the ball valve back to SPRAY or Also, refer to the familiarisation section, pages 16-40. FLUSH when finished.
  • Page 61 SECTION 6 SPRAY OPERATIONS • Remember to turn the ball valve back to SPRAY when finished. CAUTION Cleaning the Pressure Filters The pressure line filter should be cleaned regularly or after Always follow chemical label safety each spray tank has been emptied. instructions.
  • Page 62 SECTION 6 SPRAY OPERATIONS FILLING THE SPRAYER Flushing Tank Use FRESH WATER ONLY (preferably rainwater) in the Sprayer must be connected to the tractor before flushing tank. Unscrew the lid and fill before spraying. filling tanks, tractor hand brake must be on and Replace the lid after filling.
  • Page 63 SECTION 6 SPRAY OPERATIONS AGITATION MIXING BASKET • Check the Tank Selection valve (located at the front of the sprayer) is open to SPRAY. When chemical is added to the tank, the pump and A separate chemical mixing basket is provided in the main •...
  • Page 64 SECTION 6 SPRAY OPERATIONS • Allow sufficient time for the chemical to mix into the tank. The actual time will vary depending upon the product used. Close the mixing basket valve • before next opening the lid. CHEMICAL SUCTION PROBE An alternative to the mixing basket (which is best used for powders and granules) is the chemical probe.
  • Page 65 SECTION 6 SPRAY OPERATIONS CALCULATE WATER & CHEMICAL QUANTITIES For AREA COVERED (ha), Before spraying it is necessary to calculate the exact = Tank Volume (litres) + quantities of water and chemical needed to spray the Spray Application Rate (l/ha) required area of orchard or vines.
  • Page 66 • Anyone operating this sprayer must be ready to spray. conversant with the Croplands Safety manual. • Be aware that the flushing tanks may need to be refilled While spraying, continually confirm that: • Spray operations should be...
  • Page 67 SECTION 6 SPRAY OPERATIONS For the 5000 model, the drain valve handle is accessed • Connect an external clean, freshwater source to the at the very bottom / front of the main tank (refer photo – FILL valve. Note the valve below is shown in the OFF (orange circle) shown in closed position).

  • Page 68: Tank Cleaning

    Note this product is available from ratified 14. Adjust all valves back to operating (spray) mode. If a cleaning agent is required (refer to the chemical Croplands Dealers under part code L-H9704. a. Close mixing basket valve. label), as is often recommended when changing from one...
  • Page 69 SECTION 6 SPRAY OPERATIONS UNHITCHING THE SPRAYER FROM THE Wheel Chocks a. Make sure the area around the fans is clear of bystanders. TRACTOR Wheel chocks should be used whenever the sprayer is not b. Make sure the fans are downwind of the operator. attached to the tractor.
  • Page 70 SECTION 7 SPRAYING INFORMATION SPRAYWISE CALIBRATION FLOWMETER CALIBRATION STEP 1 - ENSURE EQUIPMENT IS IN GOOD WORKING ORDER STEP 2 - DETERMINING THE ACTUAL SPEED OF TRAVEL STEP 3 - DETERMINE SPRAYING VOLUME REQUIRED STEP 4 - DETERMINE SPRAYER CONFIGURATION STEP 5 - DETERMINE THE IDEAL SPRAY PRESSURE STEP 6 - DETERMINE &...
  • Page 71 Spraying should be done in conjunction with an agronomist This book is supplied with every Cropliner, and is / spray manager / someone skilled in the art of spraying. available from Croplands dealers, under the part number: The best setup might vary significantly from crop to crop, SPRAYWISEHK.

  • Page 72: Flowmeter Calibration

    SECTION 7 SPRAYING INFORMATION Daily Check & Maintenance of Flowmeter • Flow meters used by the Cropliner Sprayer need to be To check / improve the resolution of the flow meter checked and calibrated on a regular basis. calibration use the below method after having sprayed out This is to be performed every day after work is finished: a reasonable volume of liquid (the more sprayed the better The following page demonstrates how to maintain and...
  • Page 73 SECTION 7 SPRAYING INFORMATION 3. Use clean water to wash any impurities out of the Every 50 Hours 3. Place the Rapid Check unit in a detergent bath removable turbine unit. for a few hours. Carry out the following procedure after every 50 hours of operation: 1.
  • Page 74 SECTION 7 SPRAYING INFORMATION STEP 2 - DETERMINING THE ACTUAL c) Calculate the actual speed of travel using the formula: • Type of leaf surface SPEED OF TRAVEL • Type of fruit (single or bunched) • Type of sprayer used For SPEED, km/hr = using the following formula: If optioned with auto rate controller, your sprayer has For example, using a Cropliner, spray volumes for Grapes...
  • Page 75 Croplands pressure ranges. Refer to the Spraywise book for more x row spacing (m) Web Site or Croplands Customer Service titled “ALBUZ information. x number of rows in one pass Nozzle Selection Worksheet” which makes it much quicker to calculate nozzle requirements.
  • Page 76 SECTION 7 SPRAYING INFORMATION Step 6C In the example on previous page, using the following Spray parameters ... Basic Nozzle Configuration Target rate = 900 (L/Ha) The Fieni 920 & 1060 DSV fans feature dual rows of nozzles. Use the calibration worksheet to determine the Row Spacing = 3 (M) basic nozzle configuration.
  • Page 77 AC56 3.52 35 deg AC56 3.52 35 deg Because of the many variable factors involved Croplands can not be held responsible for any AC56 3.52 35 deg AC56 3.52 35 deg down grading or loss of crop resulting from the AC56 3.52...
  • Page 78 SECTION 7 SPRAYING INFORMATION STEP 7 - FIT & TEST SELECTED NOZZLES STEP 8 - CALCULATE THE ACTUAL Example 1 APPLICATION RATE Target rate (L/ha) Speed (km/hr) The most important calibration is to test for the actual litres per hectare achieved through your sprayer. Row spacing (m) Number of rows Actual application rate is the objective of setting up and...
  • Page 79 If your tested application rate does not meet your requirements, your options are: • Water Sensitive Papers (as pictured) and available through Croplands dealers – see Croplands Buyers A) In Auto mode - if the application rate is guide for further details.
  • Page 80 SECTION 7 SPRAYING INFORMATION STEP 11 - ADD THE CORRECT AMOUNT STEP 12 - RECORD ALL DATA FOR For example; OF CHEMICAL TO THE TANK FUTURE REFERENCE 2000 (litre tank) x 4 (chemical rate L/100 litres) For land area rates (Litres or kg per hectare) Record all your calibration data on the work sheets given ÷...
  • Page 81 19.6 13.5 18.8 Flowrate conversion charts are 12.8 14.4 available in the Nufarm SprayWise 14.4 16.2 Horticultural application handbook 1000 and the Croplands Compact 1100 17.6 19.8 1 10 Sprayers buyers guide. 1200 19.2 1300 1 1 1 1 17...
  • Page 82 SECTION 7 SPRAYING INFORMATION Standard (refer page 57) supplied hollow cone nozzle is Albuz Yellow. ALBUZ-ATR 80° HOLLOW CANE NOZZLES Features: • Hollow cone angle of 80° at 5 bar AZ-ATR-**-80C • Polished ceramics ensure perfect sealing and precise flow rate **DENOTES COLOUR, E.G.
  • Page 83 NOZZLE SELECTION DISCS & CORES NOZZLES - DISCS AND CORES DISC AND CORE ALBUZ CERAMIC - FLOW RATES ORIFICES L/MIN ANGLES DISC SIZE CORE SIZE DIAMETER 3 BAR 4 BAR 5 BAR 6 BAR 10 BAR 15 BAR 20 BAR 10 BAR 20 BAR AD 1...
  • Page 84 HT-OMCROPLINE-E For Cropliner Slimline (shown here), Avoliners, Kiwiliners or Cropair 1000 Trailed please refer to Croplands customer service re new manual HT-OMCROPSLIM-E...
  • Page 85 Litres/Ha x Km/hr ÷ 600 ÷ Total Number DISCLAIMER: controller. of Nozzles Used x Row Spacing (m) Because of the many variable factors involved Croplands can not be x Number of Rows in One Pass held responsible for any downgrading or loss of crop resulting Tractor model from the use of any information in this manual.
  • Page 86 Litres/Ha x Km/hr ÷ 600 ÷ Total Number DISCLAIMER: controller. of Nozzles Used x Row Spacing (m) Because of the many variable factors involved Croplands can not be x Number of Rows in One Pass held responsible for any downgrading or loss of crop resulting Tractor model from the use of any information in this manual.
  • Page 87 Litres/Ha x Km/hr ÷ 600 ÷ Total Number of Nozzles Used x Row Spacing (m) DISCLAIMER: controller. Because of the many variable factors involved Croplands can not be x Number of Rows in One Pass held responsible for any downgrading or loss of crop resulting Tractor model from the use of any information in this manual.
  • Page 88 Litres/Ha x Km/hr ÷ 600 ÷ Total Number of Nozzles Used x Row Spacing (m) DISCLAIMER: controller. Because of the many variable factors involved Croplands can not be x Number of Rows in One Pass held responsible for any downgrading or loss of crop resulting Tractor model from the use of any information in this manual.
  • Page 89 Litres/Ha x Km/hr ÷ 600 ÷ Total Number DISCLAIMER: controller. of Nozzles Used x Row Spacing (m) Because of the many variable factors involved Croplands can not be x Number of Rows in One Pass held responsible for any downgrading or loss of crop resulting Tractor model from the use of any information in this manual.
  • Page 90 Litres/Ha x Km/hr ÷ 600 ÷ Total Number DISCLAIMER: controller. of Nozzles Used x Row Spacing (m) Because of the many variable factors involved Croplands can not be x Number of Rows in One Pass held responsible for any downgrading or loss of crop resulting Tractor model from the use of any information in this manual.
  • Page 91 Litres/Ha x Km/hr ÷ 600 ÷ Total Number DISCLAIMER: controller. of Nozzles Used x Row Spacing (m) Because of the many variable factors involved Croplands can not be x Number of Rows in One Pass held responsible for any downgrading or loss of crop resulting Tractor model from the use of any information in this manual.
  • Page 92 Litres/Ha x Km/hr ÷ 600 ÷ Total Number DISCLAIMER: controller. of Nozzles Used x Row Spacing (m) Because of the many variable factors involved Croplands can not be x Number of Rows in One Pass held responsible for any downgrading or loss of crop resulting Tractor model from the use of any information in this manual.

  • Page 93: Lubrication And Maintenance

    SECTION 8 LUBRICATION & MAINTENANCE GENERAL MAINTENANCE All the various maintenance operations must be carried out after each use and when the machine is not in operation. Remove any foreign bodies from the protective guards and replace any damaged ones. 2.

  • Page 94: Every 200 Hours

    SECTION 8 LUBRICATION & MAINTENANCE EVERY 200 HOURS 1. Lubricate quick release lock pins on PTO shaft. 2. Re-pack wheel bearings with grease. 3. Grease and check & adjust castellated nut both LH & RH of walking beam axle. 4. Grease all tank lid seals with vaseline. 5.

  • Page 95: Diaphragm Pumps

    SECTION 8 LUBRICATION & MAINTENANCE CAUTION Running a diaphragm pump faster than specified will not improve performance, but will damage and wear out moving parts. Warranty will be made void by speeds in excess of those indicated on the pump name plate. However, if difficulties recur, adjust the pressure until an even flow is obtained from the pump (no pulsing of liquid at operating RPM).
  • Page 96 SECTION 8 LUBRICATION & MAINTENANCE Pre-Season Servicing FILTERS 3. Also check inlet and outlet valves and replace if worn. Worn valves not only reduce the output of the pump, For thorough pre-season servicing - check all aspects of but may reduce the life of the diaphragms. Filter Maintenance the Cropliner and its operating components as outlined in Clean filters ensure that no solids enter the spraying system...
  • Page 97 SECTION 8 LUBRICATION & MAINTENANCE NOTE Be careful not to damage or deform the mesh or O-ring while cleaning and refitting the suction filter. If the filter screen or O-ring is damaged, replace the part. CAUTION Remove the outer filter screw and bowl Reassemble and tighten the outer filter screw.
  • Page 98 SECTION 8 LUBRICATION & MAINTENANCE In-line Pressure Filters (if fitted) Non-Drip Diaphragms Pressure filters The in-line pressure filter should be cleaned regularly, or Non-drip diaphragms should be cleaned regularly to Clean the Pressure Filter regularly. Clean at least daily or after each spray tank has been emptied.

  • Page 99: Troubleshooting

    SECTION 9 TROUBLESHOOTING DIAPHRAGM PUMP PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1. The pump is sucking in air through suction line. 1. Examine the suction hose and ensure it is firmly secured. A . Pump does not draw or 2. Air has not been entirely evacuated from the pump. 2.
  • Page 100 SECTION 9 TROUBLESHOOTING DIAPHRAGM PUMP PROBLEMS PROBLEM PROBABLE CAUSE REMEDY SUCTION SIDE OF PUMP F . Suction hose vibration... / 1. Air getting into suction. 1. Check suction lines for leaks. hunting 1. Suction tap partly turned off. 1. Seal all joints securely with tape or stag. Firm up clamps. G.
  • Page 101 SECTION 9 TROUBLESHOOTING GENERAL SPRAYER PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1. Filter on the inlet side of the pump blocked. 1. Dismantle, clean & re-assemble. 1 . No spray when turned on 2. Faulty pump. 2. Change pump. 3. Control valves not working 3.

  • Page 102: Other Problems

    SECTION 9 TROUBLESHOOTING MOTOR VALVE PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1 . Section line valve opens when it should be 1. Wiring incorrect. 1. Reverse polarity of valve by changing wires at the valve cap. closed and closes when it should be open. 2.
  • Page 103 SECTION 10 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS ALL PARTS INFORMATION is now listed on the Croplands website: • Go to croplands.com.au • Search in the Parts Information section linked to the home page. CROPLINER 5000/1060DSV TANDEM AXLE NOTE CROPLINER 5000/1060DSV SINGLE AXLE...

  • Page 104: Tandem Axle

    DO NOT SCALE DRAWING ISSUE COPYRIGHT PROPRIETOR BREAK SHARP DIMENSIONS ARE IN MILLIMETERS HT-OMCROPLINE-E THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. EDGES AND MUST BE TREATED AS CONFIDENTIAL. SURFACE FINISH: CROPLANDS REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR...
  • Page 105 MATERIAL: DWG NO. HTP5000-1060 COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITED WITHOUT THE WEIGHT (Kg): 7145.38...
  • Page 106 COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CRO Please contact Technical support for further details AND MUST BE TREATED AS CONFIDENTIA HT-OMCROPLINE-E REPRODUCTION OF THIS DRAWING (OR COMMUNICATION OF ITS CONTENTS IS P OR AUTHORITY OF CROPLANDS PTY. LTD...
  • Page 107 M12FWASHER M12 FLAT WASHER ZP items and may need to be specially ordered. M12NNUT M12 NYLOC NUT HT ZP For further parts information refer to: www.croplands.com.au M12SSHNUT M12 HEX NUT HT S/S M12SWASHER M12 SPRING WASHER ZP M10X25 M10 X 25 SET SCREW HT ZP...
  • Page 108 (+ DSV update) MATERIAL: DWG NO. HTP3000-920DSV COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITED WITHOUT THE CONSENT WEIGHT:...
  • Page 109 041113 CHK'D CROPLINER POLY PARTS LIST 2013 (+ DSV update) APPV'D MATERIAL: DWG NO. HTP2000-920DSV COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR...
  • Page 110 COPYRIGHT PROPRIETOR COPYRIGHT PROPRIETOR 1500LT CROPLINER PARTS ILLUSTRATION THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR AND MUST BE TREATED AS CONFIDENTIAL.
  • Page 111 Items in italics or without a part number are non stocked DRAIN 12MM PRESSURE HOSE items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details 1 1 1...
  • Page 112 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked KH-4200 items and may need to be specially ordered. PRESSURE For further parts information refer to: www.croplands.com.au GAUGE/KIT 10MM SECTION SECTION 12MM PRESSURE HOSE...
  • Page 113 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. KH-4200 For further parts information refer to: www.croplands.com.au PRESSURE GAUGE/KIT 10MM SECTION...
  • Page 114 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. KH-4200 PRESSURE For further parts information refer to: www.croplands.com.au GAUGE/KIT SECTION SECTION 10MM 12MM PRESSURE HOSE...
  • Page 115 Parts listed are indicative of the sprayer type. PRESSURE Items in italics or without a part number are non stocked GAUGE items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au SECTION SECTION 10MM 12MM PRESSURE HOSE DRAIN...
  • Page 116 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked FLOW items and may need to be specially ordered. SECTION R For further parts information refer to: www.croplands.com.au 3 PIN PLUG UP-409 SERVO SECTION L DUMP...
  • Page 117 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. GC00902016 For further parts information refer to: www.croplands.com.au 24 PIN 3 PIN PLUG SPEED SENSOR G502000009...
  • Page 118 PLEASE NOTE- SCHEMATIC IS FOR ILLUSTRATION PURPOSES ONLY FOR TECHNICAL DETAILS CONTACT CUSTOMER SERVICE. CROPLINER BRAVO180S ELECTRICAL SCHEMATIC_REV0 For further parts information refer to: www.croplands.com.au Please contact Technical support for further details 1 18 HT-OMCROPLINE-E...
  • Page 119 PLEASE NOTE- SCHEMATIC IS FOR ILLUSTRATION PURPOSES ONLY items and may need to be specially ordered. FOR TECHNICAL DETAILS CONTACT CUSTOMER SERVICE. CROPLINER STANDARD ELECTRIC (BRAGLIA) SCHEMATIC_REV0 For further parts information refer to: www.croplands.com.au Please contact Technical support for further details 1 19...
  • Page 120 PTO SHAFT OPTIONS THROUGH SHAFT, MODEL PTO SHAFT, TRACTOR TO PUMP PUMP PUMP TO FAN FAN SIZE CROPLINER 1500XL SH6AG-1200 / SHCV AR 140 BHA SHABTT1520 FIENI 920 DSV CROPLINER 2000XL SH6AG-1200 / SHCV AR 170 BHS / AR 200 BHS...
  • Page 121 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au HT-PROBE Please contact Technical support for further details...
  • Page 122 Croplands customer service back cover Fill system 14, 25-26, 35, 62-63 ARBMH50 15, 38, 51, 54 Croplands technical support 103, back cover Filter cleaning 35, 50, 58, 60-61, 97-98, 99-101 Assembly drawings 104-1 1 1 Croplands web site 103, back cover...
  • Page 123 SECTION 11 INDEX Important information 4, 5 Nufarm 2 Road transport 6, 7, 8, 42, 58, 59 In-line pressure filter 61, 98 NuPoint GPS tracking & mapping 15, 46, 47 Safety chains 5, 6, 45 Intended use of machine 4, 12 Operator training 6, 58, 60, 71 Safety first 4, 5, 6, 7, 22, 34, 42, 45, 50, 58 ~ 64, 66, Jockey stands 23, 42, 44, 50, 58, 69, 104 - 1 1 1...
  • Page 124 66 ~ 68, 1 12 ~ 1 15 Determining actual speed of travel 74 Working together 6, 22, 66 Technical support 103 & Croplands.com Determining spraying volume required 74 Tow connection 6, 23, 42 ~ 45, 50, 69 Determining sprayer configuration 74...
  • Page 126 CROPLANDS AUSTRALIA NEW ZEALAND Croplands Equipment Pty Ltd Croplands Equipment Ltd ACN 006 450 184 PO Box 2004, Stortford Bridge, Hastings 4120 PO Box 2441 Dry Creek Location: 50 Cavan Road 1422 Omahu Road, Dry Creek SA 5094 Hastings 4120...

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Cropliner 2000xlCropliner 3000xlCropliner 4000xlCropliner 5000xvCropliner slimline 2000Kh-5037 ... Show all

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