Croplands US200C/25/100R3 Operator's Manual
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Croplands US200C/25/100R3 Operator's Manual

Traymount sprayers
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OPERATORS
MANUAL
TRAYMOUNT
SPRAYERS
MODELS:
US200C/25/100R3
US200C/252/HR30
US300/30/HR30TG
US300/30/100R3
US500/30/100R3
US600/30/HR30TG
US500/40/100RT3
US600/40/TWIN
US600/30/100R3
US600/40/100RT3
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
GP-OMTRAY-A
US500/30/HR30TG
US200
US500/70/HR30TG
US200/15
US500/40/TWIN
US400/15
www.croplands.com.au
Attach product bar code here

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Summary of Contents for Croplands US200C/25/100R3

  • Page 1 OPERATORS MANUAL TRAYMOUNT SPRAYERS www.croplands.com.au MODELS: US200C/25/100R3 US200C/252/HR30 US500/30/HR30TG US200 US300/30/HR30TG US500/70/HR30TG US200/15 US300/30/100R3 Attach product bar code here US500/30/100R3 US600/30/HR30TG US500/40/TWIN US400/15 US500/40/100RT3 US600/40/TWIN US600/30/100R3 US600/40/100RT3 STOP BEFORE COMMENCING operation, ENSURE you read & understand this manual, its contents, and any additional information supplied.
  • Page 2 Sean Mulvaney General Manager Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves the right to change this information without notice.

  • Page 3: Table Of Contents

    Using tank & equipment cleaners SECTION 6 SECTION 3 SPRAYING INFORMATION PRODUCT IDENTIFICATION & CALLIBRATION & SPECIFICATION When to spray Croplands Traymount Sprayer Useful formula Specifications Calibration-general Traymount Retraspray Range Spot sprayer calibration Traymount 200|300|600 Litre Manual Reel Traymount 500 Litre Manual Reel...

  • Page 4: Important Information

    Check online as there may be more recent revisions of this manual. To highlight potential injury or As the owner of a Croplands product, please read this machinery damage. manual thoroughly to fully familiarise yourself with all aspects of the safe and correct operation of your RTV / Traymount Sprayer.

  • Page 5: Warranty Policy

    WARRANTY POLICY Refer to your Croplands Warranty and Pre-delivery Booklet supplied with your RTV / Traymount Sprayer. Always make contact with your Croplands Dealer first and foremost for warranty matters. NOTE For full conditions of warranty and warranty policy, please see the Warranty & Pre-Delivery...

  • Page 6: Safety

    SECTION 2 SAFETY The supplied (as a separate document along with this sprayer) Croplands SAFETY manual must be read and understood before operating your RTV / Traymount Sprayer. OPERATORS SAFETY MANUAL www.croplands.com.au GP-SAFE-A GP-OMTRAY-A...

  • Page 7: Product Identification & Specification

    RetraSpray units are supplied along with the unit. SPECIFICATIONS Tank The Croplands Tray mount range of tanks is constructed from a UV stabilised, medium density polythene for low distortion qualities and impact resistance. A screw down main lid is installed on all models and comes standard with a basket strainer.
  • Page 8 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION US300/30/100R3 US500/30/100R3 US600/30/100R3 US600/40/100RT3 GP-OMTRAY-A...

  • Page 9: Traymount Retraspray Range

    » 12-volt remote rewind reel option for effortless spraying and high productivity (RSRL3-100RC models) » For weed spraying, sheep jetting, fire fighting, water carting and pest control UNIT WIDTH LENGTH HEIGHT WEIGHT US200C/25/100R3 1360mm 990mm 805mm 134kg US300/30/100R3 1360mm 990mm...
  • Page 10 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION US200C/252/HR30 US300/30/HR30TG US600/30/HR30TG US600/40/TWIN GP-OMTRAY-A...
  • Page 11 TRAYMOUNT 600 LITRE MANUAL REEL QUICK GUIDE » Heavy duty hot-dip galvanised frame with carry handles » UV-stabilised tank with level markings » Large filling lid with basket strainer » Large sump for total emptying and easy draining and clean out »...

  • Page 12: Traymount 500 Litre Manual Reel

    SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION TRAYMOUNT 500 LITRE MANUAL REEL US500/30/HR30TG US500/40/TWIN QUICK GUIDE » Heavy duty hot-dip galvanised frame with carry handles » UV-stabilised tank with level markings » Large filling lid with basket strainer » Large sump for total emptying and easy draining and clean out »...

  • Page 13: Croppak 200|400 Litre

    CROPPAK 400 LITRE These flat-based units are a great choice for a higher capacity utility sprayer. They will sit on a ute tray, RTV tray, tractor tray or trailer. The clever design includes cutaways in the tank to provide baffles to avoid sudden liquid movement –...

  • Page 14: Section 4A

    SECTION 4A PRE-OPERATION, MOTORISED MODELS See section 4B for 12-Volt models. RETRASPRAY DESCRIPTION OF THE PLUMBING See separate manual for the 12-volt Retraspray retractable There are 3 configurations of the plumbing for the motorised reel and its operation. pump sprayers – dependant on the choice of pump. •...
  • Page 15 Note the ball valve has 3 positions, with vertical up as OFF. It’s suggested the user connect a hose to the drain side of the valve and route the hose to a convenient place for safe draining of the tank. •...

  • Page 16: Spray Gun

    SECTION 4A PRE-OPERATION, MOTORISED MODELS See section 4B for 12-Volt models. SPRAY GUN Fine adjustment is via the brass knob. Disengage the PRV lever (see green outline) before adjusting the brass knob as Motorised Traymount sprayers are supplied with the Turbo pointed, Up (increase pressure) or Down (decrease pressure).

  • Page 17: Spray Gun, Lance, Hose And Clamp Accessories

    SPRAY GUN, LANCE, HOSE AND CLAMP ACCESSORIES For more information on accessories etc consult the Croplands Optima Spray Range catalogue. SPRAY GUN, LANCE, HOSE AND CLAMP ACCESSORIES FILLING, FILTERS & DRAINING Draining is via the ball valve, with the tap pointing to the left (as shown).

  • Page 18: Pre-Operation Check-List

    SECTION 4A PRE-OPERATION, MOTORISED MODELS See section 4B for 12-Volt models. Engine & pump check: The Honda GX200 engine will have been pre-checked for operation at the factory. However, it is recommended you check the oil level as per the Honda manual. PRE-OPERATION CHECK-LIST Before operating the sprayer: •...
  • Page 19 Familiarize yourself with the engine controls – choke, on/off, As a starting point set the PRV pressure adjustment knob to engine speed control and starter pull-chord. approximately 4 turns UP (low pressure). All units are tested and adjusted at the factory before delivery, so take note of the original setting.

  • Page 20: Shut Down

    2 taps on the pressure side – one to the spray reel same day, drain the tank and drain the hose. and the other is spare, for another hose reel or maybe a small boom such as Croplands MBX-4, (note this is not a factory fitted option). CAUTION Turn on the tap to the boom position.

  • Page 21: Section 4B

    – Check all nuts, bolts and plumbing fittings for tightness. these are not supplied but ask your Croplands dealer to assist Check the filters. with this battery connection unless you can do so yourself.

  • Page 22: Description Of The Plumbing

    Ensure the switch can be located close to your hands when undertaking any chemical spraying. in use. For more information on accessories etc consult the Croplands Failure to connect leads to a battery of the correct voltage Optima Spray Range catalogue.

  • Page 23: Filling, Filters & Draining

    FILLING, FILTERS & DRAINING PRE-OPERATION CHECK-LIST Both the lid and suction lines are fitted with a filter. It’s Before operating the sprayer: important to use them and keep them clean. A careful, • Familiarise yourself with all supplied manuals. common sense approach to water quality, mixing of •...
  • Page 24 SECTION 4B PRE-OPERATION, 12-VOLT MODELS See section 4A for Motorised models.. If you also have a small boom fitted to your sprayer, turn the a) Disconnect the spray lance from the gun itself (removing selector ball-valve to the boom position (position F). Water the restriction of the nozzle), run the pump and …...

  • Page 25: Operation

    SECTION 5 OPERATION The operator must be fully conversant with the previous Section 4 before commencing chemical spraying. DAILY START UP PROCEDURE ADDING CHEMICAL TO THE SPRAY TANK To ensure trouble free operation, follow the procedure The steps for adding chemical to the tank are: below at the start of each day / spray session: 1.

  • Page 26: Operating The Hand Gun/Lance

    SECTION 5 OPERATION Step 3: Measure & Pre-Mix the Chemical rinsing the chemical pre-mix container and adding the rinse to the tank. Read and follow the instructions on the chemical manufacturers label before mixing & adding chemicals • Top up the tank with water to the required volume. to the spray tank.

  • Page 27: Hand Gun Spraying Method

    Sprayer with water as outlined Some customers will fit out their Traymount sprayers with a small previously. boom, such as Croplands MBX-04. For further information on boom spraying, see Section 6 - Spraying Information. To use the tank & equipment cleaner:...
  • Page 28 SECTION 5 OPERATION 12-VOLT PUMP DUTY CYCLE • Add cleaning agent (use according to the manufacturer's instructions). 12-volt pumps are not recommended for continuous duty • Switch on the pump. service due to limited motor brush life. To protect the pump from excessive heat, the 12-volt pumps are fitted with a •...

  • Page 29: Spraying Information

    An ideal time is at sun up or nearing the end of the day when these conditions are more likely to occur. For more information, contact Croplands about our SprayWise® program, or purchase a copy of the SprayWise Application Guide from Croplands.
  • Page 30 Some customers will fit out their Traymount sprayers with a small by using a remote PRV (Pressure Control Unit) such as pictured boom, such as Croplands MBX-04. Note this is NOT a factory (ARG140 shown) or tap to the boom. Note this is NOT a factory fitted option, and hence boom spraying is not covered in full by this fitted option.

  • Page 31: Daily Maintenance

    SECTION 7 MAINTENANCE & TROUBLESHOOTING DAILY MAINTENANCE ANNUAL MAINTENANCE In the first few days of sprayer usage, thoroughly check the In addition to daily maintenance. machine before starting each day of spraying. General sprayer care • Check all nuts, bolts and tank tie downs. When spraying season has finished, clean the machine •...

  • Page 32: Troubleshooting 12 Volt Pump Problems

    SECTION 7 MAINTENANCE & TROUBLESHOOTING Troubleshooting 12 Volt Pump Problems PROBLEM PROBABLE CAUSE REMEDY A. Failure to Prime 1. Open all line valves, check for 1. Restriction in intake or - motor operates, but no pump discharge. “jammed” check valve poppets & discharge line.

  • Page 33: Troubleshooting Retraspray

    Troubleshooting Retraspray PROBLEM PROBABLE CAUSE REMEDY Reel does not retract and ON/OFF switch not ON of faulty Switch ON or replace switch manual button does not work Discharged 12 volt battery Recharge battery Loose connection on 12 volt Fix loose connection battery Circuit breaker tripped Reset circuit breaker...

  • Page 34: Drawings

    THIS DRAWING IS FOR ILLUSTRATION PURPOSE ONLY PLEASE REFER TO THE PARTS LIST. For further parts information refer to www.croplands.com.au COPYRIGHT PROPRIETOR THIS DRAWING IS THE PRO AND MUST BE TREATED A REPRODUCTION OF THIS...
  • Page 35 ITEM NO. PART NUMBER DESCRIPTION QTY. A010004 Manifold Fork T4 A106320 Tail 3/4" To 20mm A1 16320 Elbow 3/4" A1 190425 Elbow T4f D.25 A200030 Fly Nut 3/4" A205030 Back Nut 3/4" A2502031 Long Thread Nipple 3/4" A3242034 Filter 3/4" Mesh Female TH AG10031 O Ring 3/4"...
  • Page 36 Parts lists are indicative of the sprayer type. COPYRIGHT P THIS DRAWIN Items in italics or without a part number are non stocked items AND MUST BE REPRODUCTI and may need to be specially ordered. ITS CONTENTS For further parts information refer to www.croplands.com.au GP-OMTRAY-A...

  • Page 37: Us300C/30/100Rc

    US300_30_100R3/ ITEM NO. PART NUMBER DESCRIPTION US300_30_100RC /QTY. A010004 Manifold Fork T4 A106320 Tail 3/4" To 20mm A1 16320 Elbow 3/4" A1 190425 Elbow T4f D.25 A200030 Fly Nut 3/4" A205030 Back Nut 3/4" A2502031 Long Thread Nipple 3/4" A3244043 Filter 1"...
  • Page 38 Drawings are for illustration purposes only - refer to sprayer for actual plumbing. Parts lists are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to www.croplands.com.au GP-OMTRAY-A...
  • Page 39 ITEM NO. PART NUMBER DESCRIPTION QTY. A010004 Manifold Fork T4 A106320 Tail 3/4" To 20mm A1 16320 Elbow 3/4" A1 190425 Elbow T4f D.25 A200030 Fly Nut 3/4" A205030 Back Nut 3/4" A2502031 Long Thread Nipple 3/4" A3244043 Filter 1" 50mesh Female Thread A45300400T.050 T Handle Valve Red DN25 AG10031...
  • Page 40 Drawings are for illustration purposes only - refer to sprayer for actual plumbing. Parts lists are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to www.croplands.com.au GP-OMTRAY-A...
  • Page 41 ITEM NO. PART NUMBER DESCRIPTION QTY. AG10031 O Ring 3/4" AG40004 Flat Seal 1" Epdm AG40015 Flat Gasket 27.5x39.5x5 EPDM AR30-5H Motorised Pump 30lpm 6.5hp Honda A1 16320 Elbow 3/4" A200030 Fly Nut 3/4" A205030 Back Nut 3/4" A205040 Back Nut 1" A220040 Tank Outlet 1"...
  • Page 42 THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF NOTE ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS PTY. LTD. WEIGHT: SCALE: 1:12 SHEE...
  • Page 43 THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS PTY. LTD. WEIGHT: SCALE: 1:15 SHEET 1 OF 1...
  • Page 44 Drawings are for illustration purposes only - refer to sprayer for actual plumbing. Parts lists are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to www.croplands.com.au GP-OMTRAY-A...
  • Page 45 ITEM PART NUMBER US200 ONLY PARTS DESCRIPTION SHU8000-547-189 PUMP- SHURflo 6.9 LPM ITEM PART NUMBER US200/15 PARTS DESCRIPTION P200B-RAW Rawtank FL3521-139 Pump - Flojet Triplex 15 LPM A205020 Backnut AG40002 Flatseal COBRAC18-19/8 Clamp A2402021 Rednipple HPW10 Hose SW808-073C Valve SW803-262C SW803-085 Lance HPW12...
  • Page 46 Drawings are for illustration purposes only - refer to sprayer for actual plumbing. Parts lists are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to www.croplands.com.au GP-OMTRAY-A...
  • Page 47 Item Part Number US400/15 Parts Description P400-RAW Rawtank FL3521-139 Pump - Flojet Triplex 15 LPM A205020 Backnut AG40002 Flatseal COBRAC18-19/8 Clamp A2402021 Rednipple HPW10 Hose SW808-073C Valve SW803-262C SW803-085 Lance HPW12 Hose COBRAC15/8 Clamp SW501-004 Strainer UP-169 Pipe SW502-001C UP-175 Hook UP-416 Plug...
  • Page 48 Stortford Lodge, Hastings 4120 Location: 1422 Omahu Road, Hastings 4120 New Zealand Freecall: 0800 106 898 Freefax: 0800 1 17 71 1 Email: sales@croplands.co.nz Website: www.croplands.co.nz Your nearest Croplands Dealer can be found in the dealer section on the Croplands website...

This manual is also suitable for:

Us300/30/100r3Us500/30/100r3Us500/40/100rt3Us600/30/100r3Us600/40/100rt3Us200c/252/hr30 ... Show all

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