Webasto Thermo To Evo Parking Heater Manual

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Water Heater

Thermo Top Evo Parking Heater

Installation Documentation

Audi A3 / A3 Convertible

Validity

Manufacturer

Audi

Motorisation

Fuel

1.4 TFSI

Petrol

1.4 TFSI

Petrol

1.4 TFSI

Petrol

1.8 TFSI

Petrol

1.8 TFSI

Petrol

1.6 TDI

Diesel

1.6 TDI

Diesel

2.0 TDI

Diesel

SG = manual transmission

S tronic = dual clutch transmission

From model year 2012

Left-hand drive vehicle

Verified equipment variants: Climatic / Climatronic

Not verified:

Exclusion:

Total installation time:

Ident. No.: 1318915G_EN

00 0258

Model

A3 Convertible

Transmission type Output in kW

S tronic

Front fog lights

Xenon

Headlight washer system

Start-Stop

Passenger compartment monitoring

quattro

Rough Road Suspension incl. stoneguard

about 8.5 hours

Status: 27.11.2014

Type

EG-BE-No. / ABE

e1 * 2007 / 46 * 0607 * ...

Displacement in cm³ Engine code

1395

103

1395

103

1395

132

1798

132

1798

1598

110

1968

CMBA

CPTA

CHPA

CJSA

CLHA

CRBC

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Summary of Contents for Webasto Thermo To Evo Parking Heater

Page 1: Validity
Verified equipment variants: Climatic / Climatronic Front fog lights Xenon Headlight washer system Start-Stop Not verified: Passenger compartment monitoring quattro Exclusion: Rough Road Suspension incl. stoneguard Total installation time: about 8.5 hours Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 2: Table Of Contents
The total installation time may vary for vehicle equipment other than provided. Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 3: Information On Operating And Installation Instructions
1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when certified in a Webasto training course. NEVER try to install or repair We- the combustion heater is switched on or off. basto heating or cooling systems if you have not completed a Webasto...
Page 4: Information On Validity
• Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Webasto Thermo Test diagnosis with current software Measurements • All measurements are in mm! Tightening torque values •...
Page 5: Preliminary Work
The installation steps for the TFSI and the TDI are nearly identical. Deviations were documented, apart from that all images show a 2.0 TDI. Heater Installation Location 1 Heater Installation location Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 6: Preparing Electrical System
3 Retaining plate of engine compartment Preparing fuse holder fuse holder of engine compart- ment Variant Variant B! 1 Perforated bracket 2 12.5mm dia. hole Preparing perforated bracket 90° 115° Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 7 Wire sections retain their numbering through- out the whole document. Produce all following electrical connections Assigning / as shown in wiring diagram. preparing gn/ws wires 0,75² Pull green/white(gn/ws) wire into provided 1000 protective sleeving. Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 8 Audi A3 / A3 Convertible gn/ws rt/sw 0,75² 0,5² 4² 0,5² Connecting wire with passenger compart- ment relay and fuse holder gn/ws 0,5² Connector X7 Disman- tling con- nector of metering pump Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 9: Elektrical System Variant A
Positive wire Wiring harness pass through 1 Positive wire on positive distributor 1 Protective rubber plug Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 10: Elektrical System Variant B
Positive wire Wiring harness pass through 1 Positive wire on positive distributor 1 Protective rubber plug Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 11 1 in original vehicle line duct to the firewall. Wiring Har- ness Rout- Variant B Route wiring harnesses of heater and heater control 1 in original vehicle line duct to the firewall. Wiring Har- ness Rout- Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 12: Fan Controller
Cutting point Fuse 1A Wiring colours may vary. 1 Relay and fuse holder of passenger com- partment 2 Original vehicle bolt Installing re- lay and fuse holder of passenger compartment Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 13 2 , Pin 8. Connec- tion of A/C control unit Image shows Climatronic. Complete 20-pin connector 1 and insert it. Completing A/C control unit Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 14: Multicontrol Car Option
Glue antenna 1 onto the windscreen in the area of the marking. Installing antenna Temperature sensor T100 HTM Fasten temperature sensor 1 with adhesive tape. Installing temperature sensor Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 15: Remote Option (Thermo Call)
Remote Option (Thermo Call) 1 M5x20 bolt, large diameter washer, flanged nut, existing hole Installing receiver Glue antenna 1 onto the windscreen in the area of the marking. Installing antenna Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 16: Preparing Installation Location
1.4 and 1.8 TFSI Discard section X . Hose B / E = 18mm dia. 90° moulded hose 1.4 TFSI 1.8 TFSI Cutting hoses to 1070 1000 length Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 17 B = 1020 hoses to length All spring clips = 25 mm dia. Slide circulating pump mounting 2 onto tab of bracket. 90° connecting pipe 3 Circulating pump Premount- ing hoses Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 18 Preparing exhaust pipe Only 1.4 TFSI / TDI 1 Exhaust end section 2 M6x16 bolt, spring lockwasher 3 Silencer 4 Hose clamp Installing silencer and ex- haust end section Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 19 3 M6x16 bolt, flanged nut Premount- ing silencer 1 Exhaust end section 2 Hose clamp 3 M6x12 bolt, flanged nut 4 Bracket of heater Installing silencer / exhaust end section Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 20: Installing Heater
Insert one 5 mm shim each between bracket 1 and frame side member. 2 Original vehicle stud bolt, 5 mm shim, M8 flanged nut [2x each] Installing Heater Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 21 Audi A3 / A3 Convertible 1 Stud bolt of bracket, large diameter washer, M8 flanged nut Installing Heater Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 22: Fuel
1 to the firewall on original vehicle lines. Installing lines Route fuel line and wiring harness of meter- ing pump in original vehicle line duct 1 to the underbody. Installing lines Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 23 1 M6x25 bolt, flanged nut 2 Support angle bracket 3 Perforated bracket 4 Metering pump 5 Mounting of metering pump Premount- ing meter- ing pump Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 24 Remove fuel-tank sending unit 2 in accord- ance with manufacturer's instructions. Cut off the tip of connection piece 1 using the appro- priate tools. Fuel ex- Warning, risk of breakage! traction Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 25 2 Discard section TFSI Cutting standpipes to length Discard section X . 4.5mm dia. 1 90° moulded hose with inner dia. = 4.5x7.5mm Cutting moulded hose to length 7.5mm dia. Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 26 2 90° moulded hose, 10mm dia. clamp [2x] Mounting 3 Standpipe A standpipe Version 2 Route standpipe B 1 through retaining clamp 4. 2 90° moulded hose, 10mm dia. clamp [2x] 3 Standpipe A Mounting standpipe Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 27 Check the position of the components; adjust if necessary. Check that they have freedom of movement. 2 Cable tie Connect- 3 Fuel line, hose section, 10 mm dia. clamp [2x] ing meter- ing pump Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 28: Combustion Air
Audi A3 / A3 Convertible Combustion Air 1 M5x25 bolt, large diameter washer, 10mm shim, flanged nut, existing hole 2 Silencer 3 51mm dia. clamp Installing 4 Combustion air pipe silencer Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 29: Coolant Circuit Fsi
All spring clips without a specific designation = 25 mm dia. 2 = Original vehicle spring clip 1 = Original vehicle hose. All connecting pipes = 18x18 mm dia. Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 30 Remove hose 1 from engine outlet/heat ex- changer inlet. Spring clips will be reused. Cutting point Discard section X . 1 Hose section on engine outlet 2 Hose section on heat exchanger inlet Cutting point Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 31 3 Hose on heat exchanger outlet Routing on firewall 1.8 TFSI Remove hose 1 from engine outlet/heat ex- changer inlet. Spring clips will be reused. Remove rub protection 2 . Cutting point Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 32 1 Original vehicle spring clip 2 Hose section on heat exchanger inlet Connect- ing heat ex- changer inlet 1 Original vehicle spring clip 2 Hose section on engine outlet Connect- ing engine outlet Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 33 Align hoses. Ensure sufficient distance to cat- alytic converter, correct if necessary. 1 38 mm dia. rubber-coated p-clamp 2 M6x20 bolt, flanged nut 3 Perforated bracket Routing on frame side member Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 34 Hose B removed to improve depiction. En- sure sufficient distance to neighbouring com- ponents, adjust, if necessary. 1 Original vehicle stud bolt, plastic nut 2 38 mm dia. rubber-coated p-clamp Aligning and fasten- ing hoses Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 35: Coolant Circuit Tdi
All spring clips without a specific designation = 25 mm dia. 2 = Original vehicle spring clip 1 = EGR! 3 = original vehicle hose. All connecting pipes = 18x18mm dia. Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 36 Spring clips 1 will be reused. Cutting point Slide 800mm long heat protection hose 3 onto hose B . 1 Pipe of engine outlet 2 Original vehicle spring clip Connect- ing engine outlet Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 37 1 , correct if neces- sary. Routing in engine compart- ment 1 38 mm dia. rubber-coated p-clamp 2 Perforated bracket 3 M6x20 bolt, flanged nut Routing on frame side member Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 38 1 Original vehicle stud bolt, plastic nut 2 38 mm dia. rubber-coated p-clamp Connect- ing heater inlet Align hoses. Ensure sufficient distance to neighbouring components, adjust, if neces- sary. Connect- ing heater outlet Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 39: Final Work
2 Underride protection (plastic) mounted Variant B Align exhaust end section 3 at the centre of the pass through. 1 Wheel well trim mounted Aligning 2 Underride protection (metal) mounted exhaust end section Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 40 • Place the "Switch off parking heater before refuelling" caution label in the area of the filler neck. • For initial start-up and function check, see installation instructions. Ident. No.: 1318915G_EN Status: 27.11.2014 © Webasto Thermo & Comfort SE...
Page 41: Operating Instructions For Climatic
Audi A3 / A3 Convertible Operating Instructions for Climatic Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.
Page 42 Audi A3 / A3 Convertible 1 1A fuse F3 of heater control 2 1A fan fuse F4 Fuses of pas- senger com- partment...
Page 43: Operating Instructions For Climatronic
Audi A3 / A3 Convertible Operating Instructions for Climatronic Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

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