Webasto Thermo Top E Installation Documentation
Skoda superb from model year 2008
Hide thumbs
Also See for Thermo Top E:
- Installation documentation (41 pages) ,
- Installation instructions manual (36 pages) ,
- Manual (31 pages)
Table of Contents
Advertisement
Quick Links
Water Heater
Thermo Top E Parking Heater
Thermo Top C Parking Heater
Thermo Top P Parking Heater
Installation documentation
Skoda Superb
Diesel - Common Rail with direct shifting transmission (DSG)
from Model Year 2008
Left-hand drive vehicle
Saloon and Estate car
Adjustment of the sensitivity of passenger compartment monitoring was not checked
from model year 2010!
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialised tools and equipment are
required to install and repair Webasto heating and cooling systems.
Only original Webasto parts must be used. For this, also see the catalog of air and water heat-
er accessories from Webasto.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required tech-
nical skills, or if you do not have access to the required technical documentation, tools
and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
The initial startup is to be executed with the Webasto Thermo Test Diagnosis.
Webasto does not accept any liability for defects and damage that are attributable to installa-
tion by untrained staff.
Ident. No.: 1314084D_EN
e1
00 0003
e1
00 0002
e1
00 0104
Fee Euro 10.00
Feel the drive
© Webasto AG
Advertisement
Table of Contents
Related Manuals for Webasto Thermo Top E
Summary of Contents for Webasto Thermo Top E
- Page 1 Specialist company training, technical documentation, specialised tools and equipment are required to install and repair Webasto heating and cooling systems. Only original Webasto parts must be used. For this, also see the catalog of air and water heat- er accessories from Webasto.
-
Page 2: Table Of Contents
Skoda Superb Table of Contents Validity Premounting combustion air pipe Heater / Installation Kit Premounting exhaust pipe Foreword Premounting coolant hoses General Instructions Coolant circuit Special Tools Preparing hose routing Explanatory Notes on Document Hose routing Preliminary Work Preparing installation location Heater installation location Installing heater Electrical system... -
Page 3: Heater / Installation Kit
9013645A Heater recommended for the respective vehicle class: Vehicle Heater Compact car Thermo Top E Mid-size car, estate car Thermo Top C Full-size car, van, Offroader Thermo Top P The selection of the heater is based on the passenger compartment size of the vehicle and the level of... -
Page 4: Explanatory Notes On Document
Skoda Superb Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question. Mechanical system Electrical system Coolant circuit Fuel Exhaust gas Combustion air... -
Page 5: Preliminary Work
Skoda Superb Preliminary Work WARNING! - Open the fuel tank cap, ventilate the tank. - Close the fuel tank cap again. - Disconnect the battery "earth" or "ground" connection. - Depressurise the cooling system! - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. -
Page 6: Electrical System
Skoda Superb Electrical system Wiring routing Digital timer and summer/winter switch op- tion Route wiring harness of metering pump and fuel line 1 behind insulation mat to right-hand vehicle 1 Digital timer side. 2 Summer/winter switch, drilled hole 12 mm dia. Wiring har- ness rout- diagram... -
Page 7: Preparing Fuse Holder And K3 Relay
Skoda Superb Preparing fuse holder and K3 relay Countersink 5.5 mm dia. hole [2x] 2 from be- hind. 1 Cover of fuse and relay carrier Holes in fuse carrier Insulate wiring harness under the fuses with PVC tape. Insert large diameter washer be- tween cover and retaining plate 2. -
Page 8: Climatic Fan Controller
4² gram gn/ws T10j rt/ws sw/rt rt/ws 4² 4² J301 rt/sw 4² T4ac Webasto components Vehicle components Colours and symbols Heater TT-C/E Fan motor 6-pin heater connector Resistor group white Fuse, 25 A J301 A/C control panel black Fan relay T... - Page 9 Skoda Superb Detach fuse carrier 2 and unlock contact lock. Detach black/red (sw/rt) 4 mm² wire 1 on fuse output SC40. Connect- ing central electrical Mount red (rt) wire 4 K3/87a in fuse output SC40. Produce connections as shown in wiring dia- gram.
-
Page 10: Climatronic Fan Controller
T16l 4² T10j bl/ws rt/ws sw/ws IPCU 4² sw/ws T6ad J126 Webasto components Vehicle components Colours and symbols Heater TT-C/E SC22 40 A fan fuse 6-pin heater connector T... Plug connections white Replace 25A fuse with J126 Fan controller black 3A fuse. - Page 11 Skoda Superb Produce connections as shown in wiring diagram. Insert IPCU socket 1 in free slot. Position of free sockets dependent on respective vehicle equipment. Note: Installing IPCU If the shape of the IPCU socket fuse carrier 1 is new, fasten with cable ties. 2 Black (sw) wire of IPCU/A 3 Brown (br) wire of IPCU/85, cable lug 4 Red (rt) wire of IPCU/E...
-
Page 12: Remote Option Telestart
Skoda Superb Connection on 6-pin connector 1 T6ad, Pin 2 from fan controller. Produce connections as shown in wiring dia- gram. 2 Black/white (sw/ws) wire of 6-pin connec- Connect- tor T6ad, Pin 2 ing fan 3 Black/white (sw/ws) wire from IPCU/A controller 4 Red (rt) wire of IPCU/E 5 Black/white (sw/ws) wire of A/C control... -
Page 13: Premounting Heater
Skoda Superb Premounting heater 1 Ejot screw [3x] 2 Bracket Premount- ing bracket on heater Insert one washer each between heater and strut 1 at position 2 . 2 Ejot screw, washer 3 Ejot stud Premount- ing strut on heater Insert retaining clip 1 in existing hole of heater. -
Page 14: Premounting Exhaust Pipe
Skoda Superb 1 Intake silencer 2 Combustion air pipe 3 27 mm dia. clamp Premount- ing com- bustion air pipe Premounting exhaust pipe 1 Exhaust pipe a = 365 2 Exhaust end section b = 125 Preparing exhaust Discard section X pipe 1 Exhaust silencer 2 M6x20 bolt, large diameter washer, M6... -
Page 15: Premounting Coolant Hoses
Skoda Superb 1 Hose clamp [2x] 2 Red (rt) rubber isolator 3 Exhaust pipe Premount- ing ex- haust system Punch through perforation at position 3 . 1 Exhaust end section 2 Hose clamp 3 Clip-type cable tie Premount- ing ex- haust system Premounting coolant hoses... - Page 16 Skoda Superb Push braided protection hoses onto hose A and F . Cut heat shrink plastic tubing to length. 1 50 mm long heat shrink plastic tubing [4x] Preparing 15mm dia. hoses 1 15x20 connecting pipe 2 27 mm dia. spring clip [3x] 3 20x20 connecting pipe Premount- ing coolant...
- Page 17 Skoda Superb = 400 = 1800 = 600 Cutting fabric pro- tective hose to length Install and align coolant hoses. Slide fabric protective hose onto fuel line. 1 27 mm dia. spring clip Premount- ...
-
Page 18: Coolant Circuit
Skoda Superb Coolant circuit WARNING! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the hoses, the heater must be filled with coolant. The connection should be "inline"... -
Page 19: Preparing Hose Routing
Skoda Superb Preparing hose routing 1 Clip bracket 2 Hose bracket Installing hose bracket 1 Clip bracket 2 Hose bracket 25¬ Installing hose bracket 1 Clip bracket 2 Hose bracket Installing hose bracket 1 Original vehicle nut ... - Page 20 Skoda Superb Precut thread of plastic nut 1 on original vehi- cle stud bolt. Preparing plastic nut Remove bracket 1 for connector 2 and dis- card. Fasten connector on original vehicle wiring harness with cable tie. Premount- ing coolant hoses Insert 10mm shim and 5mm shim between body and angle bracket 3 .
-
Page 21: Hose Routing
Skoda Superb 1 Coupling piece on heat exchanger inlet (VAG Order No.: 3B0 122 291 B) 2 Original vehicle spring clip Premount- ing coolant hoses 1 Clip bracket 2 Black (sw) rubber isolator [2x] Premount- ing coolant hoses Hose routing 1 Engine outlet hose section 2 Position black (sw) rubber isolator Connec-... - Page 22 Skoda Superb Ensure sufficient spacing between coolant hoses and wiring harness at position 1 . 2 Hose and clip bracket Installing coolant hoses 1 Hose and clip bracket Installing coolant hoses 1 Anti-twist protection 1 of clip bracket Premount- ing coolant hoses...
- Page 23 Skoda Superb 1 Premount hose bracket Premount- ing coolant hoses Ensure sufficient distance from neighbouring components. Slide split-open protective hose 1 onto positive wire leading from the starter to the battery and secure with a cable tie. Installing protective hose 1314084D_EN...
-
Page 24: Preparing Installation Location
Skoda Superb Preparing installation location Install additional bracket 1 (Skoda Order No.: 1Z0 810 679) at existing holes from above with two bolts 2 (Skoda Order No.: N90 749 003) and large diameter washers. Installing additional 3 Large diameter washer bracket 4 50 mm edge protection Installing heater... - Page 25 Skoda Superb Connecting point preassembled hoses Connec- tion to heater Install 48mm dia. rubber-coated p-clamp 2 with M6 flanged nut at angle bracket 1 (M6x30 bolt). Ensure sufficient spacing between coolant hose B and headlight washer system. Fastening coolant hose 1 Air filter box version 1 2 Glue on insulation protection strip Preparing...
- Page 26 Skoda Superb Install air filter box 1 . 2 Align drain pipe 3 Cable tie [2x] Fastening drain pipe Ensure sufficient spacing to neighbouring components, especially to exhaust system; correct if necessary. Version 1 Fastening 1 Align drain pipe drain pipe 2 Cable tie Ensure sufficient spacing to neighbouring components, especially to exhaust system;...
-
Page 27: Fuel
Skoda Superb Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- less specified otherwise, always fasten using cable ties. - Page 28 Skoda Superb 1 M6x20 bolt, large diameter washer, flang- ed nut 2 Bracket of metering pump 3 Metering pump 4 Perforated bracket Premount- ing meter- ing pump Align metering pump and bend perforated bracket 1 upward. 2 Existing hole, M6x20 bolt, large diameter washer, flanged nut Installing metering...
- Page 29 Skoda Superb 10 mm dia. Caillau clamp 2 in centre between beads on end of standpipe. 1 Standpipe 3 90° moulded hose Premount- ing fuel 7.5mm dia. standpipe 4.5mm dia. Cut 3 mm off blind plug 1. 2 Fuel-tank sending unit Cutting off blind plug ...
-
Page 30: Exhaust Gas
Skoda Superb Exhaust gas 1 Wheel well trim 2 Mark hole pattern Hole pat- tern on wheel well trim 1 42 mm dia. hole Cutting out wheel well trim Cut out bumper trim 1 at the marking (min. 10mm from exhaust end section 2 )! Mounting rubber iso- lator... -
Page 31: Final Work
- Select adjustment duct 15 - Reduce the sensitivity of the passenger compartment monitoring to 50 % - Save this setting Feel the drive Webasto AG Postfach 80 D-82132 Stockdorf / Germany National Hotline: 01805 93 22 78 (14 Cent aus dem deutschen Festnetz) Hotfax: 0395 5592 353 Hotmail: hotline@webasto.de... -
Page 32: Operating Instructions For End Customer
Skoda Superb Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. To ensure proper operation of the parking heater, the fuel level in the tank must be above the "Reserve" level. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx.