Webasto thermo top e Installation Instructions Manual
Peugeot 3008
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- Installation documentation (41 pages) ,
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- Manual (31 pages)
Table of Contents
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Water Heater Unit
Thermo Top E Additional Heater
Thermo Top C Additional Heater
Thermo Top P Additional Heater
Installation Instructions
Peugeot 3008
Diesel
from Model Year 2009
Left-hand drive vehicle
Manual transmission
Automatic air-conditioning
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialized tools and equipment are
required to install and repair Webasto heating and cooling systems.
Only genuine Webasto parts may be used. See also Webasto air and water heaters acces-
sories catalogue.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required tech-
nical skills, or if you do not have access to the required technical documentation, tools
and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Webasto does not accept any liability for defects and damage that are attributable to installa-
tion by untrained staff.
Ident. No.:1315210A_EN
e1
00 0003
e1
00 0002
e1
00 0104
Fee Euro 10.00
Feel the drive
© Webasto AG
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Table of Contents
Related Manuals for Webasto thermo top e
Summary of Contents for Webasto thermo top e
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Page 1: Installation Instructions
Automatic air-conditioning WARNING! Hazard warning: Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equipment are required to install and repair Webasto heating and cooling systems. -
Page 2: Table Of Contents
Peugeot 3008 Table of Contents Validity Preparing installation location Heater Unit/Installation Kit Installing heater unit Foreword Coolant circuit General Instructions Fuel Special Tools Combustion air Explanatory Notes on Document Exhaust gas Preliminary Work Final Work Heater unit installation location Coding BSI Central switching unit Preparing electrical system Operating Instructions for End Customer Electrical system... -
Page 3: Heater Unit/Installation Kit
Peugeot 3008 Heater Unit/Installation Kit Quantity Description Order No.: Retail accessories Thermo Top E / C / P See price list Installation kit for Peugeot 3008 2009 Diesel 1315209A Heater control See price list Heater unit recommended for the respective vehicle class:... -
Page 4: Explanatory Notes On Document
Peugeot 3008 Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question. Mechanical system Electrical system Coolant circuit Fuel Exhaust gas Combustion air... -
Page 5: Preliminary Work
Peugeot 3008 Preliminary Work WARNING! - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place. -
Page 6: Preparing Electrical System
Peugeot 3008 Preparing electrical system Cut off black (sw) wire 5 (0.75 mm²) from wir- ing harness of heater unit. Cut off red/white (rt/ws) wire 6 (4 mm²) of fuse F3. Remove in- sulation from ground wires to node point and Preparing cut off brown (br) wire 4 (0.75 mm²) from wir- fuse F3... -
Page 7: Electrical System
Peugeot 3008 Electrical system Positive and ground wire Digital timer 1 Digital timer 1 Positive red (rt) wire on original vehicle posi- tive support point 2 Brown (br) ground wire on original vehicle ground support point Wiring har- ness in- stallation diagram Do not install the metering pump... -
Page 8: Fan Controller
Fan controller Webasto Peugeot Wiring dia- gram gn/ws 0,5² St A 0,75² 0,75² Webasto components Vehicle components Colors and symbols Heater unit TT-C/E Central electrical green box for passenger Fan relay white compartment Wiring harness of digital timer St A 20-pin connector... - Page 9 Peugeot 3008 Press in locking lug 1 and fold down bar 3 . 2 20-pin blue connector Pulling connector off BSI and removing Connection on 20-pin blue (bl) connector 2 from BSI. Insert microtimer from brown (br) wire 1 in PIN 6. Complete BSI connector and mount.
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Page 10: Remote Option (Telestart)
Peugeot 3008 Remote option (Telestart) Fasten receiver 2 with adhesive tape onto cross member 1 ! Installing receiver 1 Antenna Installing antenna Temperature sensor for HTM100 only 1 Fasten temperature sensor with adhesive tape Installing tempera- ture sensor 1315210A_EN... -
Page 11: Preparing Installation Location
Peugeot 3008 Preparing installation location 1 Bracket of Part A 2 M6x12 bolt, flanged nut [2x each] 3 Bracket of Part B Preparing bracket Loosely install bracket (A and B) 5 and brack- et of charge-air tube 2 . 1 M6x16 bolt, spring lockwasher, large diam- eter washer on existing threaded hole 3 Original vehicle bolt Copying... -
Page 12: Installing Heater Unit
Peugeot 3008 Installing heater unit 1 Bracket of charge-air tube 2 Charge-air tube Installing charge-air tube 1 Ejot screw [2x] Installing heater unit Ensure sufficient distance to charge-air tube 2 ! 1 Ejot screw Installing heater unit 1 Wiring harness of heater unit Connect- ing wiring harness... -
Page 13: Coolant Circuit
Peugeot 3008 Coolant circuit WARNING! Any coolant running off should be collected using an appropriate container! Route coolant hoses kink-free! Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the coolant hose, the heater unit must be filled with coolant. The connection should be "inline"... - Page 14 Peugeot 3008 Hose A = 180° (18x18) molded hose Discard section X Cutting coolant hoses to length Push braided protection hoses onto hose B and D and cut to length. Cut heat shrink plastic tubing to length and shrink to size. 1 50 mm long heat shrink plastic tubing [4x] Preparing coolant...
- Page 15 Peugeot 3008 7 mm dia. hole at position 2 in original vehicle bracket 1 ! 3 M6x20 bolt, flanged nut 4 48 mm dia. rubber-coated p-clamp Installing p-clamp Connect- ing heater unit outlet Route hose D through 48 mm dia. rubber- coated p-clamp 1 .
- Page 16 Peugeot 3008 Push black (sw) rubber isolator 1 onto hose B and align on charge-air tube. Connect- ing heater unit inlet Route hose B through 48 mm dia. rubber- coated p-clamp 1 . Routing in engine compart- ment Push black (sw) rubber isolator 2 onto hose B .
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Page 17: Fuel
Peugeot 3008 Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. - Page 18 Peugeot 3008 Route fuel line and wiring harness of meter- ing pump 2 in corrugated tube to installation location of metering pump. 1 Line duct Installing lines Angle down perforated bracket 1 by approx. 85° and drill out to 8.5 mm dia. at position 2 . Preparing perforated bracket...
- Page 19 Peugeot 3008 1 Wiring harness of metering pump, connec- tor mounted 2 Fuel line from heater unit, hose section, 10 mm dia. clamp [2x] Connect- ing to me- tering pump Cut off fuel supply line 3 at Position 2 . 1 Hose section, 10 mm dia.
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Page 20: Combustion Air
Peugeot 3008 Combustion air 1 Combustion air pipe a = 320 Discard section X Cutting combus- tion air pipe to length 1 27 mm dia. clamp 2 Combustion air pipe Installing combus- tion air pipe Remove rubber coating from p-clamp 1 P-clamp 48 mm dia. -
Page 21: Exhaust Gas
Peugeot 3008 Exhaust gas 1 Exhaust pipe a = 290 2 Exhaust end section b = 250 Preparing exhaust pipe When drilling, watch components located be- hind! 1 7 mm dia. hole Drilling hole in cross member 1 Muffler 2 M6x50 bolt, spring lockwasher, 30 mm shim, flanged nut Installing muffler... - Page 22 Peugeot 3008 1 Exhaust end section 2 Angle bracket 3 M6x20 bolt, p-clamp, flanged nut Preparing exhaust pipe Angle bracket 1 placed flush and copy hole pattern 4 to underride protection 2 . Cut out underride protection 2 on marking at position 3 .
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Page 23: Final Work
Installation of the accessories additional heater Confirm to continue Additional heater retrofitted Confirm to continue Feel the drive Webasto AG Postfach 80 D-82131 Stockdorf / Germany National Hotline: 01805 93 22 78 (14 Cent aus dem deutschen Festnetz) Hotfax: 0395 5592 353 Hotmail: hotline@webasto.de... -
Page 24: Operating Instructions For End Customer
Peugeot 3008 Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.