Fayat Dynapac CC1200C VI Manuals

Manuals and User Guides for Fayat Dynapac CC1200C VI. We have 2 Fayat Dynapac CC1200C VI manuals available for free PDF download: Instruction Manual

Fayat Dynapac CC1200C VI Instruction Manual

Fayat Dynapac CC1200C VI Instruction Manual (239 pages)

Brand: Fayat | Category: Construction Equipment | Size: 15 MB

Table of Contents

Table of Contents
3
Introduction
17
The Machine
17
Intended Use
17
Training
17
Signal Symbols and Meaning
17
Safety Information
17
General
18
CE Marking and Declaration of Conformity
19
Safety - General Instructions
21
Safety - When Operating
23
Work Driving
23
Driving Near Edges
24
Safety (Optional)
25
Edge Cutter/Compactor
25
Chip Spreader
26
Special Instructions
27
Standard Lubricants and Other Recommended Oils and Fluids
27
Higher Ambient Temperatures, above +40°C (104°F)
27
Lower Ambient Temperature - Freeze Risk
27
Temperatures
27
High Pressure Cleaning
27
Fire Fighting
28
Fire Extinguisher
28
Roll over Protective Structure (ROPS)
28
Battery Handling
29
Jump Starting
29
Technical Specifications
31
Vibrations - Operator Station
31
Noise Level
31
Dimensions, Top View
32
(Cc1100C VI - Cc1200C VI)
32
Dimensions, Top View (CC1300C VI - CC1400C VI)
33
Dimensions, Side View (CC1100C VI - CC1200C VI)
34
Dimensions, Side View (CC1300C VI - CC1400C VI)
35
Weights and Volumes
36
Working Capacity
36
General
39
CO 2 -Emission
39
Tightening Torque
40
Foldable ROPS - Bolts
41
Hydraulic System
41
Slopes
42
Machine Description
43
Diesel Engine
43
Electrical System
43
Propulsion System/Transmission
43
Brake System
43
Steering System
43
Rops
43
Identification
44
Product and Component Plates
44
Product Identification Number on the Frame
45
Explanation of 17PIN Serial Number
45
Machine Plate
46
Engine Plates
46
Location - Decals (CC1100C VI / CC1200C VI)
49
Location - Decals (CC1300C VI / CC1400C VI)
50
Location - Decals, CALIFORNIA
51
Safety Decals
51
Info Decals
55
Instruments/Controls
57
Locations - Control Panel and Controls
57
Function Description
58
Function Description - Alarm
59
Machine Alarm
60
Functional Description - Membrane Panel
61
Function Description, Buttons on Forward / Reverse Lever
63
Speed Adjustment and Vibration Frequency
64
With Single Amplitude)
64
Mechanical Speed Control
64
Electronic Speed Control
64
Navigation Submenus
65
Function Description - Display
65
Display Explanations
65
Transport Mode
66
Submenu - Regeneration (D1803 (Tier 4F / Stage V) / V2403-CR (Tier 4F / Stage V))
67
Soot
67
Submenu - Error Code List
69
User Settings
70
Service Menu
70
Working Mode, Vibration
72
Working Mode, Vibration with Dual Amplitudes (Optional) (CC1300 VI - 1400 VI with V2403-CR (Tier 4F / Stage V) Engine)
73
Working Mode - Edge Cutter
74
Working Mode - Chip Spreader
75
Asphalt Temperature Meter (Optional)
76
Operator Help When Starting
77
Operator Help Workmode
77
Electrical System
78
Fuses on Machine
78
Fuses at Battery Master Disconnect Switch
79
Relays on Machine
80
Operation
83
Before Starting
83
Master Switch - Switching on
83
Driver Seat - Adjustment
84
Parking Brake - Check
85
Reserve Brake - Control
86
Instruments and Lamps - Checking
86
Interlock
87
Sprinkler System, Wheels
87
Operator Position
88
Adjusting the Off-Set
88
Flow Divider (Optional)
89
Starting
89
Starting the Engine
89
D1703 / V2203-M-E3B (Stage IIIA)
89
D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
90
Driving
91
Operating the Roller
91
D1703 / V2203-M-E3B (Stage IIIA)
91
D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
91
Interlock/Emergency Stop/Parking Brake - Check
92
Edge Cutting (Optional)
93
Vibration
94
Manual/Automatic Vibration
94
Braking
95
Normal Braking
95
Emergency Braking
95
Switching off
96
D1703 / V2203-M-E3B (Stage IIIA)
96
D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
96
Parking
97
Chocking the Drums
97
Battery Disconnector
97
Long-Term Parking
99
Engine
99
Battery
99
Air Cleaner, Exhaust Pipe
99
Fuel Tank
99
Hydraulic Reservoir
99
Steering Cylinder, Hinges, Etc
100
Watering System
100
Hoods, Tarpaulin
100
Miscellaneous
101
Lifting
101
Locking the Articulation
101
Lifting the Roller
102
Lifting the Roller with a Single -Point Lift (Optional) (CC1100/C VI - CC1200/C VI Only)
103
Unlocking the Articulation
103
Towing/Recovering
104
Release the Brakes
104
Releasing the Brake, Wheel Motors (Optional)
105
Towing the Roller
106
Short Distance Towing with Switched off Engine
107
Transport
108
Securing
108
CC1100/C VI - CC1200/C VI for Loading
108
Securing
109
CC1100/C VI - CC1200/C VI for Loading (Side Along the Trailer)
109
Securing
111
CC1100/C VI - CC1200/C VI for Loading (Side Along the Trailer)
111
Securing
113
CC1100/C VI - CC1200/C VI for Loading (Side Across the Trailer)
113
Securing
114
CC1300/C VI - CC1400/C VI for Loading
114
Foldable ROPS
116
Operating Instructions - Summary
117
Preventive Maintenance
119
Acceptance and Delivery Inspection
119
Warranty
119
Maintenance - Lubricants and Symbols
121
Maintenance Symbols
124
Maintenance - Maintenance Schedule
125
Service and Maintenance Points
125
General
126
Every 10 Hours of Operation (Daily)
126
After the FIRST 50 Hours of Operation
127
Every 50 Hours of Operation (Weekly)
127
Every 250 / 750 / 1250 / 1750 Hours of Operation
127
Every 500 Hours of Operation
128
Every 1000 Hours of Operation
129
Every 1500 Hours of Operation (Only Tier 4F / Stage V (28 Kw) / Stage V (37 Kw))
129
Every 2000 Hours of Operation
130
Every 3000 Hours of Operation
131
Every 12Th Month (Annually)
132
Every 24Th Month (Every Other Year)
132
Service - Checklist
133
Maintenance, 10H
135
Check - Coolant System
136
Diesel Engine Check Oil Level
136
Hydraulic Reservoir, Level Check - Filling
138
Air Circulation - Check
138
Fuel Tank - Filling
139
Water Tank - Filling
139
Sprinkler System/Drum Checking - Cleaning
140
Sprinkler System / Wheels Check - Cleaning
141
Sprinkler - Drain / Anti-Freeze
141
Pump System / Tire Check - Cleaning
142
Sprinkler System/Drum Cleaning of Sprinkler Nozzle
143
Scrapers, Fixed Checking - Setting
143
Scrapers, Spring-Action (Optional) Checking - Adjustment
144
Brakes - Check
144
Scrapers Check - Adjustment
145
Maintenance, First 50H
147
Engine Oil and Oil Filter - Change
147
Replacing the Hydraulic Oil Filter
149
Bolted Joints Check
150
Maintenance - 50H
151
Air Cleaner Check Main Filter
151
Steering Cylinder and Steering Joint - Lubrication
152
Checking the Fuel Hoses and Hose Clamps
153
Water Separator - Draining (on Machines Equipped with This)
154
Tires - Tire Pressure
154
Maintenance Measures - 250 H
155
Battery - Check Condition
155
Engine Oil and Oil Filter - Change
156
Air Cleaner - Cleaning
158
Replacing Belts/Checking the Belt Tension
158
Check - Coolant System
160
Check - Air Intake Hoses
161
Function of the Cooling Water System (CC1100/C VI - CC1200/C VI)
162
Check - Coolant System
162
Filling Coolant
162
Function of the Cooling Water System (CC1300/C VI - 1400/C VI)
163
Check - Coolant System
163
Filling Coolant
163
Maintenance - 500H
165
Battery - Check Condition
165
Engine Oil and Oil Filter - Change
166
Drum - Oil Level Inspection - Filling
168
Rubber Elements and Bolted Joints Check
169
Hydraulic Reservoir Cap - Check
169
Steering Cylinder and Steering Joint - Lubrication
170
Check - Coolant System
171
Air Cleaner
172
Check - Replacement of Main Filter
172
Air Filter Indicator - Resetting
172
Replacing the Fuel Filter
173
Replacing the Pre-Filter
173
D1703 / V2203-M (Stage IIIA)
174
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
174
Fuel Tank - Cleaning
174
Check - Air Intake Hoses
175
Fuel Filter's Water Separator - Draining (on Machines Equipped with This)
176
Replacing Belts/Checking the Belt Tension
176
Checking - Cleaning
178
Maintenance - 1000H
179
Battery - Check Condition
179
Engine Oil and Oil Filter - Change
180
Drum - Oil Level Inspection - Filling
182
Rubber Elements and Bolted Joints Check
183
Hydraulic Reservoir Cap - Check
183
Steering Cylinder and Steering Joint - Lubrication
184
Check - Coolant System
185
Air Cleaner
186
Check - Replacement of Main Filter
186
Air Filter Indicator - Resetting
186
Backup Filter - Change
187
Replacing the Hydraulic Oil Filter
188
Replacing the Fuel Filter
189
Replacing the Pre-Filter
189
D1703 / V2203-M (Stage IIIA)
190
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
190
Replacing Belts/Checking the Belt Tension
190
Fuel Tank - Cleaning
192
Checking - Diesel Engine Valve Clearance
192
Checking - Cleaning
193
Check - Air Intake Hoses
194
Maintenance Measures - 1500 H (Only Tier 4F / Stage V (28 Kw and 37 Kw) and Stage V (37 Kw)
195
Check - Spreader
195
Check - EGR Cooler
195
Checking of Injector Tip
195
Replacing the Oil Separator
195
Maintenance - 2000H
197
Battery - Check Condition
197
Engine Oil and Oil Filter - Change
198
Rubber Elements and Bolted Joints Check
200
Hydraulic Reservoir Cap - Check
200
Steering Cylinder and Steering Joint - Lubrication
201
Check - Coolant System
202
Air Cleaner
203
Check - Replacement of Main Filter
203
Air Filter Indicator - Resetting
203
Backup Filter - Change
204
Replacing the Hydraulic Oil Filter
205
Replacing the Fuel Filter
206
Replacing the Pre-Filter
206
D1703 / V2203-M (Stage IIIA)
207
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
207
Fuel Tank - Cleaning
207
Checking - Cleaning
208
Emulsion Tank - Draining
209
Water Tank - Draining
209
Water Tank - Cleaning
210
Edge Cutter (Optional) - Lubrication
210
Hydraulic Reservoir - Fluid Change
211
Drum - Oil Change
212
Checking - Diesel Engine Valve Clearance
212
Replacing Belts/Checking the Belt Tension
212
Steering Joint - Check
214
Maintenance, 3000H
215
Battery - Check Condition
215
Engine Oil and Oil Filter - Change
216
Drum - Oil Level Inspection - Filling
218
Rubber Elements and Bolted Joints Check
219
Hydraulic Reservoir Cap - Check
219
Steering Cylinder and Steering Joint - Lubrication
220
Check - Coolant System
221
Air Cleaner
222
Check - Replacement of Main Filter
222
Air Filter Indicator - Resetting
222
Backup Filter - Change
223
Replacing the Hydraulic Oil Filter
224
Replacing the Fuel Filter
225
Replacing the Pre-Filter
225
D1703 / V2203-M (Stage IIIA)
226
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)
226
Fuel Tank - Cleaning
226
Check - Air Intake Hoses
227
Checking - Cleaning
228
Water Tank - Draining
229
Water Tank - Cleaning
229
Checking - Diesel Engine Valve Clearance
229
Hydraulic Reservoir - Fluid Change
230
Draining of Water Separator
231
Replacing Belts/Checking the Belt Tension
231
Cleaning of DPF (D1803 and V2403-CR (Tier 4F / Stage V) Only)
233
Checking the EGR System (D1803 and V2403-CR (Tier 4F / Stage V) Only)
233
Checking the Injection Pump (D1703 and V2203-M (Stage IIIA) Only)
233
Steering Joint - Check
233
Maintenance, Every 12Th Month (Annually)
235
Air Cleaner
235
Check - Replacement of Main Filter
235
Air Filter Indicator - Resetting
235
Backup Filter - Change
235
Checking the DPF Pipes and Connections (D1803, V2403-CR (Tier 4F / Stage V))
236
Checking the EGR Pipes and Connections (D1803, V2403-CR (Tier 4F / Stage V))
236
Check the Manifold (D1803, V2403-CR (Tier 4F / Stage V))
236
Maintenance, Every 24Th Month (Every Other Year)
237
Check - Coolant System
237
Check - Air Intake Hoses
238

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Fayat Dynapac CC1200C VI Instruction Manual

Fayat Dynapac CC1200C VI Instruction Manual (207 pages)

Engine Kubota D1703-M-DI-E4B T4f 18.5 kW, Kubota D1703-M-IDI-E3 T3 26 kW, Kubota D1803-CR T4f 28 kW, Kubota D1703-M-DI-E4B T5 18.5 kW, Serial number 10000393xxA022045/10000392xxA021396/10000394xxA021673/10000399xxA021830/10000398xxA021518/10000400xxA02164

Brand: Fayat | Category: Construction Equipment | Size: 9 MB

Table of Contents

Table of Contents
3
Introduction
15
The Machine
15
Intended Use
15
Warning Symbols
15
Safety Information
15
General
16
CE Marking and Declaration of Conformity
17
Safety - General Instructions
19
Safety - When Operating
21
Work Driving
21
Driving Near Edges
22
Safety (Optional)
23
Edge Cutter/Compactor
23
Chip Spreader
23
Special Instructions
25
Standard Lubricants and Other Recommended Oils and Fluids
25
Higher Ambient Temperatures, above +40°C (104°F)
25
Lower Ambient Temperature - Freeze Risk
25
Temperatures
25
High Pressure Cleaning
25
Fire Fighting
26
Roll over Protective Structure (ROPS)
26
Battery Handling
26
Jump Starting
27
Technical Specifications
29
Vibrations - Operator Station
29
Noise Level
29
Dimensions, Top View
30
Dimensions, Side View
31
Weights and Volumes
32
- Working Capacity
  32
- General
  33
- Tightening Torque
  34
- ROPS - Bolts
  35
- Hydraulic System
  35
- Slopes
  35
Machine Description
37
- Diesel Engine
  37
- Electrical System
  37
- Propulsion System/Transmission
  37
- Brake System
  37
- Steering System
  37
- Rops
  37
- Identification
  38
  - Product and Component Plates
    38
  - Product Identification Number on the Frame
    38
  - Explanation of 17PIN Serial Number
    39
  - Machine Plate
    39
  - Engine Plates
    40
  - Location - Decals
    42
  - Safety Decals
    45
  - Info Decals
    48
- Instruments/Controls
  49
- Electrical System
  63
  - Fuses
    63
  - Fuses at Battery Master Disconnect Switch
    64
  - Relays on Machine
    65
Operation
67
- Before Starting
  67
  - Master Switch - Switching on
    67
  - Driver Seat - Adjustment
    68
  - Parking Brake - Check
    69
  - Reserve Brake - Control
    70
  - Instruments and Lamps - Checking
    70
  - Interlock
    71
  - Sprinkler System, Wheels
    71
  - Operator Position
    72
  - Adjusting the Off-Set
    72
  - Flow Divider (Optional)
    73
- Starting
  73
  - Starting the Engine
    73
    
    D1703
    73
    
    D1803
    74
- Driving
  75
  - Operating the Roller
    75
    
    D1703
    75
    
    D1803
    75
  - Interlock/Emergency Stop/Parking Brake - Check
    76
  - Edge Cutting (Optional)
    77
- Vibration
  78
  - Manual/Automatic Vibration
    78
- Braking
  79
  - Normal Braking
    79
  - Emergency Braking
    79
  - Switching off
    80
    
    D1703
    80
    
    D1803
    80
- Parking
  81
  - Chocking the Wheels/Drum
    81
  - Battery Disconnector
    81
Long-Term Parking
83
- Engine
  83
- Battery
  83
- Air Cleaner, Exhaust Pipe
  83
- Fuel Tank
  83
- Hydraulic Reservoir
  83
- Steering Cylinder, Hinges, Etc
  84
- Watering System
  84
- Hoods, Tarpaulin
  84
Miscellaneous
85
Operating Instructions - Summary
101
Preventive Maintenance
103
- Acceptance and Delivery Inspection
  103
- Warranty
  103
Maintenance - Lubricants and Symbols
105
- Maintenance Symbols
  107
Maintenance - Maintenance Schedule
109
- Service and Maintenance Points
  109
- General
  110
- Every 10 Hours of Operation (Daily)
  110
- After the FIRST 50 Hours of Operation
  111
- Every 50 Hours of Operation (Weekly)
  111
- Every 250 / 750 / 1250 / 1750 Hours of Operation
  111
- Every 500 Hours of Operation
  112
- Every 1000 Hours of Operation
  113
- Every 1500 Hours of Operation (Only T4 (28 Kw))
  113
- Every 2000 Hours of Operation
  114
- Every 3000 Hours of Operation
  115
- Every 12Th Month (Annually)
  116
- Every 24Th Month (Every Other Year)
  116
- Service - Checklist
  117
Maintenance, 10H
119
Check - Coolant System
119
Diesel Engine Check Oil Level
120
Hydraulic Reservoir, Level Check - Filling
121
Air Circulation - Check
121
Fuel Tank - Filling
122
Water Tank - Filling
122
Sprinkler System/Drum Checking - Cleaning
123
Sprinkler System / Wheels Check - Cleaning
123
Pump System / Tire Check - Cleaning
124
Sprinkler System/Drum Cleaning of Sprinkler Nozzle
125
Scrapers, Fixed Checking - Setting
125
Scrapers, Spring-Action (Optional) Checking - Adjustment
126
Scrapers Check - Adjustment
126
Brakes - Check
127
Maintenance Measures, First 50 Hours
129
Engine Oil and Oil Filter - Change
129
Replacing the Hydraulic Oil Filter
131
Bolted Joints Check
132
Maintenance - 50H
133
Air Cleaner Check Main Filter
133
Steering Cylinder and Steering Joint - Lubrication
134
Checking the Fuel Hoses and Hose Clamps
135
Tires - Tire Pressure
136
Water Separator - Draining (on Machines Equipped with This)
136
Maintenance Measures - 250 H
137
Battery - Check Condition
137
Engine Oil and Oil Filter - Change
138
Air Cleaner - Cleaning
139
Replacing Belts/Checking the Belt Tension
140
Check - Coolant System
141
Check - Air Intake Hoses
142
Maintenance - 500H
143
Battery - Check Condition
143
Engine Oil and Oil Filter - Change
144
Drum - Oil Level Inspection - Filling
145
Rubber Elements and Bolted Joints Check
146
Hydraulic Reservoir Cap - Check
146
Steering Cylinder and Steering Joint - Lubrication
147
Check - Coolant System
147
Air Cleaner
148
Check - Replacement of Main Filter
148
Air Filter Indicator - Resetting
148
Replacing the Fuel Filter
149
Replacing the Pre-Filter
149
- D1703
  150
- D1803
  150
Check - Air Intake Hoses
151
Fuel Tank - Cleaning
152
Fuel Filter's Water Separator - Draining (on Machines Equipped with This)
152
Coolers
153
Checking - Cleaning
153
Replacing Belts/Checking the Belt Tension
154
Maintenance - 1000H
155
Battery - Check Condition
155
Engine Oil and Oil Filter - Change
156
Drum - Oil Level Inspection - Filling
157
Rubber Elements and Bolted Joints Check
158
Hydraulic Reservoir Cap - Check
158
Steering Cylinder and Steering Joint - Lubrication
159
Check - Coolant System
159
Air Cleaner
160
Check - Replacement of Main Filter
160
Air Filter Indicator - Resetting
160
Backup Filter - Change
161
Replacing the Fuel Filter
161
Replacing the Pre-Filter
162
- D1703
  162
- D1803
  162
Fuel Tank - Cleaning
163
Coolers
163
Checking - Cleaning
163
Checking of EGR Cooler
163
Check - Air Intake Hoses
164
Replacing the Hydraulic Oil Filter
165
Replacing Belts/Checking the Belt Tension
166
Maintenance Measures - 1500 H (Only T4F (28 Kw))
167
Replacing the Oil Separator
167
Check - Spreader
167
Check - EGR Cooler
167
Checking of Injector Tip
168
Maintenance - 2000H
169
Battery - Check Condition
169
Engine Oil and Oil Filter - Change
170
Rubber Elements and Bolted Joints Check
171
Hydraulic Reservoir Cap - Check
171
Steering Cylinder and Steering Joint - Lubrication
172
Check - Coolant System
172
Air Cleaner
173
Check - Replacement of Main Filter
173
Air Filter Indicator - Resetting
173
Backup Filter - Change
174
Replacing the Hydraulic Oil Filter
175
Replacing the Fuel Filter
176
Replacing the Pre-Filter
176
- D1703
  177
- D1803
  177
Fuel Tank - Cleaning
177
Coolers Checking - Cleaning
178
Coolers
178
Checking - Cleaning
178
Emulsion Tank - Draining
178
Water Tank - Draining
179
Water Tank - Cleaning
179
Checking of EGR Cooler
179
Hydraulic Reservoir - Fluid Change
180
Drum - Oil Change
181
Steering Joint - Check
182
Edge Cutter (Optional) - Lubrication
182
Replacing Belts/Checking the Belt Tension
183
Maintenance, 3000H
185
Battery - Check Condition
185
Engine Oil and Oil Filter - Change
186
Drum - Oil Level Inspection - Filling
187
Rubber Elements and Bolted Joints Check
188
Hydraulic Reservoir Cap - Check
188
Steering Cylinder and Steering Joint - Lubrication
189
Check - Coolant System
189
Air Cleaner
190
Check - Replacement of Main Filter
190
Air Filter Indicator - Resetting
190
Backup Filter - Change
191
Water Tank - Cleaning
191
Replacing the Hydraulic Oil Filter
192
Water Tank - Draining
193
Replacing the Pre-Filter
193
- D1703
  194
- D1803
  194
Fuel Tank - Cleaning
194
Coolers Checking - Cleaning
195
Coolers
195
Checking - Cleaning
195
Checking of EGR Cooler
195
Replacing the Fuel Filter
196
Hydraulic Reservoir - Fluid Change
197
Draining of Water Separator
198
Check - Air Intake Hoses
199
Checking the Injection Pump (Only D1703)
200
Steering Joint - Check
200
Cleaning of DPF (D1803 Only)
200
Checking the EGR System (Only D1803)
200
Replacing Belts/Checking the Belt Tension
201
Maintenance, Every 12Th Month (Annually)
203
Air Cleaner
203
Check - Replacement of Main Filter
203
Air Filter Indicator - Resetting
203
Backup Filter - Change
203
Checking the DPF Pipes and Connections (Only D1803)
203
Checking the EGR Pipes and Connections (Only D1803)
204
Check the Manifold (Only D1803)
204
Maintenance, Every 24Th Month (Every Other Year)
205
Check - Coolant System
205
Check - Air Intake Hoses
206

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